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Cub Crafters CARBON CUB SS Maintenance Manual

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CC11-160 AIRCRAFT
MAINTENANCE MANUAL
Applicable to CC11-00294 – AND ON
S/N: CC11-00XXX
Registration Number: NXXXXX
CUB CRAFTERS, INC.
TH
1918 SOUTH 16
AVENUE
YAKIMA, WASHINGTON 98903 USA
509-248-9491
877-484-7865
www.cubcrafters.com
support@cubcrafters.com

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Summary of Contents for Cub Crafters CARBON CUB SS

  • Page 1 CC11-160 AIRCRAFT MAINTENANCE MANUAL Applicable to CC11-00294 – AND ON S/N: CC11-00XXX Registration Number: NXXXXX CUB CRAFTERS, INC. 1918 SOUTH 16 AVENUE YAKIMA, WASHINGTON 98903 USA 509-248-9491 877-484-7865 www.cubcrafters.com support@cubcrafters.com...
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  • Page 3 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Record of Revisions Prepared Approved Rev. Change Date NC Initial Issue 12/18/2013 Revised Section 5.4.13, 6.A 08/07/2014 List of Effective Pages Updated. Revised Sections 0, 6.3.5, 6.3.6, 05/18/2023 6.3.12, 6.3.13, 6.3.14, 6.3.15, 6.3.17, 6.3.19, and Appendix 6.A.
  • Page 4 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: ii Date: 05/18/2023...
  • Page 5 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL List of Effective Pages Prepared Approved Pages Change Date 12/18/2013 Initial Issue 5.4.13 Pg 1 Updated Table of Contents Pg 2 Removed Note, Updated Figure Numbering Pg 3 Inserted Executive Glass Touch Instrument Panel Detail, Removed Garmin GPS 695 option.
  • Page 6 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 6.3.14 Pg. 2-4 Corrected cowl removal and installation (cont.) procedures. 6.3.15 Pg. 7 Revised carburetor inlet screen servicing. 6.3.17 Pg. 6 Added inspection requirement for alternator belt. Pg. 9 Added note for installing forward interior panels.
  • Page 7 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Date: 05/18/2023 Page: v...
  • Page 8 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL TABLE OF CONTENTS SCOPE 5.4.11 PROPELLER REFERENCE DOCUMENTS 5.4.12 UTILITY SYSTEMS TERMINOLOGY 5.4.13 AVIONICS AND SIGNIFICANCE & USE INSTRUMENT SYSTEMS AIRCRAFT MAINTENANCE MANUAL 5.4.14 ELECTRICAL SYSTEMS FORMAT & GUIDANCE FOR THE 5.4.15 SEATS USE OF THIS MANUAL STRUCTURAL REPAIRS 5.1.1...
  • Page 9 OWNER INFORMATION ON ALTERATIONS ALTERATION DOCUMENTATION AUTHORIZATION TO PERFORM FOR AIRCRAFT RECORDS HEAVY MAINTENANCE, REPAIR, & 10 TASK-SPECIFIC TRAINING ALTERATIONS 10.1 CARBON CUB SS SPECIFIC HEAVY MAINTENANCE TASKS TRAINING – GENERAL 7.2.1 REMOVAL AND 10.2 TYPE-SPECIFIC TRAINING REPLACEMENT OF REQUIRED BY CUBCRAFTERS, COMPONENTS INC.
  • Page 10 Cub Crafters may also be contacted by telephone at (509) 248-9491. (note that Cub Crafters is on US Pacific Time and office hours are from 8:00 am to 5:00 pm.) Service Alerts, Service Bulletins and the latest versions of the Pilot’s Operating Handbook and Maintenance Manual Supplements for this aircraft may be found on Cub Crafters’...
  • Page 11 7 through 9, or in this maintenance manual, are authorized at this time, for this Carbon Cub aircraft. Any heavy maintenance, major repairs, or major alterations, as outlined in ASTM F2483 Sections 7 through 9, can only be performed by Cub Crafters, Inc. or only as provided by Cub Crafters’ approved engineering data. Manual number SSC10020AMM...
  • Page 12 Number and Street Number and Street City City State/Province Postal Code State/Province Postal Code Country Country TELEPHONE NUMBER(S) TELEPHONE NUMBER(S) SIGNATURE DATE FOR CUB CRAFTERS' USE ONLY Change of Ownership/Address Log Number: Date Received: Manual number SSC10020AMM Date: 12/18/2013 Page: 3...
  • Page 13 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: 4 Date: 12/18/2013...
