Page 1 RICOH Ri 1000 Parts Replacement...
Page 2 Ri 1000 Parts Replacement Indicators and confirmations In the Parts Consumables tab, a part will turn yellow when the it almost time to replace the part The part will turn red when it is time to replace the part...
Page 3 Ri 1000 Parts Replacement Indicators and confirmations After the desired part had been replaced you will select to replace the part that was replaced in the Parts Consumables tab Select Replace...
Page 4 Ri 1000 Parts Replacement Indicators and confirmations The screen will ask you to press OK/YES confirm the have been replaced. Once the replacement has been confirmed, the details of replacement will be logged in the Replace List...
Page 5 Ri 1000 Parts Replacement Indicators and confirmations As parts get replaced, more entries will appear...
Page 6 RICOH Ri 1000 Clean X Encoder Strip...
Page 7 X Encoder Strip. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 8 Ri 1000 Clean X Encoder Strip WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 9: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 10: Safety Symbols For This Machine
Ri 1000 Clean X Encoder Strip Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 11 Ri 1000 Clean X Encoder Strip Go to the Nozzle Maintenance Tab Select MANUAL HEAD CLEAN...
Page 12 Ri 1000 Clean X Encoder Strip Select YES...
Page 13 Ri 1000 Clean X Encoder Strip Turn off the printer and flip the power switch to the off position open the lid of the printer...
Page 14 Ri 1000 Clean X Encoder Strip Push the carriage away from the maintenance unit Saturate a lint free with cleaning fluid and wipe the encoder strip in one direction With a dry lint free wipe, wipe the encoder strip in one direction to dry...
Page 15 Ri 1000 Clean X Encoder Strip Flip the power switch to the on position and turn on the printer 10. Close the lid of the printer...
Page 16 Ri 1000 Clean X Encoder Strip Caution: • Verify that the part was installed correctly: • CR encoder does not appear (can appear if cleaning liquid is on the strip make sure to completely dry.
Page 17 RICOH Ri 1000 Clean Y Encoder Disk...
Page 18 Y Encoder Disk. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 19 Ri 1000 Clean Y Encoder Disk WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 20 Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 21 Ri 1000 Clean Y Encoder Disk Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 22 Ri 1000 Clean Y Encoder Disk Turn off the printer and flip the power switch to the off position Remove the power cord Open the lid of the printer...
Page 23 Ri 1000 Clean Y Encoder Disk With a #1 screwdriver, unscrew the (3) screws on the back of the printer securing the top cover With a #1 screwdriver, unscrew the (2) screws in the front of the printer securing the top cover...
Page 24 Ri 1000 Clean Y Encoder Disk With 1-2 people, lift the top cover off the printer and set to the side With a #1 screwdriver unscrew the (5) screws holding the left side panel in place...
Page 25 Ri 1000 Clean Y Encoder Disk Remove the left side panel by sliding it from the font side toward the back...
Page 26 Ri 1000 Clean Y Encoder Disk With a #1 screwdriver unscrew the (6) screws holding the back panel in place 10. Slide the back panel out right and the diagonally out...
Page 27 Ri 1000 Clean Y Encoder Disk 11. Locate the Y gear cover 12. With a #1 screwdriver remove the (4) screws holding the Y gear cover in place...
Page 28 Ri 1000 Clean Y Encoder Disk 13. Remove the Y- Gear Cover...
Page 29 Ri 1000 Clean Y Encoder Disk 14. Saturate a lint free with cleaning fluid and wipe the encoder disk in one direction; move the table by hand to rotate the encoder disk as you clean 15. With a dry lint free wipe, dry the encoder disk in one direction; move the table by hand to rotate the encoder disk as you clean 16.
Page 30 Ri 1000 Clean Y Encoder Disk 17. Slide the back panel and then diagonally in 18. With a #1 screwdriver, screw in the (6) screws holding the back panel in place...
Page 31 Ri 1000 Clean Y Encoder Disk 19. Attach the left side panel by sliding it from the backside, aligning the power input with the corresponding frame hole...
Page 32 Ri 1000 Clean Y Encoder Disk 20. Slide the panel into place...
Page 33 Ri 1000 Clean Y Encoder Disk 21. With a #1 screwdriver screw in the (5) screws holding the left side panel in place 22. With 1-2 people, lift the top cover onto the printer...
Page 34 Ri 1000 Clean Y Encoder Disk 23. With a #1 screwdriver, crew in the (2) screws in the front of the printer securing the top cover 24. With a #1 screwdriver, screw in the (3) screws on the back of the printer securing...
Page 35 Ri 1000 Clean Y Encoder Disk 25. Plug in the power cord 26. Flip the power switch to the on position and turn on the printer 27. Close the lid of the printer...
Page 36 Ri 1000 Clean Y Encoder Disk Caution: • Verify that the part was installed correctly: • PF motor error does not appear – (can appear if cleaning liquid is still on the encoder. Make sure it is dry)
Page 37 RICOH Ri 1000 Left Ink Sump Replacement...
