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Ricoh DDP92 Installation Manual

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Installation
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© 2005 Ricoh Printing Systems, Ltd.
March, 2007
N904117

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  • Page 1 Installation Manual © 2005 Ricoh Printing Systems, Ltd. March, 2007 N904117...
  • Page 3 Revision Table for manual Rev. for Machine Page No.(Contents) Date Manual Rev. First Edition May, 28. ’05 Table of Contents ii(01) 2-3(01), 2-4(01), 2-5(01), Oct, 21. ’05 4-3(01), 4-14(01), 5-1(01), 5-2(00) to 5-7(00) RoHS Compliance. 2-4(02),2-5(02),2-15(01),3-2(01),3-6(01), Mar, 17. ‘06 4-7(01),4-18(01),4-27(01),4-28(01) 2-4(03),2-5(03) Mar, 5.
  • Page 4 © 2005 Ricoh Printing Systems, Ltd. All rights reserved. No part of this document may be reproduced without the expressed permission of Ricoh Printing Systems, Ltd. The material in this document is for informational purposes and is subject to change without notice.
  • Page 5 BLANK...

  • Page 6: Table Of Contents

    Table of Contents SAFETY SUMMARY 1. General Safety Guidelines …………………………………………………………………. Safety 1 2. Hazard Warning Statements ……………………………………………………………… Safety 2 2.1 WARNING Statement …………………………………………………………………. Safety 2 CHAPTER 1. INSTALLATION REQUIREMENTS......... 1-1 1.1 A ........................1-1 PPLICATION 1.2 I ......................1-1 NSTALLATION 1.3 I ......................1-1 NSTALLATION 1.4 T...
  • Page 7 CHAPTER 3. PREPARATION FOR INSTALLATION........3-1 3.1 P .............3-1 REPARATION FOR NSTALLATION OF THE RINTER 3.1.1 Removing the Protection Tape and Mat from the Engine............3-1 3.1.2 Set the PS Air Filter for the Engine Rear Cover..............3-2 3.1.3 Removing the Protection Tape from 2000 Sheet Hopper............3-3 3.1.4 Removing the Protection Tape from 500 Sheet Hopper ;...

  • Page 8: Safety Summary

    SAFETY SUMMARY The hazard warnings which appear on the warning labels on the machine or in the manual have one of the following alert headings consisting of an alert symbol and a signal word, DANGER, WARINIG, or CAUTION. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 9: Hazard Warning Statements

    SAFETY SUMMARY (Continued) Hazard Warning Statements The following are the hazard warning statements contained in this manual. WARNING Statement • Leave over than 400mm at the rear of the Printer for ventilation. Otherwise print quality may be degraded. (Section 1.2,Page 1-1) •...
  • Page 10 SAFETY SUMMARY (Continued) • Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device. Do not move device on unleveled floor. Do not tilt device 15 ° or more. (Section 2.1,Page 2-1) (Section 2.2,Page 2-6) (Section 2.3,Page 2-9) (Section 2.4,Page 2-11) •...
  • Page 11 SAFETY SUMMARY (Continued) • Unplug the Power Supply Cable prior to connecting. (Section 4.1,Page 4-4) • Be sure to use power supply cable which complies with the following specification : Power plug rating ; Min. AC 250V, Min. 15A (2-Pole, 3-Wire, Grounded) 6-15P UL Listed, CSA Certified in North America Type CA, Conformed to IEC 950 in Europe Power cable rating ;...

  • Page 12: Chapter 1. Installation Requirements

    Chapter 1. Installation Requirements Application This specification is applied to the DDP92 Printer for Unpacking, Installing and Adjustment. Installation Area Installation area is shown in Appendix 1.1–1.9 corresponding to Table 1.1. Table 1.1 Installation area Transit Pass Finisher High Capacity...

  • Page 13: Tools Required

    Tools Required Table 1.2 Tools Required Item Name Usage Cutter Unpacking Phillips Screw Driver NO.2 shaft Removing and installing the screw for covers length; approx. 40 and 100mm Adjustable Open End Wrench Leveling the bolt Fixing the leveling the bolts Level Meter Installation the Container Stacker Environmental Conditions...

  • Page 14: Chapter 2. Unpacking

    Chapter 2. Unpacking Unpacking of the Engine WARNING 1) Be careful when unpacking using the crane or forklift. Do not to drop device, hit it against something, or turn it over on its side. 2) Perform unpacking where there is no dust or water leaking. 3) Do not place heavy objects which weigh 5 kg or more on device.

