Related Manuals for Vaisala HUMICAP MMT310
Summary of Contents for Vaisala HUMICAP MMT310
- Page 1 USER'S GUIDE Vaisala HUMICAP® Moisture and Temperature Transmitter Series for Oil MMT310 M210474EN-B...
- Page 2 The contents are subject to change without prior notice. Please observe that this manual does not create any legally binding obligations for Vaisala towards the customer or end user. All legally binding commitments and agreements are included exclusively in the applicable supply contract or Conditions of...
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Page 3: Table Of Contents
________________________________________________________________________________ Table of Contents CHAPTER 1 GENERAL INFORMATION................3 About This Manual ..............3 Version Information ............... 3 General Safety Considerations ..........3 Feedback................4 Product Related Safety Precautions ........4 ESD Protection ................. 4 Recycling .................. 5 Regulatory Compliances ............5 Trademarks ................ - Page 4 Changing the filter and sensor..........45 Clean the sensor before storing the MMT318 and MMT317..................45 Factory calibration and repair service .........45 Technical Support ..............46 Return Instructions ..............46 Vaisala Service Centers ............47 CHAPTER 7 TECHNICAL SPECIFICATIONS ..............49 Accessories................51 DIMENSIONS ....................52 MMT317 with optional Swagelok Connector, Dimensions.54 APPENDIX 1 APPLICATIONS ...................55...
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Page 5: Chapter 1 General Information
Chapter 1 ________________________________________________________ General Information CHAPTER 1 GENERAL INFORMATION This chapter provides general notes for the manual and the product. About This Manual This manual provides information for installing, operating, and maintaining MMT318 and MMT317. Version Information Table 1 Manual Revisions Manual Code Description M21047EN-A... -
Page 6: Feedback
ESD Protection Electrostatic Discharge (ESD) can cause immediate or latent damage to electronic circuits. Vaisala products are adequately protected against ESD for their intended use. However, it is possible to damage the product by delivering electrostatic discharges when touching, removing, or inserting any objects inside the equipment housing. -
Page 7: Recycling
Microsoft Corporation in the United States and/or other countries. License Agreement All rights to any software are held by Vaisala or third parties. The customer is allowed to use the software only to the extent that is VAISALA_____________________________________________________________________ 5... - Page 8 USER'S GUIDE____________________________________________________________________ provided by the applicable supply contract or Software License Agreement. 6 ________________________________________________________________ M210474EN-B...
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Page 9: Warranty
Products should Vaisala so require, be sent to the works supplied hereunder, which obligations of Vaisala or to such other place as Vaisala may liabilities are hereby expressly cancelled and indicate in writing, freight and insurance waived. Vaisala's liability... - Page 10 USER'S GUIDE____________________________________________________________________ 8 ___________________________________________________________________ M210474EN-B...
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Page 11: Chapter 2 Product Overview
Appendix presents application information when using the MMT318 and MMT317 with transformer oil (output unit= ppm). General information on paper machine use is also included in the Appendix. VAISALA ________________________________________________________________________ 9... - Page 12 USER'S GUIDE____________________________________________________________________ The MMT318 and MMT317 powers up with 24 VDC. Output alternatives are analog outputs 0/4... 20mA and RS232C serial line. The transmitter measures and calculates the following quantities: Quantity Metric Unit Non Metric Unit aw water activity °C °F T Temperature ppm (for transformer oil only)
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Page 13: Chapter 3 Mounting
Take care not to damage the pipe of the probe. If the pipe is damaged, the probe head is less tight and will not go through the clasp nut. Make sure that the filter is tightly fastened to protect the sensors. VAISALA _______________________________________________________________________ 11... -
Page 14: Mounting The Transmitter/Removing The Transmitter Unit
USER'S GUIDE____________________________________________________________________ Mounting the transmitter/Removing the transmitter unit Mount the plate onto the wall by using four/two screws (∅4.5 mm/6.0 mm). Place the transmitter onto the mounting plate and fasten it by using two allen screws. The transmitter module can be unfastened for calibration by releasing two allen screws on the left side. -
Page 15: Mounting The Mmt318
45±5 Nm (33±4 ft-lbs). Be careful not to over tighten' the nut. When the probe is used in a pressurized processes the sensor head should preferebly be installed through a ball valve assembly. VAISALA _______________________________________________________________________ 13... -
Page 16: Ball Valve Installation Kit For Mmt318
Ball Valve Installation Kit for MMT318 The ball valve installation kit (Vaisala order code: BALLVALVE-1) is preferred when connecting the probe to a pressurized process or pipeline. Use the ball valve set or a 1/2" ball valve assembly with a ball hole of Ø14 mm or more. -
Page 17: Tightening The Clasp Nut
Tighten the nut a further 50 -60º (ca. 1/6 turn) with a wrench. If you have suitable torque spanner, tighten the nut to max 45 ± 5 Nm (33 ± 4 ft-lbs). max . 60° 0511-109 Tightening the Clasp Nut The following numbers refer to above: Probe Clasp nut VAISALA _______________________________________________________________________ 15... - Page 18 USER'S GUIDE____________________________________________________________________ The following numbers refer to above: Fitting body NOTE Take care not to over tighten the clasp nut to avoid difficulties when opening it. CAUTION Take care not to damage the probe body. A damaged body makes the probe head less tight and may prevent it from going through the clasp nut.