Page 38 Left Ink Sump replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 39 Ri 1000 Replace Left Ink Sump WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 40: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 41: Safety Symbols For This Machine
Ri 1000 Replace Left Ink Sump Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 42 Ri 1000 Replace Left Ink Sump Turn off the printer and flip the power switch to the off position open the lid of the printer...
Page 43 Ri 1000 Replace Left Ink Sump Remove the (1) screw (M3x6) on the bottom left with a #1 Screw Driver Lift the Ink Sump slightly and slide the waste container left...
Page 44 Ri 1000 Replace Left Ink Sump Pull the waste container up to remove Do not touch the encoder strip...
Page 45 Ri 1000 Replace Left Ink Sump Place the new ink sump in and align the pins to the holes on the right side Do not touch the encoder strip Ensure that the guide claw is lowered firmly in the slot...
Page 46 Ri 1000 Replace Left Ink Sump Slide the waste container to the right Install the (1) screw (M3x6) on the bottom left with a #1 Screw Driver 10. close the lid of the printer...
Page 47 Ri 1000 Replace Left Ink Sump 11. Flip the Power Switch into the on position and turn on the printer 12. Go to the parts consumables tab...
Page 48 Ri 1000 Replace Left Ink Sump 13. Select LEFT INK SUMP 14. Select Replace...
Page 49 Ri 1000 Replace Left Ink Sump Caution: • Verify that the part was installed correctly • Verify Ink did not spill on the X encoder strip • Verify the X encoder strip was not damaged during part replacement process.
Page 50 RICOH Ri 1000 Maintenance Unit Replacement...
Page 51 Maintenance Unit replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 52 Ri 1000 Replace Maintenance Unit WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 53: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 54: Safety Symbols For This Machine
Ri 1000 Replace Maintenance Unit Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught Caution, risk of electric shock...
Page 55: Component Connections
Ri 1000 Replace Maintenance Unit Component Connections Valve CN714 CN610 • CN714 ↔ CTL CN123 ↔ SCB J4 • Optical sensor that detects the Cam Shaft position • CN610 ↔ CTL 124 • Controls the motor that rotates the Cam Shaft •...
Page 56 Ri 1000 Replace Maintenance Unit Go to the Nozzle Maintenance Tab Select MANUAL HEAD CLEAN...
Page 57 Ri 1000 Replace Maintenance Unit Select YES Turn off the printer and flip the power switch to the off position...
Page 58 Ri 1000 Replace Maintenance Unit Open the lid of the printer Unscrew the (2) mounting screws (M3x6) with a #1 screwdriver...
Page 59 Ri 1000 Replace Maintenance Unit Pull the maintenance Station straight out the right side of the printer Disconnect the (2) cables and (1) tube according to steps 9-11 Step 10 Step 11 CN714 Step 12 CN610...
Page 60 Ri 1000 Replace Maintenance Unit Push the coupling to the right to release the tube lock and Pull out tube...
Page 61 Ri 1000 Replace Maintenance Unit 10. Pull cable directly out to the right 11. Pull the tabs on the left hand side back wiggle out the cable on the right side...
Page 62 Ri 1000 Replace Maintenance Unit 12. Connect the new maintenance unit’s cable connections and output tube in accordance with steps 13-15 Step 14 Step 16 CN714 Step 15 CN610 13. Push the tube in to secure...
Page 63 Ri 1000 Replace Maintenance Unit 14. Push the cable to the right to secure 15. Connect the cable...
Page 64 Ri 1000 Replace Maintenance Unit 16. Push the maintenance unit back into its designated position 17. Make sure to align the pins to their respective hole...
Page 65 Ri 1000 Replace Maintenance Unit...
Page 66 Ri 1000 Replace Maintenance Unit 18. Screw in the (2) mounting screws (M3x6) with a #1 screwdriver Check to make sure the maintenance station drain tube is not kinked when putting the maintenance station back in Verify the arrows are aligned on the Cam Shaft...
Page 67 Ri 1000 Replace Maintenance Unit 20. Flip the Power Switch into the on position and turn on the printer 21. Go to the parts consumables tab...
Page 68 Ri 1000 Replace Maintenance Unit 22. Select MAINTENANCE UNIT 23. Select Replace...
Page 69 Ri 1000 Replace Maintenance Unit Caution: • Verify that the part was installed correctly: • When powering up you should observe the cam rotating and the maintenance unit moving to home position • If the tube is kinked you will get Ink supply errors or Ink level feeler position error •...
Page 70 RICOH Ri 1000 Right Ink Sump Replacement...
Page 71 Right Ink Sump replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 72 Ri 1000 Replace Right Ink Sump WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 73: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 74: Safety Symbols For This Machine
Ri 1000 Replace Right Ink Sump Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 75 Ri 1000 Replace Right Ink Sump Go to the Nozzle Maintenance Tab Select MANUAL HEAD CLEAN...
Page 76 Ri 1000 Replace Right Ink Sump Select YES...
Page 77 Ri 1000 Replace Right Ink Sump Turn off the printer and flip the power switch to the off position open the lid of the printer...