  • Page 14 Postal Code AIRCRAFT SERIAL NUMBER CC11-_________________ Country AIRCRAFT REGISTRATION NUMBER TELEPHONE NUMBER(S) DESCRIPTION OF SAFETY OF FLIGHT ISSUE OR SIGNIFICANT SERVICE DIFFICULTY: SIGNATURE DATE FOR CUB CRAFTERS' USE ONLY COS Log Number: Date Received: Manual number SSC10020AMM Date: 12/18/2013 Page: 5...
  • Page 15 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: 6 Date: 12/18/2013...
  • Page 16 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL REFERENCE DOCUMENTS ASTM F2483 – Standard Practice for Maintenance and the Development of Maintenance Manuals for Light Sport Aircraft ASTM F2245 – Specification for the Design and Performance of a light Sport Aircraft. ASTM F2295 – Practice for Continued Operational Safety Monitoring of a Light Sport Aircraft 14 CFR Part 43 –...
  • Page 17 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: 2 Date: 12/18/2013...
  • Page 18 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL TERMINOLOGY DEFINITIONS LSA Airplane (Light Sport Aircraft Airplane) – a powered fixed wing aircraft designed per Specification F2245 that is manufactured and delivered ready to fly. The Light Sport Aircraft is also defined by 14 CFR Part 1.1 Annual Condition Inspection –...
  • Page 19 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Maintenance Manual(s) – manual provided by an LSA manufacturer or supplier that specifies all maintenance, repairs, and alterations authorized by the manufacturer. Major Repair, Alteration, or Maintenance – any repair, alteration, or maintenance for which instructions to complete the task excluded from the maintenance manual(s) supplied to the consumer are considered major.
  • Page 20 The purpose of this maintenance manual is to provide guidance to owners, mechanics, airports, regulatory officials, and aircraft and component manufacturers who may accomplish maintenance, repairs, and alterations on the Cub Crafters CC11-160 Carbon Cub Light Sport Aircraft. Manual number SSC10020AMM...
  • Page 21 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: 2 Date: 12/18/2013...
  • Page 22 CHAPTER AIRCRAFT MAINTENANCE MANUAL...
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  • Page 24 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL AIRCRAFT MAINTANENCE MANUAL 5.1 ........... FORMAT & GUIDANCE FOR THE USE OF THIS MANUAL 5.2 .................. GENERAL: SPECIFICATIONS & DATA 5.3 ............PERIODIC & ANNUAL INSPECTION REQUIREMENTS 5.4 ......MAINTENANCE, REPAIR & ALTERATIONS of PRIMARY STRUCTURES 5.5 .......................
  • Page 25 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: ii Date: 12/18/2013...
  • Page 26 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL FORMAT & GUIDANCE FOR THE USE OF THIS MANUAL TABLE OF CONTENTS GENERAL .......................... 2 LAYOUT OF THE MANUAL....................2 WARNINGS, CAUTION AND NOTES ................2 REVISION SERVICE ......................3 Manual number SSC10020AMM Date: 12/18/2013...
  • Page 27 CC11-160 MAINTENANCE MANUAL GENERAL Cub Crafters, Inc. prepared this aircraft maintenance manual. It contains the information that a trained mechanic will need to maintain the aircraft in an airworthy condition. The Aircraft Maintenance Manual was prepared to meet the ASTM F2483 Standard Specification requirements.
  • Page 28 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL REVISION SERVICE The Maintenance Manual will be made available to aircraft owners and repair shops on a subscription basis. Revisions will be sent to registered subscribers as they become available. Revisions may also be obtained by submitting a request to: Cub Crafters, Inc.
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  • Page 30: Table Of Contents

