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This is a service training course for the Cor-C1 series of black-and-white
copiers.
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Summary of Contents for Ricoh Cor-C1 Series

  • Page 1 This is a service training course for the Cor-C1 series of black-and-white copiers.
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  • Page 5 RE – ARDF with Smart Operation Panel as standard is not available.
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  • Page 8 SP: Model with scanner and printer built in SOP: Model with Smart Operation Panel...
  • Page 9 SP: Model with scanner and printer built in SOP: Model with Smart Operation Panel...
  • Page 10 SP: Model with scanner and printer built in SOP: Model with Smart Operation Panel...
  • Page 11 Toner cartridges are the same size, but there is more toner in the fgh models.
  • Page 12 This slide shows which models have been used as the sources for the technologies used in this series. In the Cor-C1, some changes have been made to these mechanisms, but they are very similar.
  • Page 13 Yields are based on these conditions: A4 (LT) long-edge feed 6% image coverage ratio...
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  • Page 16 One-tray paper tray unit (cannot install side LCT); requires the caster table...
  • Page 17 One-tray paper tray unit (cannot install side LCT); requires the caster table...
  • Page 18 One-tray paper tray unit (cannot install side LCT); requires the caster table...
  • Page 19 One-tray paper tray unit (cannot install side LCT); requires the caster table...
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  • Page 24 USB Device Server: This is an interface board that connects to one of the USB sockets, and provides an additional Ethernet port. The machine can then be connected to two different subnets.
  • Page 25 “Smart Card Reader Built-in Unit Type M2” is only available on the left USB port. “Bluetooth Interface Unit Type D” is available on both the left and right USB ports.
  • Page 26 Note the new type of fax memory (D3A5, Memory Unit Type M12, 64MB)
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  • Page 29 This section explains the main points about installation. For full details, see the Field Service Manual.
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  • Page 36 If the machine is in Energy Saver mode when the download is scheduled to begin, the download will be performed in the background and the machine/panel will stay in Energy Saver mode. The download will continue uninterrupted even if the user initiates a print job, copy job, fax receiving or other operation while the download is in progress.
  • Page 37 If the download was unsuccessful, -- will be displayed.
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  • Page 41 This section explains the main points about installation. For full details, see the Field Service Manual. The slides only mention the main points of the installation procedure, not the complete procedure.
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  • Page 45 You will need this support again if you have to move the machine a long distance.
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  • Page 47 It is possible to close the front cover and start printing even if the toner bottle is not set correctly. So a push switch was added to detect when the bottle is set correctly.
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  • Page 51 See the field service manual for the password setting procedure: Installation > Main Machine Installation > Important Notice on Security Issues...
  • Page 52 For models with printer/scanner options built in, the SP is already set to ‘enabled’.
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  • Page 55 This section explains the main points about installation. For full details, see the Field Service Manual. The slides only mention the main points of the installation procedure, not the complete procedure.
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  • Page 57 There is no space to use a normal screwdriver, so we must use one of the connecting brackets to attach the screw.
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  • Page 63 [A]: Scale marks for DLT [B]: Scale marks for A3 [C]: 7 scale marks at 2 mm intervals [D]: Center mark...
  • Page 64 Troubleshooting > Other Problems > Early Paper Full Detection at the 1000- sheet Finisher The trailing edges of excessively curled paper can activate the tray full sensors before the tray is actually full. Once the "Exit Tray Full" message displays, the job cannot continue until some sheets are removed from the tray which is only partially full.
  • Page 65 Troubleshooting > Other Problems > Stacking Problem at the 1000-sheet Finisher...
  • Page 66 Troubleshooting > Other Problems > Finisher Jogger Problem...
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  • Page 69 Troubleshooting > Other Problems > Jammed Paper at the Bridge Unit...
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  • Page 71 The OCR card does not need to be kept in the slot after installation. So the legal aspects about merging the OCR software are not a problem, because there is no need to merge the OCR software.
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  • Page 74 USB Device Server: This is an interface board that connects to one of the USB sockets, and provides an additional Ethernet port. The machine can then be connected to two different subnets. The interface board comes with a USB cable that connects from the machine at USB socket [C] to a USB inlet on the interface board, and Ethernet comes out of the interface board.
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  • Page 80 Yields are based on these conditions: A4 (LT) long-edge feed 6% image coverage ratio 3 prints per job (Cor-C1c/d), 5 prints per job (Cor-C1e/f/g/h) The machine checks machine usage based on rotation distance, not number of sheets, so the PM cycle will probably not run out at exactly 120k, for example.
  • Page 81 See ‘Preventative Maintenance – PM Parts Settings’ in the service manual for full details of how to replace a PM part and check the machine after replacement.
  • Page 82 If you do SP3-701-2 and replace the PCU, the counters for the PCU and all the components parts (such as the cleaning blade) will all be reset. If you do SP3-701-23 and replace the development unit, the counters for the development unit and all the components parts (such as the filter) will all be reset.