Page 78 Ri 1000 Replace Right Ink Sump Unscrew the (2) mounting screws with a #1 screwdriver Pull the maintenance unit straight out the right side of the printer Maintenance station can be set to the side printer Do not disconnect any tubes or cables...
Page 79 Ri 1000 Replace Right Ink Sump Remove the (2) thumb holding the bracket in place, The remove the bracket Bracket Lift the right ink sump up and turn the it Counter Clockwise ↺ horizontally 90 degrees...
Page 80 Ri 1000 Replace Right Ink Sump 10. Tilt the ink sump down to the right (toward the back of the printer) and pull out Be carful not to spill ink or drop the Ink Sump...
Page 81 Ri 1000 Replace Right Ink Sump 11. Place the new ink sump back in and lower it down into the receiving cavities of the alignment pins Alignment Pins...
Page 82 Ri 1000 Replace Right Ink Sump 12. Put the bracket back in and secure the thumb screws Bracket...
Page 83 Ri 1000 Replace Right Ink Sump 13. Push the maintenance unit straight in to the left 14. Make sure to align the pins to their respective hole...
Page 84 Ri 1000 Replace Right Ink Sump...
Page 85 Ri 1000 Replace Right Ink Sump 15. Screw in the (2) mounting screws (M3x6) with a #1 screwdriver Check to make sure the maintenance station drain tube is not kinked when putting the maintenance station back in...
Page 86 Ri 1000 Replace Right Ink Sump 16. Flip the power switch to the on position and turn on the printer 17. Close the lid of the printer 18. Go to the parts consumables tab...
Page 87 Ri 1000 Replace Right Ink Sump 19. Select Right INK SUMP 20. Select Replace...
Page 88 Ri 1000 Replace Right Ink Sump Caution: • Verify that the part was installed correctly: • Ensure the Maintenance Station was placed back correctly • Cables and tubes should not have been disconnected...
Page 89 RICOH Ri 1000 Ink Supply Unit Replacement W1W2...
Page 90 Ink Supply Unit replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 91 Ri 1000 Replace Ink Supply Unit W1W2 WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 92: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 93: Safety Symbols For This Machine
Ri 1000 Replace Ink Supply Unit W1W2 Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 94: Component Connections
Ri 1000 Replace Ink Supply Unit W1W2 Component Connections CN307 CN308 CN306 CN310 CN309 CN311 CN300 • CN300 ↔SCB J41, SCB J40CN↔CTL 126 • Cartridge Read/Write Communication • CN306 ↔ SCB J41 • White 1 ink pump • CN307 ↔ SCB J41 •...
Page 95 Ri 1000 Replace Ink Supply Unit W1W2 Turn off the printer and flip the power switch to the off position Remove the cartridges...
Page 96 Ri 1000 Replace Ink Supply Unit W1W2 With a #1 screwdriver, unscrew the (2) screws holding the ink bay in place Pull out the Ink Supply Bay...
Page 97: Rear Side
Ri 1000 Replace Ink Supply Unit W1W2 With a #1 screwdriver, unscrew the (4) rear screws and loosen the (4) front screws hole down the cover Slide out the cover Rear Side Cover Front Side...
Page 98 Ri 1000 Replace Ink Supply Unit W1W2 With a #1 screwdriver, unscrew the (2) screws holding down the bracket. Disconnect the (4) cables attached to the ink supply unit Bracket CN307 CN306 CN300...
Page 99 Ri 1000 Replace Ink Supply Unit W1W2 Pull out the (2) tubes (W1 Left and W2 Right) and cap them with the rubber caps included with the replacement kit Be careful not to spill ink, you can use the included wipe to capture any ink...
Page 100 Ri 1000 Replace Ink Supply Unit W1W2 10. With a #1 screwdriver, unscrew the (1) (M3x8) screw retaining the supply unit in the back and the (2) (M3x8) screws in the front of the supply unit. Rear Side of Supply Unit...
Page 101 Ri 1000 Replace Ink Supply Unit W1W2 11. Pull the supply unit forward and lift out 12. Slide in the new Ink supply unit...
Page 102 Ri 1000 Replace Ink Supply Unit W1W2 13. With a #1 screwdriver, screw in the (1) (M3x8) screw retaining the supply unit in the back and the (2) (M3x8) screws in the front of the supply unit. Rear Side of Supply Unit...
Page 103 Ri 1000 Replace Ink Supply Unit W1W2 14. Remove the caps and Insert the (2) ink tubes (W1 Left and W2 Right) 15. With a #1 screwdriver, screw in the (2) screws holding down the bracket. 16. Connect the (4) cables attached to the ink supply unit...
Page 104 Ri 1000 Replace Ink Supply Unit W1W2 17. Install the cover 18. With a #1 screwdriver, screw in the (8) screws holding down the cover. Cover...
Page 105 Ri 1000 Replace Ink Supply Unit W1W2 19. Push in the ink bay 20. With a #1 screwdriver, screw in the (2) screws holding the ink bay in place 21. Put the cartridges back in...