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL: SPECIFICATIONS AND DATA TABLE OF CONTENTS GENERAL ........................... 2 MAIN DIMENSIONS ......................4 WINGS ........................4 AILERONS ......................... 4 FLAPS ........................4 HORIZONTAL STABILIZER ..................4 FIN AND RUDDER ..................... 4 LANDING GEAR ......................4 CONTROL SURFACE TRAVELS AND CABLE TENSION SETTINGS .......

  • Page 31: General

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 1. GENERAL The location of any point on the aircraft is identified in a three axis grid as follows (Reference Figure 5.2.1): FS - Fuselage Station is a horizontal reference designation starting in front of the nose of ...
  • Page 32 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Figure 5.2.1: Aircraft Geometry * - Optional 3X3 Landing Gear F.S. is 59.50 Manual number SSC10020AMM Date: 12/18/2013 Page: 3...

  • Page 33: Main Dimensions

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL MAIN DIMENSIONS Span ......................411 in. Length (level flight attitude) ................. 273 in. Length (three point attitude) ................ 290 in. Height ......................111 in. Height (tail wheel on ground, propeller blade vertical at top)* ..... 84.5 in.

  • Page 34: Control Surface Travels And Cable Tension Settings

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL (7) CONTROL SURFACE TRAVELS AND CABLE TENSION SETTINGS (a) Aileron Aileron Up ....................18° ± 2° Aileron Down ................... 18° ± 2° Aileron Cable Tension ................40 ± 5 lbs. (b) Flaps First Notch ....................15° ± 3°...

  • Page 35: Equipment List

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 2. EQUIPMENT LIST This section provides a list of components and equipment that the operator is likely to change on the aircraft. Description Ref. In AMM 6.00x6, 8.00x6, 8.50x6, 26”x6, 29”x6 main wheel and tires 5.4.6 or 6.3.7...

  • Page 36: Purchase Parts Source Lists

    3. PURCHASE PARTS SOURCE LISTS Consumable or Frequently Replaced Items Description Part Number (Reference purpose) Source Brake Fluid MIL-H-5606G (Aeroshell #41) Cub Crafters or Aircraft Parts Store Air Filter PC54108-001 Cub Crafters 4. ENGINE SPECIFICATIONS AND DATA Engine Model Titan CC340 Number of Cylinders Bore &...

  • Page 37: Weight And Balance Data

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5. WEIGHT AND BALANCE DATA Refer to the Pilot’s Operating Handbook and Airplane Flight Manual, SSC10000AFM, Section 6 for the Weight and Balance Data. 6. TIRE INFLATION Refer to section 6.2.3 of this manual for the tire inflation data.

  • Page 38: Use Of Torque Wrenches And Adapters

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Nuts shall not be loosened to obtain the required alignment. The maximum torque shall not be exceeded. Threaded fasteners which have been torqued above the maximum value specified shall not be backed off and re-torqued but shall be removed, rejected and rendered unserviceable.

  • Page 39: Torquing Patterns

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Dimensions must be measured in the same units (i.e. both in inches, both in feet, etc.) for each calculation. Different units must not be mixed. Torquing Patterns Figure 5.2.3: Torque Pattern Whenever applicable, the following pattern must be followed when torquing fasteners:...

  • Page 40: General Torque Values

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL General Torque Values BOLTS - STEEL TENSION BOLTS - STEEL TENSION BOLTS - ALUMINUM AN3 THRU AN 20 MS20004 THRU MS20024 AN3DD THRU AN20DD AN42 THRU AN49 NAS 144 THRU NAS158 AN173DD THRU AN186DD...

  • Page 41: General Safety Information

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL SAFETY INFORMATION There are many hazards inherently present when performing any maintenance task on this aircraft. To minimize the risk to both yourself and others, begin by thinking through each task that is to be performed before starting any work. Using common sense, think of ways to avoid these hazards.

  • Page 42: Flight Safety Reporting Instructions

    The information may also be sent by e-mail to: support@cubcrafters.com or by telephone to 509 248-9491 Toll Free: 1-877-484-7865 (Note that Cub Crafters is on US Pacific Time and office hours are Monday-Friday from 8:00 am to 5:00 pm) Manual number SSC10020AMM Date: 12/18/2013 Page: 13...
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  • Page 44 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL PERIODIC AND CONDITION INSPECTION REQUIREMENTS TABLE OF CONTENTS GENERAL ........................... 2 VISUAL INSPECTION ....................2 OPERATIONAL INSPECTION ................. 3 FUNCTIONAL INSPECTION ..................3 CONDITION INSPECTION TASKS..................5 PERIODIC INSPECTION TASKS ..................5 Manual number SSC10020AMM...

  • Page 45: General

    This guide will not make reference to revision levels of vendor publications. This guide will be applicable to the aircraft in the configuration it left Cub Crafters when it was first delivered and it may not cover modifications made to the aircraft subsequently.

  • Page 46: Operational Inspection

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL (D) Fuel and Hydraulic Oil Lines and Hoses Cracks, dents, kinks, loss of flexibility, deterioration, obstruction, chaffing, improper bend radius, cleanliness, security, and any other apparent damage. (E) Electrical Wiring Cleanliness, loose, corroded, or broken terminals, chaffed, broken, or worn insulation;...
  • Page 47 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Manual number SSC10020AMM Page: 4 Date: 12/18/2013...