  • Page 15: Unpacking Procedures

    2.1.2 Unpacking Procedures 1) Cut the V Bands and remove the Cap. 2) Remove the screws. 3) Remove the Packing, Accessory box, Ramps, Upper Packing. Remove the Box, Corner Packing. Packing Ramp Screw Accessory Box Upper Packing Corner Packing Base Packing Corner Packing Under Tray Flat Pallet...
  • Page 16 5) Jack up the Engine by rotating the leveling bolts. Put the wood spacer (It is taken out from the accessories box.) under four leveling bolts. Jack up the Engine by rotating the leveling bolts. Down Leveling Bolt 6) Remove the Base Packing. 7) Place all Casters in the same direction.

  • Page 17: Parts Check In The Accessory Box

    2.1.3 Parts Check in the Accessory Box Toner(Black) Wood Spacer Notes For Users Developer Bottle CD-ROM PS Air Filter (Documentation) Maintenance Panel Ass’y Installation Manual User’s Guide Wire Cleaning Tool Special Tool Software License CD-ROM Interlock Stopper CD-ROM Cable Clamp Agreement (Driver / JT) (S/W &...
  • Page 18 Table 2.2 Parts list in the Accessory Box Parts Name USER’S GUIDE For Customer DEVELOPER BOTTLE For Developer exhaust MAINTENANCE PANEL ASSY For Customer Engineer WIRE CLEANING TOOL For Customer Engineer INTERLOCK STOPPER For Customer Engineer TONER(BLACK) For Customer INSTALLATION MANUAL For Customer Engineer SOFTWARE LICENSE For Customer...

  • Page 19: Unpacking Of The Finisher

    Unpacking of the Finisher WARNING 1) Be careful when unpacking using the crane or forklift. Do not to drop device, hit it against something, or turn it over on its side. 2) Perform unpacking where there is no dust or water leaking. 3) Do not place heavy objects which weigh 5 kg or more on device.

  • Page 20: Unpacking Procedures

    2.2.2 Unpacking Procedures 1) Cut the V Bands and remove the Outside Box. 2) Remove the two Upper packing, Accessory Box. 3) Remove the Tape of Protection Bag and take down the Protection Bag. 4) Carefully lift the Finisher by two persons and stand on Floor. Screws Packing Main Fixed Plate/1 : 2 M4 Truss Screw...

  • Page 21: Parts Check In The Accessory Box

    2.2.3 Parts Check in the Accessory Box Table 2.4 Parts list in the Accessory Box Parts Name JOINT COVER /F JOINT COVER /U JOINT COVER /R Unpacking 2-8...

  • Page 22: Unpacking Of The High Capacity Hopper

    Unpacking of the High Capacity Hopper WARNING 1) Perform unpacking where there is no dust or water leaking. 2) Do not place heavy objects which weight 5 kg or more on device. 3) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device.
  • Page 23 2) Remove the two Upper Packing, Outside Packing. 3) Remove the High Capacity Hopper. Unpacking 2-10...

  • Page 24: Unpacking Of The Container Stacker 1 Or 2

    Unpacking of the Container Stacker 1 or 2 WARNING 1) Be careful when unpacking using the crane or forklift. Do not to drop device, hit it against something, or turn it over on its side. 2) Perform unpacking where there is no dust or water leaking. 3) Do not place heavy objects which weigh 5 kg or more on device.

  • Page 25: Unpacking Procedures

    2.4.2 Unpacking Procedures 1) Remove the V band from the shipping box using a cutter and remove the cap. 2) Remove the accessory box, spacer box, spacer packing, ramp, and upper packing. 3) Remove the shipping box, P.P band and four corner packing. 4) Peeling off the adhesive tapes, remove the plastic bag.
  • Page 26 6) Remove the tape for leveling bolt, and take out four wood spacers from accessory box, it puts on the bottom of leveling bolts (under plastic bag), turned the leveling bolt by using the Adjustable Open End Wrench, and raised the Container Stacker. 7) Remove the four base packing.

  • Page 27: Parts Check In The Accessory Box

    2.4.3 Parts Check in the Accessory Box Screw * Basket (small) Hopper spacer * Joint bracket (L) Wood spacer Guide plate (L) * Partition Joint bracket (U) Guide plate (U) Accessory box Table 2.7 Parts list in the Accessory Box Parts Name Note JOINT BRACKET (L)

  • Page 28: Unpacking Of The Cover Sheet Feeder

    Unpacking of the Cover Sheet Feeder (Use only FS-108H & FS-108HBM. No RoHS Compliance Unit) WARNING Perform unpacking where there is no dust or water leaking. 2.5.1 Components in the package Table 2.8 Components in the package Unit of Packing Quantity Cover Sheet Feeder Accessory Box...

