Ricoh CF5010 Service Manual
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Ricoh CF5010 Service Manual

Ricoh CF5010 Service Manual

Cover feeder
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COVER FEEDER CF5010
SERVICE MANUAL
15 Jan 2013
X03258

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Summary of Contents for Ricoh CF5010

  • Page 1 COVER FEEDER CF5010 SERVICE MANUAL 15 Jan 2013 X03258...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1 INSTALLATION PROCEDURE 1.1 INSTALLATION PROCEDURE ............CF-1-1 2 PREVENTIVE MAINTENANCE SCHEDULE 2.1 PREVENTIVE MAINTENANCE SCHEDULE ........CF-2-1 3. REPLACEMENT AND ADJUSTMENT 3.1 COVER FEEDER ................CF-3-1 3.1.1 REMOVE COMPLETE UNIT ............. CF-3-1 3.2 AREA F ....................CF-3-4 3.2.1 EMPTY BIN SENSOR Q31 ............

  • Page 3: Installation Procedure

    15 Jan 2013 X03258 CF5010e Service manual INSTALLATION PROCEDURE INSTALLATION PROCEDURE Cover Feeder INSTALLATION PROCEDURE is located in the Booklet Maker BK5010e Service Manual ( 1.4) CF-1-1...

  • Page 4: Preventive Maintenance Schedule

    15 Jan 2013 X03258 CF5010e Service manual PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE SCHEDULE Cover Feeder PREVENTIVE MAINTENANCE SCHEDULE is located in the Book- let Maker BK5010e Service Manual ( CF-2-1...

  • Page 5: Replacement And Adjustment

    15 Jan 2013 X03258 CF5010e Service manual REPLACEMENT AND ADJUSTMENT COVER FEEDER 3.1.1 REMOVE COMPLETE UNIT Cover Feeder, viewed from Booklet Maker outfeed Cover Feeder, viewed from Booklet Maker front side Remove Upper Top Cover ( BK5010e Service Manual 3.3.5 ). Remove Rear Top Cover ( BK5010e Service Manual 3.3.6 ).
  • Page 6 X03258 CF5010e Service manual 15 Jan 2013 Cover Feeder, viewed from Booklet Maker rear side Loosen nut [D] ( x 1). Remove screws [E] ( x 2). CF-3-2...
  • Page 7 15 Jan 2013 X03258 CF5010e Service manual Cover Feeder, outer side view Cover Feeder, inner side view Note the position of the brackets [G] and [H]. Lift the rear end of Cover Feeder and carefully remove the complete unit so that the shaft [F] comes loose from brackets [G] and [H].

  • Page 8: Area F

    15 Jan 2013 X03258 CF5010e Service manual AREA F 3.2.1 EMPTY BIN SENSOR Q31 Remove screw [A] ( x1). Gently lift out Sensor Q31 [B] and disconnect connector [C] ( x1). Remove Sensor Q31 [B] ( x1). CF-3-4...

  • Page 9: Paper Width Sensor Q38

    X03258 CF5010e Service manual 15 Jan 2013 3.2.2 PAPER WIDTH SENSOR Q38 Remove screw [A] ( x1). Gently lift out Sensor Q38 [B] and disconnect connector [C] ( x1). Remove Sensor Q38 [B] ( x1). CF-3-5...

  • Page 10: Feed Roller Assy And Paper Separator Pad

    15 Jan 2013 X03258 CF5010e Service manual 3.2.3 FEED ROLLER ASSY AND PAPER SEPARATOR PAD 1. Remove the Feed roller assembly [A] by pressing it to the front side according to figure [B]. 2. Lift out the rear side [C] of the Feed roller assembly. 3.

  • Page 11: Feed Motor M15

    X03258 CF5010e Service manual 15 Jan 2013 3.2.4 FEED MOTOR M15 Removal Remove Rear Top Cover ( Booklet Maker Service Manual 3.3.6). Remove Feed roller assembly ( 3.2.3). Disconnect Connector [A] ( x1). Remove screws [B] ( x3). Remove Feed motor M15. Replacement Reverse the removal procedure.

  • Page 12: Paper Bin Low Sensor Q33

    15 Jan 2013 X03258 CF5010e Service manual 3.2.5 PAPER BIN LOW SENSOR Q33 Remove Rear Top Cover ( Booklet Maker Service Manual 3.3.6). Disconnect Connector [A] ( x1). Remove screws [B] ( x2). Remove Paper Bin Low Sensor Q33. CF-3-8...