Page 106 Ri 1000 Replace Ink Supply Unit W1W2 22. Flip the power switch to the on position and turn on the printer 23. Close the lid of the printer 24. Go to the parts consumables tab...
Page 107 Ri 1000 Replace Ink Supply Unit W1W2 25. Select INK SUPLY UNIT (W1W2) that was changed 26. Select Replace...
Page 108 Ri 1000 Replace Ink Supply Unit W1W2 27. Go to the parts Nozzle Check tab 28. Place a transparency sheet onto the table...
Page 109 Ri 1000 Replace Ink Supply Unit W1W2 29. Select Set to load the sheet 30. Select Nozzle Check...
Page 110 Ri 1000 Replace Ink Supply Unit W1W2 31. Select YES...
Page 111 Ri 1000 Replace Ink Supply Unit W1W2 Caution: • Verify that the part was installed correctly: • Cartridges all read correctly • There are no ink pump time out errors • Cartridges are not written to 0%...
Page 112 RICOH Ri 1000 Ink Supply Unit Replacement KC...
Page 113 Ink Supply Unit replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 114 Ri 1000 Replace Ink Supply Unit KC WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 115: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 116: Safety Symbols For This Machine
Ri 1000 Replace Ink Supply Unit KC Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 117: Component Connections
Ri 1000 Replace Ink Supply Unit KC Component Connections CN307 CN308 CN306 CN310 CN309 CN311 CN300 • CN300 ↔SCB J41, SCB J40CN↔CTL 126 • Cartridge Read/Write Communication • CN306 ↔ SCB J41 • White 1 ink pump • CN307 ↔ SCB J41 •...
Page 118 Ri 1000 Replace Ink Supply Unit KC Turn off the printer and flip the power switch to the off position Remove the cartridges...
Page 119 Ri 1000 Replace Ink Supply Unit KC With a #1 screwdriver, unscrew the (2) screws holding the ink bay in place Pull out the Ink Supply Bay...
Page 120: Rear Side
Ri 1000 Replace Ink Supply Unit KC With a #1 screwdriver, unscrew the (4) rear screws and loosen the (4) front screws hole down the cover Slide out the cover Rear Side Cover Front Side...
Page 121 Ri 1000 Replace Ink Supply Unit KC With a #1 screwdriver, unscrew the (2) screws holding down the bracket. Disconnect the (4) cables attached to the ink supply unit CN308 CN309...
Page 122 Ri 1000 Replace Ink Supply Unit KC Pull out the (2) tubes (Black Left and Cyan Right) and cap them with the rubber caps included with the replacement kit Be careful not to spill ink, you can use the included wipe to capture any ink...
Page 123 Ri 1000 Replace Ink Supply Unit KC 10. With a #1 screwdriver, unscrew the (1) (M3x8) screw retaining the supply unit in the back and the (2) (M3x8) screws in the front of the supply unit. Rear Side of Supply Unit...
Page 124 Ri 1000 Replace Ink Supply Unit KC 11. Pull the supply unit forward and lift out 12. Slide In the new Ink supply unit...
Page 125 Ri 1000 Replace Ink Supply Unit KC 13. With a #1 screwdriver, screw in the (1) (M3x8) screw retaining the supply unit in the back and the (2) (M3x8) screws in the front of the supply unit. Rear Side of Supply Unit...
Page 126 Ri 1000 Replace Ink Supply Unit KC 14. Remove the rubber caps and insert the (2) ink tubes (Black Left and Cyan Right) 15. With a #1 screwdriver, screw in the (2) screws holding down the bracket. 16. Connect the (4) cables attached to the ink supply unit...
Page 127 Ri 1000 Replace Ink Supply Unit KC 17. Install the cover 18. With a #1 screwdriver, screw in the (8) screws holding down the cover. Cover...
Page 128 Ri 1000 Replace Ink Supply Unit KC 19. Push in the ink bay 20. With a #1 screwdriver, screw in the (2) screws holding the ink bay in place 21. Put the cartridges back in...
Page 129 Ri 1000 Replace Ink Supply Unit KC 22. Flip the power switch to the on position and turn on the printer 23. Close the lid of the printer 24. Go to the parts consumables tab...
Page 130 Ri 1000 Replace Ink Supply Unit KC 25. Select INK SUPLY UNIT (W1W2) that was changed 26. Select Replace...
Page 131 Ri 1000 Replace Ink Supply Unit KC 27. Go to the parts Nozzle Check tab 28. Place a transparency sheet onto the table...
Page 132 Ri 1000 Replace Ink Supply Unit KC 29. Select Set to load the sheet 30. Select Nozzle Check...
Page 133 Ri 1000 Replace Ink Supply Unit KC 31. Select YES...
Page 134 Ri 1000 Replace Ink Supply Unit KC Caution: • Verify that the part was installed correctly: • Cartridges all read correctly • There are no ink pump time out errors • Cartridges are not written to 0%...
Page 135 RICOH Ri 1000 Ink Supply Unit Replacement MY...