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Page 19: Mounting The Mmt317
MMT317 with Swagelok Connector for Tight-place Installations Swagelok installation kit for the MMT317 includes Swagelok connector with ISO3/8" thread ( Vaisala order code: SWG12ISO38) or NPT1/2" thread (Vaisala order code: SWG12NPT12). See figure below for MMT317 with Swagelok Installation Kit. - Page 20 USER'S GUIDE____________________________________________________________________ The following numbers refer to figure MMT317 Probe Installation to Pipeline with Swagelok Installation Kit above: Probe Duct connector ISO3/8" or NPT1/2" thread Swagelok connector Ferrules Upper edge of the connector nut Upper edge of the probe Preparing Installation. The connector options are the following: R3/8"...
- Page 21 Connector can be disconnected and re-installed. In re- installation first turn the connector nut finger tight and then with wrench 1/4 turn (90º). Use teflon tape or thread sealant to seal the connection between the Swagelok connector and the process, see figure below. VAISALA _______________________________________________________________________ 19...
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Page 23: Chapter 4 Wiring
RS232C RX 2 BRN (RS232GND) 1 WHT (TX) 8 Red Not connected 8 RED (NOT CONNECTED) Screw terminal connector Cable codes and functions: RS232C TX RS232GND CH2+. CH1+. Supply- /CH1-/CH2 - Supply +24VDC RS232C RX Not connected VAISALA _______________________________________________________________________ 21... - Page 24 USER'S GUIDE____________________________________________________________________ 22 __________________________________________________________________ M210474EN-B...
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Page 25: Chapter 5 Operation
- Full Duplex - Serial Asynchronous - Configured as Data Terminal Equipment (DTE) Give the communication parameters when using this terminal session for the first time; save them for future use. See instructions in the following tables. VAISALA _______________________________________________________________________ 23... - Page 26 USER'S GUIDE____________________________________________________________________ Giving parameters in Windows 95 and Windows NT WINDOWS 95 WINDOWS NT MENU WHAT TO DO MENU WHAT TO DO Start Start move the cursor to: move the cursor to: Programs Programs move the cursor to: move the cursor to: Accessories Accessories move the cursor to:...
- Page 27 Outputting the information about the device Outputting the information about the device in POLL-state ECHO [ON/OFF] Turning the serial interface echo ON/OFF FIND All devices in POLL mode send their addresses FILT Setting the result filtering RESET Resets the transmitter VAISALA _______________________________________________________________________ 25...
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Page 28: Measurement Output
USER'S GUIDE____________________________________________________________________ Measurement output Starting the continuous outputting R ↵ Starts output of measurements to the peripheral devices (RUN mode); the only command that can be used is S (stop). The output mode can be changed with command FORM. Example: >r 0.2000 aw T= 25.09 'C …... - Page 29 POLL MODE: Transmitter only responds to addressed commands >smode run Output mode : RUN >r 02:08:01.03 aw= 0.2 aw T= -47.13 'C … 02:08:04.21 aw= 0.2 aw T= -47.16 'C … <ESC> >smode stop Output mode : STOP VAISALA _______________________________________________________________________ 27...
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Page 30: Seri Serial Line Settings
USER'S GUIDE____________________________________________________________________ SERI Serial line settings SERI b p d s ↵ b = bauds (300, 600, 1200, 2400, 4800, 9600,19200) p = parity (n = none, e = even, o = odd) d = data bits (7 or 8) s = stop bits (1 or 2) The settings can be changed one parameter at a time or all parameters at once:... -
Page 31: Output Formatting
Command format can be used to change the format of the output commands ‘SEND’ and ‘R’. Modifiers: length modifier (whole numbers and decimal places) tabulator carridge-return line feed “” string constant unit field and lenght >form "aw="1.2 aw #r#n aw=0.79 VAISALA _______________________________________________________________________ 29... - Page 32 USER'S GUIDE____________________________________________________________________ >form "aw="1.2 aw U3 #t "ppm="3.1 ppm " " U5 #t "T="3.1 T U3 #r#n aw=0.78 ppm= 53.4 ppm T= 27.3'C > >send 2000-01-01 20:56:27 N 0 aw=0.78 ppm= 53.2 ppm T= 27.2'C > TIME, DATE Setting time and date TIME ↵...
