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Summary of Contents for THOMSON DFT-6300
- Page 1 DFT-6300 Battery Load Bank Users Manual THOMSONTECHCOLTD www.thomsontesting.com...
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Page 2: Table Of Contents
1.1 Overview ................................6 1.2 Features ................................. 6 1.3 Working schematic diagram ..........................8 1.4 DFT-6300 Tester series Technical indicator ......................9 Chapter 2 Shape and structure ............10 2.1 Host shape diagram： ............................10 2.2 Package List ................................ 11 2.3. -
Page 3: Preface
The DFT-6300 Tester is easy to carry, smart professional design to make the discharge test work simple and easy, greatly reducing the labor intensity of professional maintenance personnel, but also improve the scientific and smart discharge testing. - Page 4 DFT-6300 Battery Load Bank Instruction Manual cable is more and longer, it is easy to cause connection errors, and it is impossible to avoid the safety hazards such as connection cable damage. The discharge tester used the Wi-fi transmission cell voltage acquisition system which effectively overcomes the shortcomings of the traditional cell battery voltage monitoring method.
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Page 5: Use Notice & Reading Tips
The DFT-6300 Tester belongs to the precision test equipment, in the process of use should be lightly handled, do not throw and throw, the result of the light will lead to the deformation of the shell, the heavy will lead to the failure of internal components, affecting normal use. - Page 6 DFT-6300 Battery Load Bank Instruction Manual battery to explode and injure people. Before performing the test, confirm that all test connectors are connected according to the guidelines. Make sure that the two battery clips are securely connected to the battery.
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Page 7: Chapter 1 Overview
PC monitoring software, and the discharge process of each battery can be monitored. The power consumption part of the DFT-6300 Tester adopts the new PTC ceramic resistor as the discharge load, which completely avoids the red hot phenomenon, and is safe and reliable without pollution. The whole Tester is controlled by a microprocessor, led display, English menu. - Page 8 DFT-6300 Battery Load Bank Instruction Manual simple and straightforward. Automatic protection function, set the discharge time to, discharge capacity to; The battery string voltage is lower than the set minimum protection voltage; If there is an abnormality in the load connection, etc., the discharge is automatically stopped and alarmed, and the shutdown mode is automatically recorded.
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Page 9: Working Schematic Diagram
DFT-6300 Battery Load Bank Instruction Manual 1.3 Working schematic diagram... -
Page 10: Dft-6300 Tester Series Technical Indicator
DFT-6300 Battery Load Bank Instruction Manual 1.4 DFT-6300 Tester series Technical indicator (Please find the corresponding parameters according to the actual device label, this table is a collection of conventional generic models, please check the label on the device for special customized parameters) -
Page 11: Chapter 2 Shape And Structure
DFT-6300 Battery Load Bank Instruction Manual Chapter 2 Shape and structure 2.1 Host shape diagram： Figure 2-1Host outline drawing (image only for reference) -
Page 12: Package List
DFT-6300 Battery Load Bank Instruction Manual 2.2 Package List Item Parts Name Quantity Remark Host Discharge cable (1-Red + 1-Black) String Voltage line Optional Power Lead AC220V U-disk Antenna Package Box Instruction manual Cell-Data-Case 2set Each case match to Max 12 Cells... -
Page 13: Main Parts Picture
DFT-6300 Battery Load Bank Instruction Manual 2.3. Main Parts Picture String Voltage line Cell-Data-Case voltage line discharge cable （12-Red Cell +1-Black Ground） Antenna Cell-Data-Case（2V，6V，12V） Cell-Data-Case ramp （12-Red +1 Black） Power Lead 220V... -
Page 14: Chapter 3 Connection
DFT-6300 Tester. The large test clip of the red discharge cable is connected to the positive pole of the battery string at one end and the quick plug at the other end is connected to the red quick connect socket of the DFT-6300 Tester. -
Page 15: Voltage Test Line Connection
Due to the large discharge current, in order to accurately measure the voltage of the battery string , a voltage test line is provided. One end of the voltage test line is connected to the voltage test socket of the DFT-6300 Tester, the other end of the red test clip is connected to the positive pole of the battery string , and the black test clip is connected to the negative pole of the battery string . -
Page 16: Cell-Data-Case Connection
DFT-6300 Battery Load Bank Instruction Manual 3.3 Cell-Data-Case connection 12V Cell-Data-Case wiring mode (with independent power cable) as follows: The power cord connection method of each case: the power supply negative (P-) is connected to the same position as the Case line 0. The power supply is positive (P+) in the same position as the Case line 2 or 3. It is recommended to connect the power cable first and then the voltage monitoring cable. - Page 17 DFT-6300 Battery Load Bank Instruction Manual The second Case: Line 0 is connected to the 13th battery negative (total negative), Line 1 is connected to the 13th battery positive, and Line 2 is connected to the 14th battery positive... Line 12 section 24 battery positive pole;...
