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Cub Crafters CC11-100 Maintenance Manual

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CC11-100
AIRCRAFT
MAINTENANCE MANUAL
Serial Number: CC11-XXXXX
Registration Number: NXXXXX
CUB CRAFTERS, INC.
1918 SOUTH 16TH AVENUE,
YAKIMA, WA 98903
U.S.A.
509-248-9491
877-484-7865
www.cubcrafters.com
support@cubcrafters.com

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Summary of Contents for Cub Crafters CC11-100

  • Page 1 CC11-100 AIRCRAFT MAINTENANCE MANUAL Serial Number: CC11-XXXXX Registration Number: NXXXXX CUB CRAFTERS, INC. 1918 SOUTH 16TH AVENUE, YAKIMA, WA 98903 U.S.A. 509-248-9491 877-484-7865 www.cubcrafters.com support@cubcrafters.com...
  • Page 2 INTENTIONALLY LEFT BLANK...
  • Page 3 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Record of Revisions Rev. Change Date Prepared By Approved By NC Initial Issue 07/06/2006 Reformatted to meet ASTM F2483-05. 08/09/2006 Revised Section 6.1 to clarify 01/29/2008 maintenance authorization. Entire Manual Revised 04/27/2009 Revised 6.A. Revised Chapter 11.
  • Page 4 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL List of Effective Pages Prepared Approved Pages Change Date Initial Issue 07/06/2006 08/09/2006 Reformatted to meet ASTM F 2483-05. Added Maintenance Table and 01/29/2008 clarification Entire Manual Revised 04/27/2009 6.A.A3 Added Exhaust Bolt Check to Engine Group.
  • Page 5 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Prepared Approved Pages Change Date Pg 3 Added note to Figure 5.2.1. 10/01/2010 Pg 4 Added Amphib Gross Weight. Added Wheel Base with 3X3 Gear. 5.3 Pg 3 & 5 Corrected typo to 6.A.
  • Page 6 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Prepared Approved Pages Change Date 5.2 Pg. 6 Revised “Adjustability” to “Adjustable.” 05/08/2023 MH/MRG Pg. 12 Added Catto propeller torque to table. Pg. 15 Updated Section 10. 5.4.11 Pg. 2 Revised “Adjustability” to “Adjustable.”...
  • Page 7 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL TABLE OF CONTENTS SCOPE 5.4.12 UTILITY SYSTEMS REFERENCE DOCUMENTS 5.4.13 AVIONICS AND TERMINOLOGY INSTRUMENT SYSTEMS SIGNIFICANCE & USE 5.4.14 ELECTRICAL SYSTEMS AIRCRAFT MAINTENANCE MANUAL 5.4.15 SEATS FORMAT & GUIDANCE FOR THE STRUCTURAL REPAIRS USE OF THIS MANUAL 5.5.1...
  • Page 8 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 6.3.23 WEIGHING 8.3.1 ENGINE 6.3.24 PARKING AND MOORING 8.3.2 PROPELLER REPAIR OF STRUCTURE & 8.3.3 CARBURETOR COMPONENTS 8.3.4 CARBURETOR AIR BOX 6.4.1 GENERAL 8.3.5 STARTERS, GENERATORS, 6.4.2 PATCHING OF HOLES IN AND ALTERNATORS FABRIC, METAL, OR 8.3.6...

  • Page 9: Table Of Contents

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 5.2 GENERAL: SPECIFICATIONS AND DATA TABLE OF CONTENTS 1.  GENERAL ..........................2  (1)  MAIN DIMENSIONS ....................3  (2)  WINGS ........................4  (3)  AILERONS ........................4  (4)  FLAPS ......................... 4  (5)  HORIZONTAL STABILIZER ..................4 ...

  • Page 10: General

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 1. GENERAL The location of any point on the aircraft is identified in a three axis grid as follows (Reference Figure 5.2.1):  FS - Fuselage Station is a horizontal reference designation starting in front of the nose of the airplane at a point 60 inches ahead of the wing leading edge.
  • Page 11 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Manual number SC10000AMM Date: 05/08/2023 Page: 3...

  • Page 12: Main Dimensions

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL MAIN DIMENSIONS Span ......................411 in. Length (level flight attitude) ................273 in. Length (three point attitude) ................. 290 in. Height ....................114 in. Max Height (tail wheel on ground, propeller blade vertical at top)* ..... 84.5 in.

  • Page 13: Control Surface Travels And Cable Tension Settings

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (8) CONTROL SURFACE TRAVELS AND CABLE TENSION SETTINGS (a) Aileron Aileron Up ....................18° ± 2° Aileron Down ..................... 18° ± 2° Aileron Cable Tension ................40 ± 5 lbs. (b) Flaps First Notch ....................15° ± 3°...