- Page 33 2000-01-01 03:48:03 aw= 0.2 aw T= 31.0 'C > UNIT Selecting metric or non-metric output units UNIT x ↵ x = M or N M = metric units N = non-metric units Quantity Metric Unit Non Metric Unit °C °F for transformer oil only VAISALA _______________________________________________________________________ 31...
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Page 34: Setting, Scaling And Testing The Analog Outputs
USER'S GUIDE____________________________________________________________________ Setting, scaling and testing the analog outputs You can select for the two outputs current range (0...20 mA/4...20 mA) and output parameter (aw/ ppm / T). and scale the two outputs according to your needs. for transformer oil only AMODE Setting the analog outputs (0...20 mA/4...20 mA) AMODE ch1 ch2 ↵... - Page 35 The values in the analog outputs can then be measured with a current/voltage meter. ITEST aa.aaa bb.bbb ↵ where: aa.aaa = current value to be set for channel 1 bb.bbb = current value to be set for channel 2 VAISALA _______________________________________________________________________ 33...
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Page 36: Calibration And Adjustment
Calibration of the MMT318 and MMT317 can be carried out by the user according to the instructions given in this chapter. The device can also be sent to Vaisala for calibration. See Vaisala Service Centers' contact information on page 47. -
Page 37: Preparations Before The Calibration
MMT317 is done by using two reference humidities, difference between the two humidity references must be at least 50% RH. An easy calibration can be done by using Vaisala Humidity Calibrator HMK15. If using HMK15 calibrator, please use the adapter fitting (13.5 mm) with the MMT318 and MMT317 probe. - Page 38 USER'S GUIDE____________________________________________________________________ Adjustment button Low end adjustement Remove the transmitter unit from the mounting plate (see page 12), and press the adjustment button once, see picture. Remove the filter from the probe and insert the probe head into a measurement hole of the dry end reference chamber (e.g. LiCl: 11 % RH in the humidity calibrator HMK15, please use the adapter fitting (13.5 mm)).
- Page 39 130 Ncm. 10. If needed, give the calibration information (date and text) to the transmitter's memory, see the serial commands on page 29. 11. Reset the transmitter by giving a command RESET. Transmitter returns to normal mode. VAISALA _______________________________________________________________________ 37...
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Page 40: Temperature Calibration And Adjustment (In One Point)
USER'S GUIDE____________________________________________________________________ Temperature calibration and adjustment (in one point) Remove the transmitter unit from the mounting plate (see page 12) and press the adjustment button, see page 26 . Remove the probe filter and insert the probe head into the reference temperature. -
Page 41: Fcrh Relative Humidity Calibration After Sensor Change
35, but instead of giving CRH command, use FRCH command. >FCRH ↵ ↵ 1.82 1. ref ↵ Press any key when ready... ? 75 ↵ 74.22 2. ref > indicates that the calibration has succeeded. CTEXT Giving text to calibration information field CTEXT ↵ VAISALA _______________________________________________________________________ 39... -
Page 42: Error States
USER'S GUIDE____________________________________________________________________ Set calibration info text. CTEXT↵ Cal. info : Vaisala/HEL ? HMK15↵ > CDATE Giving date to calibration information field CDATE yyyy mm dd↵ Set calibration date. CDATE 2001 12 11 Calibration : 2001-12-11 > Error states ERRS Displaying the error messages ERRS ↵... -
Page 43: Other Commands
Chapter 5 ________________________________________________________________ Operation In case of constant error, please contact Vaisala Service Centers, see page 47. AERR Setting the error outputs Factory default state for analog outputs during error condition is 0 mA. Please be careful when selecting the new error value, the error state of the transmitter should not cause problems in process monitoring. - Page 44 USER'S GUIDE____________________________________________________________________ Example (factory default settings): >? HMT310 / 1.03 PRB serial nr : V1234567 Calibration : 2003-03-25 Cal. info : NU/HMK15 Output units : metric Pressure : 1013.25 hPa RS232 settings Address Output interval: 1 MIN Baud P D S : 4800 E 7 1 Serial mode : STOP...
- Page 45 ON = Short filter of about 15 s (results the average value of the last 15 s measurement data). EXT = Extended filter of about 1min (results the average value of the last 1 min measurement data). RESET Resets the transmitter RESET ↵ VAISALA _______________________________________________________________________ 43...