  • Page 48: Condition Inspection Tasks

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL LEGEND: LOWER ENGINE COWLING INSPECTION COVER (1) INSPECTION COVER WING TRIM, FRONT (2) UPPER ENGINE COWLING WING TRIM STRIP (2) COWL FLAP (2) WING TRIM, AFT (2) INSPECTION COVER, ROUND (5 INCH) BELLY PANEL INSPECTION COVER (2) PULLEY COVER/XPDR ANT.MOUNT...
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  • Page 50 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4 LINE MAINTENANCE, REPAIRS, AND ALTERATIONS OF PRIMARY STRUCTURES 5.4.1 ..........................GENERAL 5.4.2 .......................... FUSELAGE 5.4.3 ..........................WINGS 5.4.4 ........................EMPENNAGE 5.4.5 ......................FLIGHT CONTROLS 5.4.6 ........................LANDING GEAR 5.4.7 ..................WHEEL & BRAKE ASSEMBLIES 5.4.8 ........................
  • Page 51 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SSC10020AMM Page: ii Date: 12/18/2013...
  • Page 52 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.1 GENERAL No major repair or alterations, as outlined in ASTM F2483, FAR 43, or in this manual are authorized at this time. To obtain engineering approvals for any major repairs or alterations, please contact Cub Crafters at: Cub Crafters, Inc.
  • Page 53 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK 5.4.1 Manual number SSC10020AMM Page: 2 Date: 12/18/2013...
  • Page 54 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.2 FUSELAGE TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.2 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 55 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The structure of the fuselage consists of a truss made of high-strength steel tubing. The members are joined together using inert gas fusion welding. The steel structure is powder coated to protect it from corrosion.
  • Page 56 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.3 WINGS TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.3 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 57 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The wing is covered with fabric, has two extruded aluminum spars, pressed aluminum ribs, and aluminum leading and trailing edge skins. Rigidity is provided by drag wires and drag braces. The left or right wing panels may house optional landing lights. A stall warning vane is installed on the leading edge of the left wing.
  • Page 58 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.4 EMPENNAGE TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.4 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 59 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The stabilizers, elevators, and rudder are constructed of tubular steel with steel channel ribs. Stainless steel tie rods and fittings brace the horizontal stabilizers to the vertical stabilizer and fuselage. The aircraft is trimmed in flight by changing the stabilizer’s angle of incidence. The pitch trim is controlled by an electric servo, which moves the leading edge of the horizontal stabilizer up and down.
  • Page 60 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.5 FLIGHT CONTROLS TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.5 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 61 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The aircraft has conventional Friese-type ailerons that are operated with a stick and actuated with cables. The surfaces have an aluminum structure and are covered with aluminum sheet. The flaps are operated mechanically by moving a lever located in the upper, left-hand side of the cockpit ahead of the pilot.
  • Page 62 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.6 LANDING GEAR TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.6 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 63 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The conventional landing gear is fixed (i.e. not retractable) and has a tailwheel. The main landing gear has bungee type shock absorbers or the optional Alpha Omega Suspension System. The landing gear legs are made from welded high strength steel tubing. Both main wheels are fitted with hydraulically operated disc brakes, actuated by pressing toe brakes at each crew position.
  • Page 64 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.7 WHEEL AND BRAKE ASSEMBLIES TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.7 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 65 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The main wheels are of aluminum construction and are designed to be used with tires and tubes. The approved tire sizes are 6.00 x 6, 8.00 x 6, 8.50 x 6, 26” Airstreak, and 29” Airstreak.
  • Page 66 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.8 ENGINE MOUNT TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.8 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 67 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The structure of the mount is made of high-strength steel and the engine is attached to the mount through rubber mounts that help reduce vibration. MAINTENANCE No major repair or alterations, as outlined in ASTM F2483, FAR 43, or in this manual are authorized at this time.
  • Page 68 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.9. ENGINE TABLE OF CONTENTS GENERAL ........................... 2 ENGINE MAINTENANCE ....................2 5.4.9 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 69 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The aircraft is powered by an AEC Titan 340CC engine. This is an air-cooled, four cylinder powerplant that is capable of delivering up to 180 hp at 2700 RPM for less than 5 minutes, and a constant 80 hp at given altitude and RPM settings.
  • Page 70 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.10. FUEL SYSTEMS TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................3 5.4.10 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 71 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The fuel system has a sump and drain located in the bottom right side of the fuselage aft of the door opening. Some aircraft have an additional sump and drain located on the bottom left side of the aircraft just aft of the firewall.
  • Page 72 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 1. STANDARD FUEL TANKS The aircraft is equipped with two tanks located on the inboard end of the wings. Each tank has a total capacity of 12.5 gallons for a total of 25 gallons. The total usable fuel is 24 gallons.
  • Page 73 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 2. EXTENDED RANGE FUEL TANKS - OPTIONAL The aircraft can be equipped with two interconnected tanks on the inboard end of each wing. Between the two tanks, they have a capacity of 22 gallons for a total of 44 gallons.
  • Page 74 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.11. PROPELLER TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.11 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 75 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The standard aircraft comes with a Catto Propellers 80” Diameter, 50” Pitch, Nickel Leading Edge (NLE), Wood/Fiberglass/Carbon Composite Propeller. MAINTENANCE Refer to Section 6.3.16 or to the manufacturer’s instructions for the maintenance of all propellers.
  • Page 76 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.12. UTILITY SYSTEMS TABLE OF CONTENTS GENERAL ........................... 2 MAINTENANCE ........................2 5.4.12 Manual number SSC10020AMM Date: 12/18/2013 Page: 1...
  • Page 77 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL GENERAL The aircraft is equipped with a cabin heat system. Hot air for heating the cabin is supplied by a heat exchanger located around the engine exhaust. There is a small ram air scoop located below the right cowling inlet that provides air for the cabin heat system.
  • Page 78 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5.4.13 INSTRUMENTS AND AVIONICS SYSTEMS TABLE OF CONTENTS 1  GENERAL ..........................2  2  INSTRUMENTS ........................5  2.1  Electronics International CGR-30P Engine Monitor ............5  3  COM SYSTEM ........................6  3.1  GTR 200 COM ........................ 6 ...