  • Page 29: Parts Check In The Accessory Box

    2.5.3 Parts Check in the Accessory Box Table 2.9 Parts list in the Accessory Box Name Shape Quantity PI-108H P/K Pre sensor assay Guide axis Miniclamp Locking wire saddle Locking stopper Nylon clamp M3 x 8 Tapping screw with washer M4 x 6 TP screw Unpacking 2-16...

  • Page 30: Unpacking Of The Transit Pass Unit Type Ddp

    Unpacking of the Transit Pass Unit Type DDP WARNING 1) Perform unpacking where there is no dust or water leaking. 2) Do not place heavy objects which weight 5 kg or more on device. 3) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device.

  • Page 31: Unpacking Procedures

    2.6.3 Unpacking Procedures 1) Open the Shipping box. 2) Remove the Accessories parts and two Upper Packing. 3) Remove the Transit Pass Unit Type DDP. Corner Packing Corner Packing SB Cover Paper Guide Ground Plate and Screws Block Sponge FC Cover Upper Packing Upper Packing Side Packing...

  • Page 32: Unpacking Of The Finisher Sr5000

    Unpacking of the Finisher SR5000 WARNING 1) Perform unpacking where there is no dust or water leaking. 2) Do not place heavy objects which weight 5 kg or more on device. 3) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device. Choose the location to place device where there is no condensation.

  • Page 33: Chapter 3. Preparation For Installation

    Chapter 3. Preparation for Installation Preparation for Installation of the Printer 3.1.1 Removing the Protection Tape and Mat from the Engine 1) Remove the Tapes and Mats from the Engine. Tape Tape Tape Tape Tape Hopper Cover Tape 2) Open the Front Cover. 3) Remove the Tapes and TH Packing.

  • Page 34: Set The Ps Air Filter For The Engine Rear Cover

    4) Turn the TH handle clockwise to open the TH Unit. 5) Remove the Tapes and Mat. TH handle Tape TH Unit 6) Turn the TH Handle counterclockwise to close the TH Unit. 3.1.2 Set the PS Air Filter for the Engine Rear Cover 1) Take out the PS Air Filter from Accessory Box.

  • Page 35: Removing The Protection Tape From 2000 Sheet Hopper

    3.1.3 Removing the Protection Tape from 2000 Sheet Hopper. Tape 2000 Sheet Hopper 2000 Sheet Hopper Tape 3.1.4 Removing the Protection Tape from 500 Sheet Hopper ; 2 portion Tape 500 Sheet Hopper Tape Preparation for Installation 3-3...

  • Page 36: Preparation For Installation Of The Finisher

    Preparation for Installation of the Finisher 1) Unscrew the five screws to remove the Rear cover of the Finisher. 2) Remove three lock materials from each guide plate. 3) Remove two stacker lock materials (right and left). Preparation for Installation 3-4...
  • Page 37 4) Remove two lock materials inside the stacker (on the side to be joined to the main body). 5) Remove two lock materials inside the stacker (lower). Preparation for Installation 3-5...
  • Page 38 6) Install the Main tray on the up-down portion (paper exit side) of the Finisher. (Truss screw M4x6: 2) CAUTION When installing the Main tray, fit the four auxiliary fittings to the guide holes of the Main tray before fixing screws. Main tray 7) Install the paper exit tray (lower) on the lower up-down portion (paper exit side) of the Finisher.
  • Page 39 8) Install the Sub tray on the secondary exit portion, then fix it with screws. (SEMS II M3x6: 2) Sub tray Preparation for Installation 3-7...

  • Page 40: Preparation For Installation Of The High Capacity Hopper

    Preparation for Installation of the High Capacity Hopper 1) Remove the Protection Tapes from the High Capacity Hopper. 2) Remove the Paper. Tape High Capacity Hopper Tape Tape High Capacity Hopper Paper 3) Remove the Protection Tape and Mirror Mat from the High Capacity Hopper. Preparation for Installation 3-8...
  • Page 41 the High Capacity Hopper. (LT or A4) Confirm the Paper Guide position of Usually, Paper Guide position is set in “LT” at the shipment. When the customer wish to use the High Capacity Hopper in A4 paper, change the Paper Guide position according to the following steps.

  • Page 42: Preparation For Installation Of The Container Stacker 1 Or 2

    Preparation for installation of the Container Stacker 1 or 2 Peel off the Protection Tapes and cushion from the Container Stacker 1 or 2. Open the Front Cover L and peel off the Protection Tapes. Peel off the mat under the Basket. Basket Adhesive tape Front cover L...