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Page 19: Pc Connection
DFT-6300 Battery Load Bank Instruction Manual 3.4 PC connection If real-time monitoring via a PC is required, Wi-fi of Tester and PC needs to be connected. Running After checking that all wiring are correct, turn on the power switch, and after the LCD screen should be displayed normally, you can complete the setting of various test/discharge parameters according to the operating instructions. -
Page 20: Chapter 4 Functions And Operating Procedures
Chapter 4 Functions and operating procedures 4.1. Starting Boot Press the power switch on the back of the tester to activate the tester and enter the main menu of the DFT-6300 Tester. The main menu is as follows: 4.2 Discharge test 4.2.1 Checked capacity discharge... -
Page 21: Battery Discharge Process
DFT-6300 Battery Load Bank Instruction Manual Enter the battery discharge parameter setting interface, the interface is as follows In the battery discharge parameter setting interface, the parameter site number to be set (replace the name of the site under test with a number), the string number (different groups in the station under test), the number of units... -
Page 22: Data Management
DFT-6300 Battery Load Bank Instruction Manual After entering the discharge interface, the discharge meter will start to discharge after the successful configuration of each communication. After the discharge, it is also measured for an additional 3 minutes to understand the voltage recovery status of each battery. -
Page 23: Save To The U-Disk
DFT-6300 Battery Load Bank Instruction Manual 4.3.2 Save to the U-disk In the data management menu, press the [Save U-disk] option to transfer the data, and there will be a prompt after the data is saved. Please plug in the U-disk first, and a green "U" symbol will appear in the upper right corner of the menu after plugging in. -
Page 24: Version Information & System Upgrade
After setting the time, press the "Save" button to upgrade to the desired time. 4.4.2 Version Information & System Upgrade Press on the "System Info" menu item on the main menu page to view the DFT-6300 Tester system software version, as shown in the figure When inserting a U-disk containing upgrade files, press the "Upgrade"... - Page 25 DFT-6300 Battery Load Bank Instruction Manual Select the action by clicking on the title bar to toggle Time, Calibration, and Single-cell Box Settings.
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Page 26: Chapter 5 Routine Maintenance
Do not scratch the metal part of the probe to avoid poor contact. 5.2. Storage When used, the host of the DFT-6300 Tester should be placed in the alloy box in time. All parts and cables should be organized and placed in the appropriate position in the box. -
Page 27: Chapter 6 Frequently Asked Questions And Tips
DFT-6300 Battery Load Bank Instruction Manual Chapter 6 Frequently asked Questions and tips Stop the discharge immediately after starting the discharge: Please check the discharge parameter settings and the connection status of the battery wiring and voltage test line. - Page 28 DFT-6300 Battery Load Bank Instruction Manual Battery Data Management PC Software Manual THOMSON TECH CO LTD...
- Page 29 DFT-6300 Battery Load Bank Instruction Manual Table of Contents Chapter 1 Software Installation & Uninstallation ........29 1.1. Software runtime environment .......................... 29 1.2. Software installation ............................29 1.3. Software uninstallation ............................29 1.4. Software running ............................... 30 1.5. Main Menu................................. 30 Chapter 2 Data viewing and exporting to reports ........
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Page 30: Chapter 1 Software Installation & Uninstallation
DFT-6300 Battery Load Bank Instruction Manual Chapter 1 Software Installation & Uninstallation 1.1. Software runtime environment Operating System: Windows XP. Windows7. Windows10 CPU: P42.0GHz or above, Intel dual-core 2.0G is recommended Memory: DDR 32G or above Hard Disk: The installation disk has at least 300M of space Display resolution: 1024×... -
Page 31: Software Running
DFT-6300 Battery Load Bank Instruction Manual 1.4. Software running There are two ways to run the software: (1) start → program → Battery Data management Software and click to run; (2) Double-click the icon of the " Battery Data management Software "→ desktop and start running. -
Page 32: Chapter 2 Data Viewing And Exporting To Reports
DFT-6300 Battery Load Bank Instruction Manual Chapter 2 Data viewing and exporting to reports 2.1. Data Logger monitoring For the monitoring of the battery Data Logger, the Site must be added before monitoring, and the establishment process is shown in the following figure:... - Page 33 DFT-6300 Battery Load Bank Instruction Manual Select the sample data you want to view, click View details, or double click the data you want to view, the interface pops up as below screenshot shown:...
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Page 34: Data Viewing And Importing Old Report
DFT-6300 Battery Load Bank Instruction Manual 2.2. Data viewing and importing old report Import Data Click the Import Data icon button, pop up the interface, select a file, you can choose a file to import, the import success will show success, failure will prompt an error, as shown in the following figure:... - Page 35 DFT-6300 Battery Load Bank Instruction Manual Select the corresponding imported data, double-click or right-click to view, and a new interface will pop up, as shown in the following figure: After clicking the Save button, you can see the actual data list, as shown in the following figure:...
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Page 36: Export Result To The Report
DFT-6300 Battery Load Bank Instruction Manual 2.3. Export result to the report Click the Save Report button in the lower right corner, as shown below:... - Page 37 DFT-6300 Battery Load Bank Instruction Manual You can see the data report in excel or RTF format. After the report export is completed, the report will pop up, in Sheet1 you can see the table header, test units, related parameters, result statistics, you can also see the histogram of each cell, sheet2 is the detailed data of all Testing , as...
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Page 38: Exit The Software
DFT-6300 Battery Load Bank Instruction Manual Exit the software Click Close Report to exit the data report. Click Close Recording to close the Data Logging page. Click Exit System to close the software.