  • Page 13: Drive Motor M16 Assembly

    X03258 CF5010e Service manual 15 Jan 2013 3.2.6 DRIVE MOTOR M16 ASSEMBLY Removal Remove complete Cover Feeder unit ( 1.1.1). 2. Disconnect Connector [A] ( x1). 3. Remove Drive motor M16 assembly by removing screws [B] ( x2). NOTE: Be careful when removing the Drive motor M16 assembly, so that the Drive Shaft Assembly will not damage the LED sensor CF-Q30 ( 3.1.2).

  • Page 14: Drive Shaft Assembly

    15 Jan 2013 X03258 CF5010e Service manual 3.2.7 DRIVE SHAFT ASSEMBLY Removal Remove Drive motor M16 assembly ( 3.2.6). Remove the Drive shaft assembly, by sliding it out through the rear frame. Replacement Reverse the removal procedure. Adjustment Adjust the Drive clutch assembly ( 3.2.6).

  • Page 15: Pinch Roll Shaft Assembly

    X03258 CF5010e Service manual 15 Jan 2013 3.2.8 PINCH ROLL SHAFT ASSEMBLY Remove the Pinch roll shaft assembly by pressing it to the rear side of the Cover Feeder. CF-3-11...

  • Page 16: Paper Path / Dsd Detection Sensor Q30

    15 Jan 2013 X03258 CF5010e Service manual 3.2.9 PAPER PATH / DSD DETECTION SENSOR Q30 Removal Remove nut [A] ( x1). Disconnect Photo transistor connector [B] ( x1). Remove Drive shaft assembly ( 3.2.7). Disconnect LED connector [C] ( x1). Loosen the LED nut [D] and slide off the connector ( x1).

  • Page 17: Paper Positioning Sensor Q32

    X03258 CF5010e Service manual 15 Jan 2013 3.2.10 PAPER POSITIONING SENSOR Q32 Remove screw [A] ( x1). Disconnect connector [B] ( x1). CF-3-13...

  • Page 18: Upper Paper Path

    15 Jan 2013 X03258 CF5010e Service manual 3.2.11 UPPER PAPER PATH 1. Open the Top Cover. 2. Remove Rear Top Cover ( Booklet Maker Service Manual 3.3.6). 3. Remove Spring [A] on the Front and Rear side of the Cover Feeder ( x2).
  • Page 19 X03258 CF5010e Service manual 15 Jan 2013 3.2.12 BLOWER MOTOR M17 / M18 Remove complete Cover Feeder unit ( 3.1.1). Cut cable tie [A]. Remove screws [B] ( x4). Remove Blower motors M17/M18 [C]. CF-3-15...