  • Page 14: Equipment List

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 2. EQUIPMENT LIST This section provides a list of components and equipment that the operator is likely to change on the aircraft. Description Ref. In AMM 6.00x6, 8.00x6, 8.50x6, 26”x6, 29”x6 main wheel and tires 5.4.6 or...

  • Page 15: Purchase Parts Source Lists

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 3. PURCHASE PARTS SOURCE LISTS Consumable or Frequently Replaced Items Description Part Number (Reference purpose) Source Engine Oil Filter (if equipped) K&N HP1008 Cub Crafters or Local Auto Parts Store Brake Fluid MIL-H-5606G (Aeroshell #41)

  • Page 16: Engine Specifications And Data

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 4. ENGINE SPECIFICATIONS AND DATA Engine Model O-200-A Number of Cylinders Bore & Stroke 4.062 in x 3.875 in Compression Ratio 7.0:1 Piston Displacement 201 in Rated Power at Sea Level 100 HP @ 2750 RPM Maximum Pressure at Rated RPM 29.3 in.

  • Page 17: Weight And Balance Data

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 5. WEIGHT AND BALANCE DATA Refer to CC11 Pilot’s Operating Handbook and Airplane Flight Manual, SC10000AFM, Section 6 for the Weight and Balance Data. 6. TIRE INFLATION Refer to section 6.2.3 of this manual for the tire inflation data.
  • Page 18 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL When nuts are to be secured to fasteners by means of cotter pins or lock wire, the low side of the specified torque range shall be approached for tightening. If necessary, tightening shall be continued until the next slot aligns with the hole.

  • Page 19: Use Of Torque Wrenches And Adaptors

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Use of Torque Wrenches and Adaptors All final torquing shall be carried out with certified torque wrenches or torque screwdrivers. When adaptors or extensions are used on manually operated torque wrenches, they shall be aligned as shown in Figure 5.2.2 and the dial reading required shall be calculated from the...

  • Page 20: Torquing Patterns

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Torquing Patterns Whenever applicable, the following pattern must be followed when torquing fasteners: Figure 5.2.3: Torque Pattern Specific Torque Requirements Minimum Dry Maximum Dry Chapter/Section Item Torque Torque Reference Inch Pounds Inch Pounds Sensenich Wood Propeller 6.3.16...

  • Page 21: General Torque Values

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL General Torque Values BOLTS - STEEL TENSION BOLTS - STEEL TENSION BOLTS - ALUMINUM AN3 THRU AN 20 MS20004 THRU MS20024 AN3DD THRU AN20DD AN42 THRU AN49 NAS 144 THRU NAS158 AN173DD THRU AN186DD...

  • Page 22: General Safety Information

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL GENERAL SAFETY INFORMATION There are many hazards inherently present when performing any maintenance task on this aircraft. To minimize the risk to both yourself and others, begin by thinking through each task that is to be performed before starting any work. Using common sense, think of ways to avoid these hazards.

  • Page 23: Flight Safety Reporting Instructions

    The information may also be sent by email to: support@cubcrafters.com or by telephone to 509-248-9491 Toll Free: 1-877-484-7865 (Note that Cub Crafters is on US Pacific Time and office hours are Monday-Friday from 8:00 am to 5:00 pm) Manual number SC10000AMM Date: 05/08/2023 Page: 15...
  • Page 24 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK Manual number SC10000AMM Page: 16 Date: 05/08/2023...
  • Page 25 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 5.4.11. PROPELLER TABLE OF CONTENTS GENERAL ..........................2 MAINTENANCE ........................2 5.4.11 Manual number SC10000AMM Date: 05/08/2023 Page: 1...
  • Page 26 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL GENERAL The standard aircraft comes with a Sensenich Wood Propeller Company model W72GK-44 72- inch diameter, 54-44-inch pitch Wood Propeller. Other propeller options are:  McCauley 71-41 Metal Propeller  McCauley 75-38 Metal Propeller ...
  • Page 27 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 6.3.5 EMPENNAGE TABLE OF CONTENTS 1.  INSPECTION ......................... 2  (1)  FUSELAGE ........................2  (2)  TAIL SURFACES ......................2  2.  RUDDER ..........................3  (1)  REMOVAL ........................3  (2)  INSTALLATION ......................4  3.  HORIZONTAL STABILIZERS AND ELEVATORS ..............5 ...

  • Page 28: Inspection

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL INSPECTION (1) FUSELAGE (a) Visually inspect the fuselage longeron tubing and stringers for damage and corrosion. (b) Inspect all pulleys, guides, and fairleads for damage, cracks, or misalignment. (c) Check that the pulleys turn freely.