Page 136 Ink Supply Unit replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 137 Ri 1000 Replace Ink Supply Unit MY WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 138: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 139 Ri 1000 Replace Ink Supply Unit MY Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 140 Ri 1000 Replace Ink Supply Unit MY Component Connections CN307 CN308 CN306 CN310 CN309 CN311 CN300 • CN300 ↔SCB J41, SCB J40CN↔CTL 126 • Cartridge Read/Write Communication • CN306 ↔ SCB J41 • White 1 ink pump • CN307 ↔ SCB J41 •...
Page 141 Ri 1000 Replace Ink Supply Unit MY Turn off the printer and flip the power switch to the off position Remove the cartridges...
Page 142 Ri 1000 Replace Ink Supply Unit MY With a #1 screwdriver, unscrew the (2) screws holding the ink bay in place Pull out the Ink Supply Bay...
Page 143 Ri 1000 Replace Ink Supply Unit MY With a #1 screwdriver, unscrew the (4) rear screws and loosen the (4) front screws hole down the cover Slide out the cover Rear Side Cover Front Side...
Page 144 Ri 1000 Replace Ink Supply Unit MY With a #1 screwdriver, unscrew the (2) screws holding down the bracket. Disconnect the (3) cables attached to the ink supply unit CN310 CN311...
Page 145 Ri 1000 Replace Ink Supply Unit MY Pull out the (2) tubes (Magenta Left and Yellow Right) and cap them with the rubber caps included with the replacement kit Be careful not to spill ink, you can use the included wipe to capture any ink...
Page 146 Ri 1000 Replace Ink Supply Unit MY 10. With a #1 screwdriver, unscrew the (1)(M3x8) screw retaining the supply unit in the back and the (2) (M3x8) screws in the front of the supply unit. Rear Side of Supply Unit...
Page 147 Ri 1000 Replace Ink Supply Unit MY 11. Pull the supply unit forward and lift out 12. Slide in the new Ink supply unit...
Page 148 Ri 1000 Replace Ink Supply Unit MY 13. With a #1 screwdriver, screw in the (1) (M3x8) screw retaining the supply unit in the back and the (2) (M3x8) screws in the front of the supply unit. Rear Side of Supply Unit...
Page 149 Ri 1000 Replace Ink Supply Unit MY 14. Remove the rubber caps and insert the (2) ink tubes (Magenta Left and Yellow Right) 15. With a #1 screwdriver, screw in the (2) screws holding down the bracket. 16. Connect the (3) cables attached to the ink supply unit...
Page 150 Ri 1000 Replace Ink Supply Unit MY 17. Install the cover 18. With a #1 screwdriver, screw in the (8) screws holding down the cover. Cover...
Page 151 Ri 1000 Replace Ink Supply Unit MY 19. Push in the ink bay 20. With a #1 screwdriver, screw in the (2) screws holding the ink bay in place 21. Put the cartridges back in...
Page 152 Ri 1000 Replace Ink Supply Unit MY 22. Flip the power switch to the on position and turn on the printer 23. Close the lid of the printer 24. Go to the parts consumables tab...
Page 153 Ri 1000 Replace Ink Supply Unit MY 25. Select INK SUPLY UNIT (W1W2) that was changed 26. Select Replace...
Page 154 Ri 1000 Replace Ink Supply Unit MY 27. Go to the parts Nozzle Check tab 28. Place a transparency sheet onto the table...
Page 155 Ri 1000 Replace Ink Supply Unit MY 29. Select Set to load the sheet 30. Select Nozzle Check...
Page 156 Ri 1000 Replace Ink Supply Unit MY 31. Select YES...
Page 157 Ri 1000 Replace Ink Supply Unit MY Caution: • Verify that the part was installed correctly: • Cartridges all read correctly • There are no ink pump time out errors • Cartridges are not written to 0%...
Page 158: Filters Replacement
RICOH Ri 1000 Exhaust Fan Filters Replacement...
Page 159 Fan Filter replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 160 Ri 1000 Replace Exhaust Fans Filters WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 161: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 162: Safety Symbols For This Machine
Ri 1000 Replace Exhaust Fans Filters Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 163 Ri 1000 Replace Exhaust Fans Filters Remove the (2) thumb screws holing the fan filter cover in place Remove the lid of the fan filter cover by lifting up and sliding out Remove the (2) thumb for each fan filter...
Page 164 Ri 1000 Replace Exhaust Fans Filters Lift the fan filter holder out of the printer Remove the Fan filter from the holder...
Page 165 Ri 1000 Replace Exhaust Fans Filters Place the new filter into the filter holder Insert the filer holder back into its respective slot...
Page 166 Ri 1000 Replace Exhaust Fans Filters Screw in the (2) thumb for each fan filter Insert the fan filter back into the top cover, making sure the tabs go in their slots 10. Screw in the (2) thumb screws holing the fan filter cover in place...
Page 167 Ri 1000 Replace Exhaust Fans Filters 11. Go to the parts consumables tab...