  • Page 79: General

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 1 GENERAL The aircraft is equipped with an instrument panel containing all flight, navigation, and engine instruments that are required for VFR operations. Table 5.4.6 summarizes the equipment installed on the aircraft. Figure 5.4.13.1: Standard VFR Instrument Panel Figure 5.4.13.2: MyPanel Instrument Panel...
  • Page 80 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL Figure 5.4.13.3: World VFR Instrument Panel Figure 5.4.13.4: Executive Glass Instrument Panel Figure 5.4.13.5: Executive Glass Touch Instrument Panel 5.4.13 Manual number SSC10020AMM Date: 08/07/2014 Page: 3...
  • Page 81 CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL INSTRUMENTS/GAUGES AVIONICS SYSTEM Standard Instrument Panel Tachometer Garmin GTR200 COM Altimeter SMARTmonitor Air Speed Indicator CHT Monitor Oil Pressure / Temperature Gauge Inclinometer (skid/slip indicator) MyPanel Instrument Panel Airspeed Indicator 2 ¼” Round Trig COM Radio Digital Tachometer 2 ¼”...

  • Page 82: Instruments

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 2 INSTRUMENTS 2.1 Electronics International CGR-30P Engine Monitor The CGR-30P displays and monitors engine parameters on a digital display and can automatically alert the pilot to out of range parameters. Parameters include:  RPM ...

  • Page 83: Com System

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 3 COM SYSTEM No major repair or alterations, as outlined in ASTM F2483, FAR 43, or in this manual are authorized at this time. To obtain engineering approvals for any major repairs or alterations, please contact Cub Crafters at: Cub Crafters, Inc.

  • Page 84: Pm3000 Intercom

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 3.3 PM3000 Intercom The PM3000 is a two-place panel mounted intercom designed to allow the pilot and co- pilot/passenger voice activated communication and to listen to hi-fi stereo music. 3.4 PM3000 Remote Stereo Intercom The PM3000 Remote Stereo Intercom is a remotely installed PM3000 with the controls conveniently located on the left wing root panel.

  • Page 85: Navigation System

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 4 NAVIGATION SYSTEM No major repair or alterations, as outlined in ASTM F2483, FAR 43, or in this manual are authorized at this time. To obtain engineering approvals for any major repairs or alterations, please contact Cub Crafters at: Cub Crafters, Inc.

  • Page 86: Garmin Gtx 330 Transponder

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 4.3 Garmin GTX 330 Transponder The GTX 330 is a solid-state Mode S digital transponder. It is TSO certified, uses a DSTN Liquid Crystal Display and a numeric keypad with a dedicated VFR code button.

  • Page 87: Dynon Flightdek D180

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 4.6 Dynon FlightDEK D180 The FlightDEK-D180 combines all EFIS and Engine Monitoring functions into a single, powerful instrument. The primary functions of EFIS include attitude, airspeed, altitude, vertical speed, gyro-stabilized magnetic compass, slip/skid ball, turn rate, clock, timers and g-meter.

  • Page 88: Antennas

    CUB CRAFTERS, INC. CC11-160 MAINTENANCE MANUAL 5 ANTENNAS No major repair or alterations, as outlined in ASTM F2483, FAR 43, or in this manual are authorized at this time. To obtain engineering approvals for any major repairs or alterations, please contact Cub Crafters at: Cub Crafters, Inc.
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