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Page 47: Chapter 6 Maintenance
4. Screw a new filter on the probe head. Take care to tighten the filter properly, recommended force 130 Ncm. New sensors and filters can be ordered from Vaisala, see list of accessories on page 51. Clean the sensor before storing the MMT318... -
Page 48: Technical Support
Include the information specified in step 2 in the box with the faulty product. Also include a detailed return address. Ship the box to the address specified by your Vaisala contact. 46 __________________________________________________________________ M210474EN-B... -
Page 49: Vaisala Service Centers
Chapter 6 ______________________________________________________________ Maintenance Vaisala Service Centers Vaisala Service Centers perform calibrations and adjustments as well as repair and spare part services. See contact information below. Vaisala Service Centers also offer accredited calibrations, maintenance contracts, and a calibration reminder program. Do not hesitate to contact them to get further information. - Page 50 USER'S GUIDE____________________________________________________________________ This page intentionally left blank. 48 __________________________________________________________________ M210474EN-B...
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Page 51: Technical Specifications
Two analog oputputs 0...20 mA or 4...20 mA (selectable and scalable) Typical accuracy of analog output at + 20 °C(+68 °F) 0.05 % FS Typical temperature dependence of analog outputs 0.005 %FS/°C (0.003 %F/°F) Serial output RS232C VAISALA _______________________________________________________________________ 49... -
Page 52: Electromagnetic Compatibility
USER'S GUIDE____________________________________________________________________ Connections 8- pole connector where RS232C, current outputs (two channels) and Uin Operating voltage 24 VDC (10..35 VDC) Minimum operating voltages with RS232C 10 VDC with Iout 0... 20mA/4... 20 mA 11 VDC + (R /60) VDC Power consumption @ 20 °C, Vsupply=24VDC with RS232C 20 mA... -
Page 53: Accessories
EFT burst (Electric fast transients) EN/IEC 61000-4-4 criteria B Surge EN/IEC 61000-4-5 criteria B Conducted immunity EN/IEC 61000-4-6 criteria A Accessories Accessory Order code Sensor HUMICAP180L2 PT100 sensor 10429 SS grid HM47453SP Calibration adapter for HMK15 211302 Ball valve set DMP248BVS VAISALA _______________________________________________________________________ 51... -
Page 54: Dimensions
USER'S GUIDE____________________________________________________________________ DIMENSIONS 43 (1.69) 72.5 (2.85) 12 (0.47) 5 (0.20) 60.5 (2.38) 6 (0.24) 19 (0.75) 48.5 (1.91) Mounting plate alternatives: Wall Plate/Cover (No Flange), Wall Plate/Cover, DRW214786 (smaller plate) DRW212957 (bigger plate) Probe pushed down Probe up Parallel thread Tapered thread (R1/2"... - Page 55 Chapter 7 _______________________________________________________________Dimensions Ball valve set dimensions (mm) manual press tool ∅ 5.5. mm Probe Adjustment range pipe 120 mm/ 340 mm hand le ø14 ball of the ball valve > 14 VAISALA _______________________________________________________________________ 53...
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Page 56: Mmt317 With Optional Swagelok Connector, Dimensions
USER'S GUIDE____________________________________________________________________ MMT317 with optional Swagelok Connector, Dimensions 54 __________________________________________________________________ M210474EN-B... -
Page 57: Appendix 1 Applications
In addition, it must be noted that capacity of oil to absorb water depends both on the chemical structure of the oil and the additives. The water concentration of transformer oil is usually 0...80 ppm and the temperature range of the oil 0...100ºC. VAISALA _______________________________________________________________________ 55... -
Page 58: Ppm-Calculation For Transformer Oils
USER'S GUIDE____________________________________________________________________ Water solubility of mineral transformer oil as a function of temperature WATER SOLUBILITY IN MINERAL TRANSFORMER OIL 10000 1000 average water solubility range of variation due to oil type range of variation due to oil type Temperature (°C) Figure 1. - Page 59 Using these coefficients the accuracy of measurements is increased. The determined coefficients of the transformer oil can be programmed to the MMT318 and MMT317 by Vaisala or by a user according to the instructions presented on page 58 . Calculation Model With Oil Specific Coefficients is always needed NOTE for silicone based oils.
- Page 60 USER'S GUIDE____________________________________________________________________ PPM- calculation setting Oil calculation setting (Calculation Model with Average Coefficients Give a command OIL ON when you are measuring moisture in oil and you want to have ppm-output. OIL x ↵ x= ON/OFF Example: >oil on Oil ppm : ON >oil Oil ppm...
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Page 61: Technical Data
Figure 2. The maximum errors caused by deviation of mineral oils using calculation model with average coefficients. Temperature Measurement range -40...+180ºC Response times (with stainless steel filter) In still air (20ºC) 10 s In still transformer oil (20ºC) < 10 min VAISALA _______________________________________________________________________ 59... -
Page 62: Paper Machine Application
USER'S GUIDE____________________________________________________________________ Paper machine application Typically, a paper machine contains two or three separate lubrication systems. Usually, one is located at the wet end and the other at the dry end. There is a certain amount of free moisture constantly present which means that there is a risk of this moisture becoming into contact with the machine bearings. - Page 63 *M210474EN*...