Page 168 Ri 1000 Replace Exhaust Fans Filters 12. Select FAN FILTER 13. Select Replace...
Page 169 RICOH Ri 1000 Power Supply Unit Replacement...
Page 170 Power Supply Unit replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 171 Ri 1000 Replace Power Supply Unit WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 172 Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 173 Ri 1000 Replace Power Supply Unit Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 174 Ri 1000 Power Supply Unit Component Connections • PSU CN1↔ Noise Filter CN2 • Outlet Power • PSU CN9 ↔ SCB J1 • Power to SCB • PSU CN6 ↔ CTL CN105 • 37V on/off • PSU CN7 ↔ CTL CN104 •...
Page 175 Ri 1000 Replace Power Supply Unit Turn off the printer and flip the power switch to the off position Remove the power cord Open the lid of the printer...
Page 176 Ri 1000 Replace Power Supply Unit With a #1 screwdriver, unscrew the (3) screws on the back of the printer securing the top cover With a #1 screwdriver, unscrew the (2) screws in the front of the printer securing the top cover...
Page 177 Ri 1000 Replace Power Supply Unit With 1-2 people, lift the top cover off the printer and set to the side...
Page 178 Ri 1000 Replace Power Supply Unit With a #1 screwdriver unscrew the (5) screws holding the left side panel in place...
Page 179 Ri 1000 Replace Power Supply Unit Remove the left side panel by sliding it from the font side toward the back...
Page 180 Ri 1000 Replace Power Supply Unit Left Side Right Side...
Page 181: Left Side
Ri 1000 Replace Power Supply Unit With a #1 screwdriver, unscrew the (4) screws mounting the power supply to the frame Left Side Right Side 10. Unplug CN1, CN9, and CN6...
Page 182 Ri 1000 Replace Power Supply Unit 11. Unplug CN7...
Page 183 Ri 1000 Replace Power Supply Unit 12. Remove the Power Supply Unit 13. Place the new Power Supply and connect CN1, CN9, CN6, CN7...
Page 184 Ri 1000 Replace Power Supply Unit 14. With a #1 screwdriver, screw in the (4) screws mounting the power supply to the frame Left Side Right Side 15. Attach the left side panel by sliding it from the backside, aligning the power input...
Page 185 Ri 1000 Replace Power Supply Unit 16. Slide the panel into place...
Page 186 Ri 1000 Replace Power Supply Unit 17. With a #1 screwdriver screw in the (5) screws holding the left side panel in place...
Page 187 Ri 1000 Replace Power Supply Unit 18. With 1-2 people, lift the top cover onto the printer...
Page 188 Ri 1000 Replace Power Supply Unit 19. With a #1 screwdriver, crew in the (2) screws in the front of the printer securing the top cover 20. With a #1 screwdriver, screw in the (3) screws on the back of the printer securing...
Page 189 Ri 1000 Replace Power Supply Unit 21. Plug in the power cord 22. Flip the power switch to the on position and turn on the printer 23. Close the lid of the printer...
Page 190 Ri 1000 Replace Power Supply Unit Caution: • Verify that the part was installed correctly: • Machine boots up correctly - movement in all motors - x axis y-axis and maintenance unit...
Page 191 RICOH Ri 1000 X Encoder Strip Replacement...
Page 192 X Encoder Strip replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 193 Ri 1000 Replace X Encoder Strip WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 194: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 195: Safety Symbols For This Machine
Ri 1000 Replace X Encoder Strip Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 196 Ri 1000 Replace X Encoder Strip Go to the Nozzle Maintenance Tab Select MANUAL HEAD CLEAN...
Page 197 Ri 1000 Replace X Encoder Strip Select YES...
Page 198 Ri 1000 Replace X Encoder Strip Turn off the printer and flip the power switch to the off position open the lid of the printer...
Page 199 Ri 1000 Replace X Encoder Strip Push the carriage away from the maintenance unit...
Page 200 Ri 1000 Replace X Encoder Strip On left hand side of the printer pull back the metal spring holding the encoder strip to the right Release the encoder strip from the spring...
Page 201 Ri 1000 Replace X Encoder Strip Pull the encoder strip out through the print head 10. Release the encoder strip from the hook on the right hand side of the printer...
Page 202 Ri 1000 Replace X Encoder Strip 11. Insert the new encoder strip, with the mark located in the bottom right-hand corner of the strip, through the print head and hold on both ends of the encoder strip to prevent dragging...
Page 203 Ri 1000 Replace X Encoder Strip 13. On left hand side of the printer pull back the metal spring that holds the encoder strip to the right 14. Attach the encoder strip to the spring...
Page 204 Ri 1000 Replace X Encoder Strip 15. Flip the power switch to the on position and turn on the printer 16. Close the lid of the printer...
Page 205 Ri 1000 Replace X Encoder Strip Caution: • Verify that the part was installed correctly: • CR encoder does not appear • Perform the head alignment procedure as outlined in the user manual...
Page 206: Board Replacement
RICOH Ri 1000 Y Encoder Sensor Board Replacement...
