Chicago Electric 96035 Set Up And Operating Instructions Manual
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Chicago Electric 96035 Set Up And Operating Instructions Manual

2.5 horsepower industrial breaker hammer kit
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2.5 Horsepower industrial
breaker Hammer kit
set up and operating instructions
Visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
saVe tHis manual.
©
Copyright
2007 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
revised manual 10e
model
96035
®
. All rights reserved. No portion of this manual or any artwork

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Summary of Contents for Chicago Electric 96035

  • Page 1 Tools required for assembly and service may not be included. For technical questions or replacement parts, please call 1-800-444-3353. revised manual 10e model 96035 ® . All rights reserved. No portion of this manual or any artwork...

  • Page 2: Important Safety Information

    Unmodified plugs and matching outlets will reduce risk of electric shock. do not expose power tools to rain or wet conditions. Water entering SKU 96035...
  • Page 3 Carrying power tools with your finger on the trigger or energizing power tools that have the trigger depressed invites accidents. SKU 96035 For technical questions, please call 1-800-444-3353. do not overreach. keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Page 4 • Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains SKU 96035...

  • Page 5: Vibration Safety

    To reduce the risk of vibration-related injury: Anyone using vibrating tools regularly or for an extended period should first SKU 96035 For technical questions, please call 1-800-444-3353. be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use.

  • Page 6: Grounded Tools: Tools With Three Prong Plugs

    16 gauge cord. (see table a.) When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (see table a.) SKU 96035...
  • Page 7 12.1 – 16.0 16.1 – 20.0 * based on limiting the line voltage drop to five volts at table a 150% of the rated amperes. SKU 96035 For technical questions, please call 1-800-444-3353. n 0 xxxx/min. lengtH symbology Double Insulated Canadian Standards Association Underwriters Laboratories, Inc.

  • Page 8: Specifications

    When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible. Page 8 For technical questions, please call 1-800-444-3353. SKU 96035...

  • Page 9: Instructions For Putting Into Use

    (92) First, slide Left Handle over the Spline Axle so that the end of the Spline Axle slides through the opening in the Left Handle. See Figure A. SKU 96035 For technical questions, please call 1-800-444-3353. Left Handle (92) Figure B...
  • Page 10 When the Chisel is installed, there will be approximately 1-3/4” of play along the flat end of the shank. See Figure 1C. Physically check that the chisel is secure before operating. Figure 1a Retaining Ring Figure 1b Figure 1c SKU 96035...
  • Page 11 Physically check that the chisel is secure before operating. The chisel will have approximately 1-3/4” of play, but should not come out when pulled. SKU 96035 For technical questions, please call 1-800-444-3353. Page 11...

  • Page 12: Work Piece And Work Area Set Up

    Figure 3. SKU 96035...
  • Page 13 When you are finished, release the Trigger (86) and unplug the cord. Clean, then store indoors out of children’s reach. reV 10e SKU 96035 For technical questions, please call 1-800-444-3353. important - replacing carbon brushes tHe breaker Hammer will cease operation once tHe carbon brusHes are worn.
  • Page 14 Slide Gearbox open so that Wire Board (50) is visible. Use screwdriver (not included) to loosen Screw (52) from Wire Fixing Board. See Figure 9. Screws (25) Gearbox (23) Figure 8 Wire Board (50) Screw (52) Figure 9 SKU 96035...
  • Page 15 Screw to replace Wire Board. To better access the second Carbon Brush, turn the Breaker Hammer over. Repeat Steps 7 to 10 to replace second Carbon Brush. SKU 96035 For technical questions, please call 1-800-444-3353. (52) Carbon Brush Holder (53)

  • Page 16: Maintenance And Servicing

    Chisels with approved replacement Chisels from Harbor Freight Tools. Store in temperatures no lower than 50- 60° F. this power tool is damaged, it must be replaced only by a qualified service technician. inspect the warning! if the supply cord of SKU 96035...

  • Page 17: Troubleshooting

    Motor being strained by long or small diameter extension cord. Follow all safety precautions whenever diagnosing or servicing the tool. disconnect power supply before service. SKU 96035 For technical questions, please call 1-800-444-3353. troubleshooting Check that cord is plugged in.

  • Page 18: Parts List

    Right-down Cover Screw Screw Right Balancing Switch Box Switch Switch Sheath Screw Switch Box Cover Capacitor Terminal Cable Clip Screw Cable Trigger Switch Knob Roll Pin Right Handle Screw Left Handle Screw Bearing Kit 95** Seal Kit Bushing SKU 96035...

  • Page 19: Assembly Drawing

    SKU 96035 For technical questions, please call 1-800-444-3353. assemblY drawing 3 15 Page 19...

  • Page 20: Limited 90-Day Warranty

    This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 Camarillo, CA 93011 • (800) 444-3353 SKU 96035...

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