  • Page 20: Troubleshooting

    15 Jan 2013 X03258 CF5010e Service manual TROUBLESHOOTING FAULT CODE DESCRIPTIONS CF-001 CF-M15 Feed motor short circuit ..............CF-4-2 CF-002 CF-M15 Feed motor open circuit ..............CF-4-2 CF-003 CF-M15 Feed motor no displacement pulses ..........CF-4-2 CF-004 CF-M16 Drive motor short circuit ..............CF-4-3 CF-005 CF-M16 Drive motor open circuit ..............
  • Page 21 X03258 CF5010e Service manual 15 Jan 2013 CF-001 Fault Code CF-001, indicates that the feed motor (CF-M15) has a Short circuit. Initial Actions Check fuse F2 on Transformer. Procedure Disconnect the motor plug M15. Run the SDS again. Fault code CF-002 (Open circuit) is displayed? Disconnect plug H.P2 from PCB “H”.
  • Page 22 15 Jan 2013 X03258 CF5010e Service manual CF-004 Fault Code CF-001, indicates that the drive motor (CF-M16) has a Short circuit. Initial Actions Check fuse F2 on Transformer. Procedure Disconnect the motor plug M16. Run the SDS again. Fault code CF-005 (Open circuit) is displayed? Disconnect plug C.P2 from PCB “C”.
  • Page 23 X03258 CF5010e Service manual 15 Jan 2013 CF-007 Fault Code CF-007, indicates that the blowers (CF-M17 CF-M18) has an Open circuit. Initial Actions Check correctly mounted. Procedure Disconnect the motor plug M17/18. Enter Service mode and start blowers (CF-M17 CF-M18) in check motors. Measure between the orange wire M17/18 and the violet wire M17/18 (PWM 36V and ground).
  • Page 24 15 Jan 2013 X03258 CF5010e Service manual CF-009 Fault Code CF-009, indicates that the DSD/paper path sensor (CF-Q30) is faulty. Initial Actions Check correctly mounted. Procedure Disconnect plug F.P1 at PCB ”F”. Measure between F.P1-2 and F.P1-4 (5V and ground) in the F.P1 plug. The voltage is approximately 5 VDC ? Replace PCB “F”.
  • Page 25 X03258 CF5010e Service manual 15 Jan 2013 CF-011 Fault Code CF-011, indicates that the Paper low sensor bin (CF-Q33) is faulty. Initial Actions Make sure that the Paper low sensor bin (CF-Q33) is installed correctly. Procedure 1. Replace sensor CF-Q33. 2.
  • Page 26 15 Jan 2013 X03258 CF5010e Service manual CF-201 Fault Code CF-201, indicates that during Run, the Paper path / DSD sensor (CF-Q30), was not blocked in time. Initial Actions Check fuse F2 on Transformer. Make sure that the Paper path / DSD photo transistor sensor, and the Paper path / DSD LED sensor (CF-Q30) is installed correctly.
  • Page 27 X03258 CF5010e Service manual 15 Jan 2013 CF-205 Fault Code CF-205, indicates that during Run, the DSD sensor (CF-Q30), stopped the system due to double feed. Initial Actions Same kind of paper is loaded in bin Ensure that the DSD sensor (CF-Q32) is clean. Procedure Go to CF service CF-206 DSD Sensor Double Feed...
  • Page 28 15 Jan 2013 X03258 CF5010e Service manual CF-401 Fault Code CF-401, indicates that during Run, the Empty bin sensor (CF-Q31), was not blocked. Initial Actions Check fuse F2 on Transformer. Make sure that the Empty bin sensor (CF-Q31) is installed correctly. Ensure that the Empty bin sensor (CF-Q31) is clean.

  • Page 29: Service Tables

    15 Jan 2013 X03258 CF5010e Service manual SERVICE TABLES SERVICE TABLES Cover Feeder SERVICE TABLES is located in the Booklet Maker BK5010e Ser- vice Manual ( CF-5-1...

  • Page 30: Detailed Section Descriptions

    15 Jan 2013 X03258 CF5010e Service manual DETAILED SECTION DESCRIPTIONS ELECTRICAL COMPONENT LIST Page Grid code CF-M15 Feed motor ..................... CF-6-2 ..N5 CF-M16 Drive motor .................... CF-6-2 ..O5/M5 CF-M17/ Blower motors ..................CF-6-3 ..N5 CF-Q31 Empty bin sensor .................. CF-6-3 ..Q6 CF-Q30 Paper path / DSD detection sensor (Phototransistor) .......

  • Page 31: Rear View

    X03258 CF5010e Service manual 15 Jan 2013 6.1.1 REAR VIEW CF-Q33 CF-M16 CF-M15 CF-6-2...

  • Page 32: Outfeed View

    15 Jan 2013 X03258 CF5010e Service manual 6.1.2 OUTFEED VIEW CF-Q38 CF-Q31 CF-Q30 CF-Q32 Phototransistor CF-Q30 CF-M17/ CF-6-3...

  • Page 33: Cover Feeding Process

    X03258 CF5010e Service manual 15 Jan 2013 COVER FEEDING PROCESS 6.2.1 PRINCIPLE OF OPERATION Inserting covers Cover On is selected in the booklet maker UI (operation panel). Empty bin sensor (CF-Q31) detects that sheets are loaded. The operator must press down the bin to load covers. The bin automatically positions the covers against the feed roller.

  • Page 34: Specifications Specifications

    15 Jan 2013 X03258 CF5010e Service manual SPECIFICATIONS SPECIFICATIONS Cover Feeder SPECIFICATIONS is located in the Booklet Maker BK5010e Service Manual ( SPECIFICATIONS) CF-Spec-1...

  • Page 35: Wiring

    15 Jan 2013 X03258 CF5010e Service manual WIRING COVER FEEDER See pocket at rear of manual for wiring diagrams. CF-Wir-1...

Table of Contents