Page 207 Y Encoder Sensor Board replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 208 Ri 1000 Replace Y Encoder Sensor Board WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 209: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 210: Safety Symbols For This Machine
Ri 1000 Replace Y Encoder Sensor Board Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught...
Page 211 Ri 1000 Y Encoder Sensor Board Component Connections Y_EMC • Y_EMC/CN 804 ↔ SCB J13 • Measures Y position by reading X encoder disk position...
Page 212 Ri 1000 Replace Y Encoder Sensor Board Turn off the printer and flip the power switch to the off position Remove the power cord Open the lid of the printer...
Page 213 Ri 1000 Replace Y Encoder Sensor Board With a #1 screwdriver, unscrew the (3) screws on the back of the printer securing the top cover With a #1 screwdriver, unscrew the (2) screws in the front of the printer securing...
Page 214 Ri 1000 Replace Y Encoder Sensor Board With 1-2 people, lift the top cover off the printer and set to the side...
Page 215 Ri 1000 Replace Y Encoder Sensor Board With a #1 screwdriver unscrew the (5) screws holding the left side panel in place...
Page 216 Ri 1000 Replace Y Encoder Sensor Board Remove the left side panel by sliding it from the font side toward the back...
Page 217 Ri 1000 Replace Y Encoder Sensor Board With a #1 screwdriver unscrew the (6) screws holding the back panel in place 10. Slide the back panel out right and the diagonally out...
Page 218 Ri 1000 Replace Y Encoder Sensor Board 11. Locate the Y gear cover 12. With a #1 screwdriver remove the (4) screws holding the Y gear cover in place...
Page 219 Ri 1000 Replace Y Encoder Sensor Board 13. Remove the Y- Gear Cover...
Page 220 Ri 1000 Replace Y Encoder Sensor Board 14. With a #1 screwdriver remove the (2) screws holding the Y encoder sensor in place 15. Release the cable from the clamp 16. Disconnect Y_EMC cable from the board Y_EMC...
Page 221 Ri 1000 Replace Y Encoder Sensor Board 17. Connect Y_EMC cable to the new board Y_EMC...
Page 222 Ri 1000 Replace Y Encoder Sensor Board 18. With a #1 screwdriver screw the (2) screws that hold the Y encoder sensor in place and ensure the clamp secure the cable 19. Place the Y Gear Cover back on and with a #1 screwdriver screw in the (4) screws...
Page 223 Ri 1000 Replace Y Encoder Sensor Board 20. Slide the back panel and then diagonally in 21. With a #1 screwdriver, screw in the (6) screws holding the back panel in place...
Page 224 Ri 1000 Replace Y Encoder Sensor Board 22. Attach the left side panel by sliding it from the backside, aligning the power input with the corresponding frame hole...
Page 225 Ri 1000 Replace Y Encoder Sensor Board 23. Slide the panel into place...
Page 226 Ri 1000 Replace Y Encoder Sensor Board 24. With a #1 screwdriver screw in the (5) screws holding the left side panel in place...
Page 227 Ri 1000 Replace Y Encoder Sensor Board 25. With 1-2 people, lift the top cover onto the printer...
Page 228 Ri 1000 Replace Y Encoder Sensor Board 26. With a #1 screwdriver, crew in the (2) screws in the front of the printer securing the top cover 27. With a #1 screwdriver, screw in the (3) screws on the back of the printer securing...
Page 229 Ri 1000 Replace Y Encoder Sensor Board 28. Plug in the power cord 29. Flip the power switch to the on position and turn on the printer 30. Close the lid of the printer...
Page 230 Ri 1000 Replace Y Encoder Sensor Board Caution: • Verify that the part was installed correctly: • PF motor error does not appear • Perform the table alignment procedure as outlined in the user manual...
Page 231 RICOH Ri 1000 Exhaust Fans Replacement...
Page 232 Exhaust Fan replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 233 Ri 1000 Replace Exhaust Fans WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 234: Before You Begin
Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 235: Safety Symbols For This Machine
Ri 1000 Replace Exhaust Fans Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught Caution, risk of electric shock...
Page 236 Ri 1000 Exhaust Fan 1 Component Connections Fan 2 Fan 1 FAN1 FAN2 • MISTFAN1 ↔ SCB J22 • Power to FAN1 • MISTFAN2 ↔ SCB J23 • Power to FAN2 • MISTFAN1&2 ↔ SCB J33, J13 • Fan driver and feedback sensor...
Page 237 Ri 1000 Replace Exhaust Fans Turn off the printer and flip the power switch to the off position Open the lid of the printer...
Page 238 Ri 1000 Replace Exhaust Fans With a #1 screwdriver, unscrew the (3) screws on the back of the printer securing the top cover With a #1 screwdriver, unscrew the (2) screws in the front of the printer securing the top cover...
Page 239 Ri 1000 Replace Exhaust Fans With 1-2 people, lift the top cover off the printer and set to the side...