  • Page 29: Rudder

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL RUDDER 1 - Springs 2 - Cables 3 - Wiring 4 - Hinge pins Figure 6.3.5.1 Rudder Installation (1) REMOVAL Refer to Figure 6.3.5.1 (a) Unhook the tail wheel steering springs (1) from the rudder arm.

  • Page 30: Installation

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (2) INSTALLATION Figure 6.3.5.2 Installation of Clevis Pins at Rudder Hinges (a) Position the rudder hinges inline with the hinges on the fin and fasten with two clevis pins, tail wire bracket, washers, and cotter pin (see Figure 6.3.5.2) (b) Reconnect the electrical wiring to the lights in the light (3, Figure 6.3.5.1).

  • Page 31: Horizontal Stabilizers And Elevators

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 3. HORIZONTAL STABILIZERS AND ELEVATORS (1) ELEVATOR REMOVAL 1 – Clevis Bolts 2 – Washers 3 – Castle Nuts 4 – Cotter Pins 5 – Bolt 6 – Washers 7 – Lock Nut 8 – Elevator Assembly – Left (Horn) 9 –...

  • Page 32: Horizontal Stabilizers Removal

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Refer to Figure 6.3.5.4 (a) Remove left hand and right hand tail inspection covers. (b) Remove the cotter pin (4), nut (3), and washer (2) on the top side of the elevator horns (8 & 9).

  • Page 33: Right Horizonal Stabilizer Installation

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (3) RIGHT HORIZONTAL STABILIZER INSTALLATION 1 - Long Bolt 4 - Thick Washer 7 - Rear Stabilizer Tube 2 - Bolt 5 - Nut 3 - Thin Washer 6 - Front Stabilizer Tube Figure 6.3.5.6 Horizontal Stabilizer Installation 6.3.5...
  • Page 34 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Refer to Figure 6.3.5.6 (a) Identify the right stabilizer (note that the fabric seam should be on the bottom of the surface). Lay the stabilizer on a suitable work surface and apply a thin coat of grease (MIL-G-81322E) to the inside ends of the front and rear tubes.

  • Page 35: Left Horizontal Stabilizer Installation

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (4) LEFT HORIZONTAL STABILIZER INSTALLATION (a) Apply grease (MIL-G-81322E to the inside of the front and rear tubes of the right stabilizer and install it onto the ends of the tubes that protrude from the side of the fuselage.

  • Page 36: Installing Tail Brace Wires

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (5) INSTALLING TAIL BRACE WIRES 1 – Clevis Pin 2 – Washer 3 – Tail Fin 4 – Rudder 5 – Tail Wire Bracket 6 – Washer 7 – Cotter Pin 11 – Clevis Pin 12 –...

  • Page 37: Rigging The Tail Brace Wires

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Refer to Figure 6.3.5.7 (a) Set the tail of the aircraft on a sawhorse or a bench. (b) Remove the inspection cover located on the left side of fuselage beneath the horizontal stabilizer. (c) Position the long tail wires with the tail wire bracket (5) and insert a clevis pin (1) with washer (2) through the fin (3) and rudder (4).

  • Page 38: Elevator Installation

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (7) ELEVATOR INSTALLATION (a) Identify which are the left and right elevators. The sewn seams are on the bottom trailing edge of each. Figure 6.3.5.8 Clevis Pin Installation on Elevator (b) Install each elevator onto the matching hinges on the stabilizers using clevis pins, tail wire brackets, with a washer at each end of every pin, and then secure each with a cotter pin.
  • Page 39 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 1 – Clevis Bolts 2 – Washers 3 – Castle Nuts 4 – Cotter Pins 5 – Bolt 6 – Washers 7 – Lock Nut 8 – Elevator Assembly – Left (Horn) 9 – Elevator Assembly – Right (Horn) 10 –...

  • Page 40: Rigging The Tail Control Surfaces

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL RIGGING THE TAIL CONTROL SURFACES Rig tail control surfaces per Section 6.3.6. MAINTENANCE No major repair or alterations, as outlined in ASTM F2483, FAR 43, or in this manual are authorized at this time.
  • Page 41 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 6.3.6 FLIGHT CONTROLS TABLE OF CONTENTS 1.  GENERAL ..........................2  2.  TROUBLESHOOTING ......................2  3.  HORIZONTAL STABILIZER TRIM ..................3  (1)  RIGGING ........................3  4.  ELEVATORS ......................... 3  (1)  REMOVAL ........................4  (2)  INSTALLATION ......................4 ...