  • Page 43: Preparation For Installation Of The Transit Pass Unit Type Ddp

    Preparation for installation of the Transit Pass Unit Type DDP 1) Remove the Protection Tapes from the Transit Pass Unit Type DDP. Tape Tape Tape Preparation for Installation 3-11...

  • Page 44: Chapter 4. Installation

    Chapter 4. Installation Installation in the composition of the Printer and Finisher / Finisher SR5000 CAUTION Don't install the Printer in any place where it will be subjected to direct sunlight since it may cause adverse effects on performance of the Printer. 1) Releasing the Rear Cover (1) Unscrew the six M4 Screws.
  • Page 45 [FS-108H/FS-108R] 2) Install the Joint cover/U, Joint cover/F, and the Joint cover/R. and install the Main Fixed plate/1. Installation 4-2...
  • Page 46 [Finisher SR5000] with Transit Pass Unit Type DDP 3) Install the SB Cover Paper Guide to the Printer. SB Cover Paper Guide M3x6 Screw Installation 4-3...
  • Page 47 4) Connecting the Power Supply Cable Please connect the cable according to this procedure when you use cables other than the cable appended to the machine. (1) Put the Power Supply Cable and put it through the Cord Lock and pull it out of the Terminal Block.
  • Page 48 WARNING 1) Unplug the Power Supply Cable prior to connecting. 2) Be careful not to have other personnel plug in the power cable while performing the connecting. 3) Be sure to use power supply cable which complies with the following specification : Power plug rating ;Min.
  • Page 49 5) Install the Finisher to the Printer. (1) Fit the hooks on the main body installation plates (upper and lower) into the upper and lower holes on the Finisher as illustrated below, then lock them by pushing the Finisher to the back. CAUTION When installing the Finisher, don’t hit following “A”...
  • Page 50 CAUTION If the gap between the Finisher and Printer is not equal from the top through the bottom, adjust it by the height of the front and rear casters on the paper exit side of the Finisher. The jack of the printer is adjusted when the SB cover doesn't open and shut smoothly, the printer is lowered, and the SB cover opens and shuts smoothly.
  • Page 51 6) Connect the connectors of the Printer with the Finisher. (1) When connecting the connectors of printer with the Finisher, pass the two cables through the Hole of the Printer and Finisher. (2) Connect the I/F Cable to the CN7 connector on the Print Circuit Board through the cable clamps with other cables like following figure.
  • Page 52 [Finisher SR5000] with Transit Pass Unit Type DDP 7) Releasing the Rear Cover of the Transit Pass Unit Type DDP. (1) Unscrew the three M4 Screws. (2) Unhook the lower hook of the Rear Cover and release the Rear Cover. (3) (Release the Rear Cover by lifting up and pulling forward.) 8) Install the Block Sponge to the Transit Pass Unit Type DDP.
  • Page 53 10) Install the Transit Pass Unit Type DDP to the Printer. NOTE Install it carefully so that Upper Paper Guide and SB Cover Paper Guide do not collide SB Cover Paper Guide Upper Paper Guide M4x8 Screw Projection Transit Pass Unit Type DDP M4x8 Screw Projection (1) Insert the two Projections in the Gap.
  • Page 54 CHECK Open and close the SB Cover. When the SB cover does not open, adjust Transit Pass Unit Type DDP to an arrow direction. Lower Paper Guide SB Cover Adjust arrow direction Transit Pass Unit Type DDP (2) Install the Transit Pass Unit Type DDP by using the four M4x8 Screws. (3) Close the Lower paper guide and Front Cover.
  • Page 55 11) Connect the connector of cables to the Printer and Transit Pass Unit Type DDP. (1) Pass the three cables through the Hole of Printer and Transit Pass Unit Type DDP from Transit Pass Unit Type DDP to Printer. - AC cable (white 2pin connector) - Signal cable (black 20pin / black 20pin / black 14pin connector) - GND cable (2) Pass the one cable through the Hole of Printer and Transit Pass Unit Type DDP from...
  • Page 56 CP board connection 3 connection 4 connection 5 CP board J745 J791 J747 CE AC cable L.V.P.S connector : white 2pin J236 AC cable connector : white 2pin Location of connection 2 Location of Disconnection 1, connection 1 and DIP SW Installation 4-13...
  • Page 57 12) Install the Rear Cover of the Printer and Transit Pass Unit Type DDP. M4x8 Screw M4x8 Screw M4x8 Screw Rear Cover of the Printer Rear Cover of the Transit Pass Unit Type DDP 13) Install the Ground Plate to the Transit Pass Unit Type DDP. Ground Plate M4x8 Screw Installation 4-14...
  • Page 58 14) Install the Finisher SR5000 to the Transit Pass Unit Type DDP. (1) Refer to the Installation Procedure of the Finisher SR5000. (2) Install the FC Cover to the front door on the Finisher SR5000. Finisher SR5000 Transit Pass Unit Type DDP FC Cover M4x8 Screw Front door...