Page 240 Ri 1000 Replace Fan 1 Fan 1 Located on the Back side of the printer you will see two fans. Fan 2 Fan 1 Disconnect the FAN1 cable and open the cable clamps FAN1 With a #1 screwdriver remove the (4) screws holding the fan bracket in place...
Page 241 Ri 1000 Replace Fan 1 Remove the fan With a #1 screwdriver remove the (4) screws securing the fan to the bracket Bracket...
Page 242 Ri 1000 Replace Fan 1 With a #1 screwdriver, screw in the (4) screws that secure the fan to the bracket Place the fan back in the printer...
Page 243 Ri 1000 Replace Fan 1 With a #1 screwdriver, screw in the (4) screws holding the fan bracket in place Fan 1 Bracket Feed the fan cable through the clamps and connect the FAN1 cable 10. Secure the FAN1 cable with the cable clamps...
Page 244 Ri 1000 Replace Fan 2 Fan 2 Located on the Back side of the printer you will see two fans. Fan 2 Fan 1 Disconnect the FAN2 cable and open the cable clamp Fan 2 FAN2 With a #1 screwdriver remove the (4) screws holding the fan bracket in place...
Page 245 Ri 1000 Replace Fan 2 Remove the fan With a #1 screwdriver remove the (4) screws securing the fan to the bracket Bracket...
Page 246 Ri 1000 Replace Fan 2 With a #1 screwdriver, screw in the (4) screws that secure the fan to the bracket Place the fan back in the printer...
Page 247 Ri 1000 Replace Fan 2 With a #1 screwdriver, screw in the (4) screws holding the fan bracket in place Fan 2 Bracket Feed the fan cable through the clamps and connect the FAN2 cable 10. Secure the FAN2 cable with the cable clamps...
Page 248 Ri 1000 Replace Exhaust Fans With a #1 screwdriver, screw in the (2) screws in the front of the printer securing the top cover With a #1 screwdriver, screw in the (3) screws on the back of the printer securing...
Page 249 Ri 1000 Replace Exhaust Fans 10. Flip the power switch to the on position and turn on the printer 11. Close the lid of the printer...
Page 250 Ri 1000 Replace Exhaust Fans Caution: • Verify that the part was installed correctly: • Service call SC 910, 911 or 912 does not appear • Fans are head operating during printing...
Page 251 RICOH Ri 1000 Solenoid Unit Replacement...
Page 252 Solenoid Unit replacement. Accordingly this TD&R document is limited to meet the objectives indicated above. The majority of the hardware used in the RICOH Ri 1000 Direct to Garment printer is in Metric series. When performing maintenance on the machine, be sure to wear commercially available goggles, gloves and a mask.
Page 253 Ri 1000 Replace Solenoid Unit WARNING: Be sure to wear an anti-static grounding strap when handling any circuit board components.
Page 254 Read this document and all accompanying documentations for this printer before use. • Contact your Ricoh supplier prior to installation if any information is unclear or if you have any questions. • Follow all safety precautions as outline by user manual, and this manual and quick installation guide as well as the following general guidelines: •...
Page 255 Ri 1000 Replace Solenoid Unit Safety Symbols for This Machine The meanings of the safety symbols for this machine are as follows: Caution Prohibition General mandatory action sign Do not touch Caution, risk of having hands or arms caught Caution, risk of electric shock...
Page 256 Ri 1000 Replace Solenoid Unit Component Connections CN713 CN620 • CN620 ↔ CTL 124 • Power to Solenoid • CN713 ↔ SCB J4 ↔ CTL J4 • Feeler Sensor: measures link levels in the carriage...
Page 257 Ri 1000 Replace Solenoid Unit Go to the Nozzle Maintenance Tab Select MANUAL HEAD CLEAN...
Page 258 Ri 1000 Replace Solenoid Unit Select YES...
Page 259 Ri 1000 Replace Solenoid Unit Turn off the printer and flip the power switch to the off position open the lid of the printer...
Page 260 Ri 1000 Replace Solenoid Unit Push the carriage away from the maintenance unit...
Page 261 Ri 1000 Replace Solenoid Unit Disconnect the cables connected to the solenoid assembly and open the cable clip. Pull the cables away from the solenoid assembly CN713 CN620 With a #1 screwdriver, unscrew the (2) mounting screws for the solenoid...
Page 262 Ri 1000 Replace Solenoid Unit 10. Mount the solenoid assembly Ensure the pins are aligned with their respective holes...
Page 263 Ri 1000 Replace Solenoid Unit 11. With a #1 screwdriver, screw in the (2) mounting screws for the solenoid 12. Attach the cables to their respective connectors Make sure to feed CN713 through the solenoid bracket 13. Close the clamp over the cables...
Page 264 Ri 1000 Replace Solenoid Unit 14. Flip the power switch to the on position and turn on the printer 15. Close the lid of the printer...
Page 265 Ri 1000 Replace Exhaust Fans Caution: • Verify that the part was installed correctly: • Ensure that cables are properly routed through the clamp and bracket • IF cables are loose, cables may be caught by the carriage – You may get a CR encoder error •...

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