  • Page 42: General

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL GENERAL The control surfaces of the aircraft must be rigged within the prescribed limits in order to maintain adequate margins of safety. This section specifies the procedures that must be used to rig the flight control surfaces. The flight controls consist of horizontal stabilizer trim, elevators, rudder, flaps, and ailerons.

  • Page 43: Horizontal Stabilizer Trim

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL PROBLEM PROBABLE CAUSE REMEDY Flaps won’t stay in position at Flap handle lock has been Replace flap handle lock second or third notch bent Stall warning comes on well Stall warning vane not Calibrate stall warning vane...

  • Page 44: Elevators

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL ELEVATORS (1) REMOVAL See Section 6.3.5 for elevator removal. (2) INSTALLATION See Section 6.3.5 for elevator installation. (3) RIGGING (a) Use a straight edge long enough to rest on the forward and aft spars, approximately 4”...

  • Page 45: Rudder

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Figure 6.3.6.2 Elevator Rigging RUDDER (1) REMOVAL See Section 6.3.5 for rudder removal. (2) INSTALLATION See Section 6.3.5 for rudder installation. (3) RIGGING (a) Check that the rudder is centered when rudder pedals are in line with each other.

  • Page 46: Flaps

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL FLAPS (1) REMOVAL 1 – Flap Hinge 2 – Flap Cone Assembly 3 – Cotter Pin 4 – Castle Nut 5 – Washer 6 – Bolt 7 – Steel Bushing 8 - Bolt 9 - Washers Figure 6.3.6.3...

  • Page 47: Installation

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL A – Cotter Pin B – Castle Nut C – Washer D – Flap Hinge E – Washer F – Aileron Hinge G – Washer H – Bolt Figure 6.3.6.4 Flap Hinge (continued) Refer to Figures 6.3.6.3 and 6.3.6.4 (a) Remove the cotter pin (3) and nut (4) holding the bolt (6) on the flap cone (2) and flap hinge (1);...

  • Page 48: Rigging

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (a) Ensure the flap rod connection eye is installed on the flap. (b) Using two people, slide flap inboard and onto the flap cone attach bolt. Install outboard attachment hardware. Refer to Figure 6.3.6.3, Figure 6.3.6.4, and Figure 6.3.6.5.
  • Page 49 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (b) Flaps are to be adjusted by changing the length of the push-pull rod between the flap and flap handle bell crank. Adjust the flap such that the lower surface is 50.0° ± 3° relative to the horizontal reference line of the aircraft.

  • Page 50: Flap Handle Lock Replacement

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL FLAP HANDLE LOCK REPLACEMENT (1) REMOVE RETAINING HARDWARE (2) INSTALL NEW FLAP HANDLE LOCK (3) CHECK FLAP MOVEMENT (a) Ensure all flap positions are obtainable and there is no restriction to free movement in the flap handle system.

  • Page 51: Ailerons

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL AILERONS (1) REMOVAL Figure 6.3.6.9 Aileron Installation Refer to Figure 6.3.6.9 (a) Disconnect both aileron control cables from the upper and lower aileron horns. (b) Remove the bolts while firmly holding the aileron. (c) Carefully remove the aileron from the wing panel.
  • Page 52 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 1 - Aileron Control Cable 2 – Hinge 3 – Turnbuckle Barrel 4 - Wire-Lock Clip 5 - Turnbuckle Fork 6 - Castle Nut 7 - Cotter Pin 8 - Thin Washer 9 – Hinge Arm 10 –...

  • Page 53: Rigging

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (3) RIGGING (a) Secure the flap handle so that it is pressed forward against the stop (see Figure 6.3.6.12). Ensure that the turtle deck is installed, as the turtle deck can affect the allowable retraction of the flap.

  • Page 54: Maintenance

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (c) Adjust the aileron such that the trailing edge of the aileron is in-line with the trailing edge of the flap (see Figure 6.3.6.13).  To raise the trailing edge of an aileron, tighten the turnbuckle at the upper aileron horn and simultaneously loosen the turnbuckle at the lower horn.
  • Page 55 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 6.3.14 ENGINE COWL TABLE OF CONTENTS GENERAL ..........................2 1.1. ENGINE COWL ......................2 REMOVAL ........................2 INSPECTION ........................ 3 INSTALLATION ......................3 6.3.14 Manual number SC10000AMM Date: 05/08/2023 Page: 1...
  • Page 56 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 1 GENERAL The engine cowl is made in two pieces and can be removed without the propeller having to come off. The upper and lower portions are made of composites using fire-resistant resins. 1.1.
  • Page 57 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (2) INSPECTION (a) Inspect the cowl for loose rivets, wear points and cracks. (3) INSTALLATION Figure 6.3.14.2 Engine Cowl Installation (a) Carefully position the lower cowl in place; secure the cowl to the fuselage with screws.
  • Page 58 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK 6.3.14 Manual number SC10000AMM Page: 4 Date: 05/08/2023...
  • Page 59 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL 6.3.19 ELECTRICAL TABLE OF CONTENTS 1  GENERAL ..........................2   2  LANDING AND TAXI LIGHTS ....................3   3  INCANDESCENT LIGHTING SYSTEM ................. 3   4  LIGHTWEIGHT LED NAVIGATION LIGHTS AND ANTI-COLLISION ........4  ...