  • Page 59: Installation In The Composition With The High Capacity Hopper

    Installation in the composition with the High Capacity Hopper Install components other than the High Capacity Hopper. Draw the 2000 Sheet Hopper of the Engine. Remove the two M4 screws and Side Cover. Installation 4-16...
  • Page 60 4) Connecting the two connectors (3pin and 14pin) to the HPxxx Ass’y of the Engine. 5) Connecting the High Capacity Hopper. (1) Put the Positioning Pin in the hole A and slide the High Capacity Hopper in the arrow direction. (2) Make sure that the Cable does not get caught between the Printer and High Capacity Hopper.
  • Page 61 8) Remove the six M4 screws and Rear Cover. 9) Switch on No.6 of SW1 on the CP P/K of the Engine. 10) Install the Rear Cover. M4 Screw 11) Turn the leveling bolt ( 2 Places) to make the bottom of the High Capacity Hopper parallel with the floor, judging by your eyes.

  • Page 62: Installation In The Composition With The Container Stacker 1 Or 2

    Installation in the composition with the Container Stacker 1 or 2 4.3.1 Connection of the Engine and Container Stacker 1 or 2 1) Drawer the 2000 Sheets Hopper and set the paper guide at the position of 8.5” paper size. 2) Remove the M4 Screw and the 2000 Sheets Hopper.
  • Page 63 5) Install the 2000 Sheets Hopper. M4 Screw 2000 Sheets Hopper 6) Remove the two M3x8 Screws and Electrostatic Eraser from the Engine. 7) Install the Guide plate (U) with the Electrostatic Eraser (“FRONT” letter is surface.) by using the two M3x8 Screws. (Be careful that the hair of the Electrostatic Eraser does not fall.) 8) Install the Guide plate (L) by using the two M3x8 Screws with washer.
  • Page 64 10) Releasing the Rear Cover of the Engine. (1) Unscrew the six M4 Screws. (2) Unhook the lower hook of the Rear Cover and release the Rear Cover. (3) (Release the Rear Cover by lifting up and pulling forward.) M4 screws Rear cover M4 screws Remove the six M4 screws and the Rear Cover of the Container Stacker...
  • Page 65 12) Attach the Container Stacker to the Engine. (1) Pass the AC Relay cable (2-pin white connector) and FNS IF cable (20-pin black connector) through opening “A” in the Engine, and then through opening “B” in the Container Stacker. (2) Pass the CST FG cable and CST AC cable (2-pin white connector) through opening “B”...
  • Page 66 (2) It looks into the space between Printer and Container stacker from a rear side, the height of the Frame’s upper part of Container stacker and the Guide plate U’s upper part is the same. (3) Put the Level Meter on two places of Container stacker is level. Frame Guide plate (U) Connection part details...
  • Page 67 CHECK Open the L paper guide A of the Container Stacker make sure that the SB cover can be opened. When not open, re- adjusts to implement the item 4.3.1.12) and to lift the Container Stacker. L paper guide A SB cover 14) Remove the OC P/K Ass’y and CP P/K Holder from the Engine.
  • Page 68 15) Connect the CST AC cable coming from the Container Stacker to the J236 on the power supply of the printer (Connection 1 on the below figure). At this time, connect CE AC cable that is disconnected from the J236 to the connector of the CST AC cable (Connection 2 on the below figure) 16) Mount the CST FG cable coming from Container Stacker side on the printer frame by using M4 screw (Connection 3 on the below figure).
  • Page 69 20) Turn on the No.5 and Turn off the No.2 and 8 of the SW1 mounted on the CPXXX P/K of the Engine. Install the Rear Cover of the Engine and Container Stacker. M4 screw Installation 4-26...

