Fuel And Oil Systems - BRP Evinrude E-TEC G2 Service Manual

Installation
The cylinder heads of Evinrude E-TEC G2 models
are manufactured with indexed spark plug
threads. Q C 8 W E P I
require indexing of the spark plug.
Set spark plug gap on new, replacement spark
plugs.
Apply Triple-Guard grease to the gasket surface
of the spark plug.
Use a spark plug socket to install spark plug hand
tight. Make sure the gasket of the spark plug is
contacting the cylinder head.
Install a wrench on the spark plug socket and con-
tinue to tighten a new spark plug approximately
180 degrees, or a re-used spark plug approxi-
mately 45 degrees.
Apply Dielectric Grease, P/N 503243 to the ribbed
portion of the spark plug ceramic and to the open-
ing of the spark plug cover to prevent corrosion.
Install the spark plug leads onto the spark plugs.
Additional Steps for Port Spark Plugs
Clean all old Ultra Lock from the threads of the
coil mounting bracket screws.
Starting with the bottom, move the ignition coil and
brackets into place. Make sure the spark plug lead
is accessible.
Apply Ultra Lock to the threads of the coil mount-
ing bracket screw.
Install the washer and screw. Tighten the screw to
a torque of 84 to 106 in. lbs. (9.5 to 12 N·m).
Apply Dielectric Grease, P/N 503243, to the igni-
tion coil cover. Install the spark plug lead onto the
ignition coil.
Repeat the previous steps to install the middle
and then the upper ignition coil and bracket
assemblies.
Install the port and starboard engine cover panels.
s p a r k p l u g s do NOT

Fuel and Oil Systems

WARNING
Failure to check for fuel leakage could allow a
leak to go undetected, resulting in fire or
explosion.
Routine replacement of filters reduces the possi-
bility of foreign material restricting the incoming
fuel or oil supplies.
Replacement filter elements are available through
Evinrude Genuine Parts.
Fuel Filters
Evinrude E-TEC G2 model outboards
equipped with an inline fuel filter and a water-
sensing, water-separating fuel filter. Refer to Fuel
Component Servicing on p. 168.
1. Inline fuel filter
2. Water-separating fuel filter
Oil Filters and Oil Reservoir
Perform visual inspections to identify oiling system
leaks. Make certain the oil tank is filled and oil
supply is not contaminated.
Routine Service
Maintenance
are
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2
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