  • Page 60: General

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL GENERAL This chapter contains information for troubleshooting, removal, installation and adjustments of the interior and exterior lighting systems used on the airplane. Exterior lighting is optional. Options are incandescent navigation lights, incandescent navigation lights with anti-collision lights, or lightweight LED Navigation with anti-collision lights.

  • Page 61: Landing And Taxi Lights

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL LANDING AND TAXI LIGHTS The landing/taxi light consists of one PAR 36 type lamp mounted in the left wing leading edge. The light is covered with a Plexiglas lens the same shape of the leading edge. A breaker switch on the instrument panel turns on the light.

  • Page 62: Lightweight Led Navigation Lights And Anti-Collision

    CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL (2) REMOVAL (a) Wing tip - Remove the light shield lens and unscrew the bulb. Be careful not to drop the glass lens or the gasket. (b) Tail - Remove the lens retainer and lens and unscrew the bulb. Be careful not to drop the glass lens or the gasket.
  • Page 63 - Aircraft Log Book - Registration Certificate - Weight and Balance Record - Aircraft Equipment List - FAA Airworthiness Directives - Cub Crafters’ Service Documents 2 Visual Inspection of Aircraft 3 Check Oil Quantity (6 Quarts) 4 Operational Check POH/AFM 5 Perform walk-around to detect fluid leaks.
  • Page 64 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Engine Group Ref. Initials Special 4 Oil Screen 6.3.10 25 hours - Visual inspection for foreign particles. 5 Oil Temperature Sender Unit: - Check for leaks and security. 6 Oil Lines and Fittings: - Check for leaks, security, chafing, dents, and cracks.
  • Page 65 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Engine Group Ref. Initials Special 17 Induction Air Filter: - Remove, inspect, and clean. hours, or - Replace at 500 hours, or when filter is more than 50% covered by foreign material. covered 18 Carburetor: - Drain and clean inlet line fuel strainer.
  • Page 66 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Engine Group Ref. Initials Special 34 Starter: - Visual inspection for condition and security. 35 Engine Controls: - Check travel from stop to stop and lubricate. 36 Engine Cowl: - Install, ensuring good clearance.
  • Page 67 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Cabin Group Ref. Initials Special 4 Upholstery: - Visual inspection for tears and fraying. 5 Seat Belts, Inertia Reel, and Harnesses: - Visual inspection. 6 Seats: - Pilot (Front): Visual inspection and verify T- Handle security.
  • Page 68 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Cabin Group Ref. Initials Special 16 Carburetor Heat Control: - Verify freedom of movement and ensure full travel. 17 Cabin Heater: - Verify freedom of movement and ensure full travel. 18 Placards and Instrument Markings: - Visual inspection for conformity, security, and condition.
  • Page 69 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Fuselage and Empennage Group Ref. Initials Special 3 Fuselage Frame Tubing, Longerons, and Stringers: - Visual inspection for damage and corrosion. - When opening a bay or access cover for other work, inspect all fuselage tubes for damage or corrosion.
  • Page 70 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Interval Wing Group Ref. Initials Special 5 Lift and Jury Struts: - Visual inspection for security. 6 Lift Strut Forks: - Visual inspection for damage and security. 7 Aileron and Flap Cables, Turnbuckles, Guides,...
  • Page 71 / functional check: - After completing, perform a walk around to detect fluid leaks or other discrepancies. 6 Verify all Cub Crafters’ Service Letters, Bulletins, and Instructions are complied with. 7 Verify the aircraft's documentation is in order: - Airworthiness Certificate...
  • Page 72 CUB CRAFTERS, INC. CC11-100 MAINTENANCE MANUAL Operational/Functional Inspection Report Initials Notes 1 Flight Controls: - Check controls operate in the correct direction - Ensure movement through full range of travel without binding and there is no excessive friction. 2 Flaps: - Lower flaps to the first, second and third notches - Ensure the notches hold, both upward and downward.

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