  • Page 70: Connection Of The Container Stacker 1 And Container Stacker 2

    4.3.2 Connection of the Container Stacker 1 and Container Stacker 2 1) Perform item 4.3.1. 2) Remove the two M3x8 Screws and Electrostatic Eraser from the Container stacker 2. 3) Install the Guide plate (U) with the Electrostatic Eraser (“FRONT” letter is surface.) by using the two M3 Screws.
  • Page 71 6) Install the Container Stacker 1 to the Container Stacker 2. The screw is the thing of the temporary stopping. Container stacker 1 M4x12 screws M4x12 screws Container stacker 2 M4x12 screws Frame projection part 7) In order to adjust the height of Container stacker, turn 180 degrees each of four leveling bolts, and satisfy the following conditions, and bolt the screw of a temporary tight.
  • Page 72 (2) It looks into the space between the Container stacker 2 and Container stacker 1 from a rear side, the height of the Frame’s upper part of Container stacker 1 and the Guide plate U’s upper part is the same. (3) Put the Level Mater on two places of Container stacker is level.
  • Page 73 8) Connect the FNS IF cable (4 pin white connector) coming from the Container Stacker 2 to the J680 on the ST09X P/K of the Container Stacker 1. (Connection 1 on the below figure) 9) Take out the CST AC cable (2 pin white connector) from the Container Stacker 1 and connect it to the CST AC cable (2 pin white connector) of the Container Stacker 2.
  • Page 74 13) Install the Rear Covers of the Engine, Container Stacker 1 and Container Stacker 2. M4 screws Rear Cover of the Engine Rear Cover of the Container Stacker 1 M4 screws M4 screws Rear Cover of the Container Stacker 2 Installation 4-31...

  • Page 75: Connection Of The Container Stacker 2 And Finisher / Finisher Sr5000

    4.3.3 Connection of the Container Stacker 2 and Finisher / Finisher SR5000 [FS-108H / FS108R] 1) Install the Joint Cover /F, Joint Cover /U and Joint Cover /R to the Container Stacker 2, and install the two Main Fixed Plate/1 to the Joint Cover /R. Joint cover / U M4x6 Truss screw 6-M4x6 TP screws...
  • Page 76 3) Install the Finisher to the Container Stacker (1) Fit the hooks on the Container Stacker installation plates (upper and lower) into the upper and lower holes on the Finisher as illustrated below, then lock them by pushing the Finisher to the back. CAUTION When installing the Finisher, don’t hit following “A”...
  • Page 77 CAUTION If the gap between the Finisher and Container Stacker is not equal from the top through the bottom, adjust it by the height of the front and rear casters on the paper exit side of the Finisher. The jack of the printer is adjusted when the SB cover doesn't open and shut smoothly, the printer is lowered, and the SB cover opens and shuts smoothly.
  • Page 78 4) Connect the FNS IF cable (4 pin white connector) coming from the Container Stacker 2 to the 4 pin white connector in the Finisher (Connection 1 on the below figure). 5) Connect the FNS IF cable (20 pin black connector) coming from the Container Stacker 2 to the CN7 connector on the Finisher main P/K (Connection 2 on the below figure).
  • Page 79 [Finisher SR5000] with Transit Pass Unit Type DDP 8) Install the SB Cover Paper Guide to the Container Stacker. SB Cover Paper Guide M3x6 Screw Installation 4-36...
  • Page 80 9) Releasing the Rear Cover of the Transit Pass Unit Type DDP. (1) Unscrew the three M4 Screws. (2) Unhook the lower hook of the Rear Cover and release the Rear Cover. (3) (Release the Rear Cover by lifting up and pulling forward.) 10) Install the Block Sponge to the Transit Pass Unit Type DDP.
  • Page 81 12) Install the Transit Pass Unit Type DDP to the Container Stacker. NOTE Install it carefully so that Upper Paper guide and SB Cover Paper Guide do not collide SB Cover Paper Guide Upper Paper Guide M4x8 Screw Projection Transit Pass Unit Type DDP M4x8 Screw Projection (1) Insert the two Projections in the Gap.
  • Page 82 (3) Close the Lower paper guide and Front Cover. CHECK Open and close the Lower paper guide. When Lower Paper Guide and SB Cover Paper Guide collide, repair it by hand because SB Cover Paper Guide may transform it. Upper Paper Guide Lower Paper Guide Lower Paper Guide SB Cover Paper Guide...
  • Page 83 13) Connect the connector of cables to Container Stacker and Transit Pass Unit. (1) Pass the three cables through the Hole of Container Stacker and Transit Pass Unit Type DDP from Transit Pass Unit Type DDP to Container Stacker. - AC cable (white 2pin connector) - Signal cable (black 20pin / black 20pin / black 14pin connector) - GND cable (2) Pass the one cable through the Hole of Container Stacker and Transit Pass Unit Type...
  • Page 84 CP board connection 4 connection 5 connection 2 disconnection 1 / connection1 connection 3 CP board J791 J747 Location of connection 2 and DIP SW Installation 4-41...
  • Page 85 14) Install the Rear Cover of the Printer, Container Stacker and Transit Pass Unit Type DDP. M4x8 Screw M4x8 Screw Rear Cover of the Printer M4x8 Screw M4x8 Screw Rear Cover of Rear Cover of the Container Stacker the Transit Pass Unit Type DDP 15) Install the Ground Plate to the Transit Pass Unit Type DDP.
  • Page 86 16) Install the Finisher SR5000 to the Transit Pass Unit Type DDP. (1) Refer to the Installation Procedure of the Finisher SR5000. (2) Install the FC Cover to the front door on the Finisher SR5000. Finisher SR5000 FC Cover Transit Pass Unit Type DDP M4x8 Screw Front door Installation 4-43...

  • Page 87: Installation In The Composition With The Cover Sheet Feeder

    Installation in the composition with the Cover Sheet Feeder (Use only FS-108H & FS-108HBM. No RoHS Compliance Unit) 1) Remove the Top cover from the Finisher. (1) Open the Sub-tray cover, remove the fixing screws, and then remove the Sub-tray. (2) Remove the Caps on the rear side of the Top cover and then remove the two screws.
  • Page 88 (4) Open the Front door, then remove the two screws from the front side of the Top cover. 2) Remove the Rear cover from the Finisher. Truss screw M4x6: 5 Installation 4-45...
  • Page 89 3) Cut off the coverings for the Cover Sheet Feeder fixtures from the Top cover. (1) Cut off the Top auxiliary cover. (2) Cut off the coverings for the Pre Sensor window. [Note] Remove any remaining burrs after cutting off the parts. Pre sensor Top auxiliary window...
  • Page 90 5) Install the Cover Sheet Feeder. (1) Install the Cover Sheet Feeder on the top of the Finisher. (TP screw M4x6: 6) [Note] When installing the Cover Sheet Feeder, make sure to position it by pushing toward the Printer side. Don't hit the terminal of motor to the plate edge.
  • Page 91 6) Arrange the wire bundle. (1) Insert five locking wire saddles into the Finisher. (2) Secure the bundle with three wire saddles on the top. (3) Insert the two Miniclamps into the Finisher. (4) Secure the gray wire with the two Miniclamps. Installation 4-48...
  • Page 92 7) Arrange the wire bundle on the back of the Finisher and Install the Pl-108H P/K. (1) Lead the remaining two wires from the Cover Sheet Feeder through the hole on the back the Finisher. (2) Connect the shorter CN to CN 51 on the FS-108H P/K / FS-108HBM P/K. (3) Insert the four locking supports.
  • Page 93 8) Reinstall the Top cover. (1) Connect the CN of the Pre Sensor Assay. CN of the Pre- Sensor Assay (2) Set and tighten the two screws on the rear side of the Top cover and put the caps back (3) Set and tighten the two screws on the front side of the Top cover.
  • Page 94 (5) Install the Sub-tray on the secondary exit portion, then fix it with the two screws. 9) Reinstall the Rear cover. 10) Install the Guide axis. Installation 4-51...
  • Page 95 [Note] The Printer detects the configuration error (E259) because a configuration information (without Cover Sheet Feeder) which the printer had memorized is different from one (with cover-sheet- feeder) reported from the finisher when the power supply injection after Cover Sheet Feeder attachment, Confirm the connection of the connector(CN51 or CN1) in case that the Cover Sheet Feeder does not appear on the OCP though it is connected.

  • Page 96: Chapter 5. Checks

    Chapter 5. Checks Check the print contamination 1) Adjust the size guide of tray 1 to the A4 size or the Letter size. Size Guide 2) Adjust the sensor plate of tray 1 to A4 or LTR. Sensor Plate 3) Place the A4 size paper or the Letter size paper into the tray 1. Installation 5-1...
  • Page 97 4) Adjust the size guide of tray 2 and tray 3 to the A4 size or the Letter size Size Guide 5) Adjust the sensor plate of tray 2 and tray 3 to A4 or LTR. Sensor Plate 6) Place the A4 size paper or the Letter size paper into the tray 2 and the tray 3. Installation 5-2...
  • Page 98 7) Push the [information] switch in the main menu screen. [Main Menu] Information 8) Push the [Printer] switch in the information menu screen. [Information Menu] Printer 9) Confirm that the paper size of the tray 1,2,3 is the A4 size or the Letter size in the information - printer screen.

  • Page 99: Printing Of The Status Reports

    Printing of the status reports 1) Push the [Reports] switch in the main menu screen. [Main Menu] Reports 2) Push the [Status] switch in the reports menu screen. [Reports Menu] Status 3) It is returned automatically to the main menu, and the Status page is printed. Installation 5-4...

  • Page 100: Check The Print Contamination

    Confirmation of the stapling When DDP92/184 Standard Finisher or DDP92/184 Booklet Finisher was installed. 1) The way of test printing is as follows. Printer / Test Print / Finishing Test / Staple : Booklet / 1 (Tray) 2) It is returned automatically to the main menu, and three sheets of paper are stapled.

  • Page 101: Adjustment Of Paper Feeding Position Of Tray 1

    Adjustment of paper feeding position of Tray 1 When Container Stacker 1 or Container Stacker 2 was installed. This adjustment is applied to DDP70 and DDP92. When container stacker 1 and container stacker 2 are installed, confirm paper feeding position in container stacker 2.
  • Page 102 Top Cover Container Stacker 2 Interlock switch Measurement position (slit between paper guides) (20) (20) (20) Hopper Spacer Hopper Spacer Installation 5-7...
  • Page 103 8) If printed-paper have “dog-eared corners”, check the next item. Because paper may touch a tip of entrance paper guide. (1) Check which of “Disable”, “Enable” and “Auto select” the de-curler function of the container stacker selects in OCP. (2) Install the container stacker slightly than the printer above. Check the mark position of front side and the mark frame of rear side, and adjust the leveling bolt.

  • Page 104: Appendix 1. Installation Area Information

    Appendix 1. Installation Area Information CAUTION * Don't install the Server in the following place. The position in which the Cover and the Tray cannot be opened. Under the tray of the Finisher. Front of exhaust fan. Top of the Printer. Appendix 1.1 Installation/maintenance area of the Printer and Finisher.
  • Page 105 Appendix 1.2 Installation/maintenance area of the Printer, High Capacity Hopper and Finisher. 2565 (665) 1200 Operator Side Area for Maintenance work (Unit: mm) Appendix 2...
  • Page 106 Appendix 1.3 Installation/maintenance area of the Printer and Container Stacker 1 (including sample tray). Appendix 3...
  • Page 107 Appendix 1.4 Installation/maintenance area of the Printer, High Capacity Hopper and Container Stacker 1 (including sample tray). (622) (671) 2565 Appendix 4...
  • Page 108 Appendix 1.5 Installation/maintenance area of the Printer, Container Stacker 1 (including sample tray) and Container stacker 2 (including through path unit). 1200 Appendix 5...
  • Page 109 Appendix 1.6 Installation/maintenance area of the Printer, High Capacity Hopper, Container Stacker 1 (including sample tray) and Container stacker 2 (including through path unit). Appendix 6...
  • Page 110 Appendix 1.7 Installation/maintenance area of the Printer, Container Stacker 2 (including through path unit) and Finisher. 1200 Appendix 7...
  • Page 111 Appendix 1.8 Installation/maintenance area of the Printer, High Capacity Hopper, Container Stacker 2 (including through path unit) and Finisher. Appendix 8...
  • Page 112 Appendix 1.9 Installation/maintenance area of the Printer, Transit Pass Unit Type DDP and Finisher SR5000. Operator Side Area for Maintenance work (728) 1200 2600 (Unit : mm) Appendix 9...
  • Page 113 Appendix 1.10 Installation/maintenance area of the Printer, High Capacity Hopper, Transit Pass Unit Type DDP and Finisher SR5000. Operator Side Area for Maintenance work (728) 1200 2600 (Unit : mm) Appendix 10...
  • Page 114 Appendix 1.11 Installation/maintenance area of the Printer, Container Stacker 2 (including through path), Transit Pass Unit Type DDP and Finisher SR5000. Operator Side Area for Maintenance work (728) 1200 2600 (Unit : mm) Appendix 11...
  • Page 115 Appendix 1.12 Installation/maintenance area of the Printer, High Capacity Hopper, Container Stacker 2 (including through path), Transit Pass Unit Type DDP and Finisher SR5000. Operator Side Area for Maintenance work (728) 1200 2600 (Unit : mm) Appendix 12...

  • Page 116: Appendix 2. Locations Of The Leveling Bolt And Caster

    Appendix 2. Locations of the Leveling Bolt and Caster Appendix 2.1 Locations of the Leveling Bolt and Caster of the Printer CAUTION Make sure that the ground under the floor where the Leveling Bolt is installed is reinforced by the stand or other. If the ground is not reinforced, because of the holes on the floor, the Printer may tilt and maybe the paper path will be affected.
  • Page 117 Appendix 2.2 Locations of the Leveling Bolt and Caster of the Finisher Finisher Appendix 2.3 Locations of the Leveling Bolt and Caster of the High Capacity Hopper Engine Appendix 14...
  • Page 118 Appendix 2.4 Locations of the Leveling Bolt and Caster of the Container Stacker. Leveling bolt Container Stacker Caster Operator’s side Appendix 15...

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