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  • Page 86 This is a procedure to check the PM counters without inputting each SP number.
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  • Page 88 You can see the remaining days for each part. The diagram shows the screen for a new machine, so the values are showing the maximum remaining days.
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  • Page 95 Note that fusing and paper exit are driven by the same motor in the slower models (D197/D198/D199). But, in the faster models (D200/D201/D202), there are two motors.
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  • Page 100 There is no set switch for the toner bottle; this is a cost reduction measure.
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  • Page 104 DHB: Dehumidification board...
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  • Page 106 Air taken in from both the PCDU cleaning unit and the laser unit is taken out from the left rear exhaust. An air-flow duct is installed between the fusing unit and the toner bottle, to suppress excessive temperature rise of the toner bottle.
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  • Page 110 Cooling is increased over previous models, because the Cor-C1 series uses all motors and a few clutches, and is more compact.
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  • Page 113 This is in addition to cpm control initiated from the fusing unit.
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  • Page 119 Replacement and Adjustment > Controller Unit > LCD See the above section of the service manual for more details on replacing the two types of LCD panel.
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  • Page 128 Light from the Scanner lamp illuminates the original and reaches the CCD via the following route: 1st mirror > 2nd mirror > 3rd mirror > lens > CCD. A white reference plate for shading correction is attached to the underside of the scale on the left of the machine.
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  • Page 130 By changing over SP4-305-001 (8K/16K Detection), you can change between A4 size/letter size or Chinese paper size (8×16). If the user specifies that the lamp is too bright before scanning starts, the brightness pre-scan can be reduced by decreasing the value of SP4-309-004 (Scan Size Detect:Setting LED PWM Duty).
  • Page 131 To convert between contact and no contact type scanning: Replacement and Adjustment > Scanner Unit > Modifying the Scanner (contact/contactless) when using ARDF Replacement and Adjustment > Scanner Unit > Modifying the Scanner (contact/contactless) when using SPDF For the optional ARDF Troubleshooting >...
  • Page 132 This function is the same as Met-C1.
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  • Page 141 The PCL is a new feature. It is explained later.
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  • Page 144 Cleaning blade: This is the ‘counter blade’ method.
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  • Page 156 A spring at the rear of the PCDU pushes the PCDU forwards. If you do not push the PCDU in while screwing it in, the face plate may not be installed straight. Transfer roller contact and release will not work properly as a result.
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  • Page 163 The development seal set is a separate service part. It is not included with the developer.
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  • Page 169 These two slides explain when process control is done.
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  • Page 179 [F] is the waste toner recycling coil. However, the waste toner is not recycled to the development unit. It goes to the waste toner bottle.
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  • Page 181 It is possible to change the toner end detection method with SP modes: SP3100-003: Detection method 1 (default): Using the TD sensor output (described on the slide) 2: Using a counter The number of sheets between near-end and end is set by SP3133-001;...
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  • Page 184 1. Pick-up roller (1st paper tray) 2. Feed roller (1st paper tray) 3. Separation roller (1st paper tray) 4. Feed roller (2nd paper tray) 5. Separation roller (2nd paper tray) 6. Pick-up roller (2nd paper tray)
  • Page 185 1. Paper feed motor 2. Vertical transport motor 3. Pick-up roller (First tray) 4. Paper feed roller (First tray) 5. Vertical transport roller (First tray) 6. By-pass transport roller 7. Vertical transport roller (Second tray) 8. Paper feed roller (Second tray) 9.
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  • Page 189 1. Pickup arm 2. Upper limit sensor 3. Pick-up roller 4. Feed roller 5. Feed guide 6. Separation roller...
  • Page 190 Note that the action of the solenoid is different from the bypass tray. Trays 1 and 2: When the solenoid turns on, the pick-up solenoid moves up away from the top sheet of paper. Bypass tray: When the solenoid turns on, the pick-up roller moves down onto the top sheet of paper.
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  • Page 194 4 is an idle roller.
  • Page 195 The gear on the feed roller shaft colored grey in the diagram is a one-way gear.
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  • Page 202 Basically the same mechanism as Al-C1, except that Al-C1 uses a transfer belt and not a roller.
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  • Page 206 This is basically the same as the Met-C1. This is the first black-and-white machine to use this fusing method.
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  • Page 213 This is the same as Met-C1.
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  • Page 215 If you replace a complete fusing unit, you do not need to perform SP 3-701, because the machine detects a new unit automatically. If you replace only a part of the fusing unit, however, such as the pressure roller, you must set SP3-701-xx before you replace that part.
  • Page 216 This is the same process for all models in the series.
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  • Page 221 The rollers are driven by the following motors: Reverse roller: Reverse motor Duplex entrance roller 1: Duplex entrance motor Duplex entrance roller 2: Duplex entrance motor Duplex transport roller 1: By-pass feed/duplex motor Duplex transport roller 2: By-pass feed/duplex motor Duplex exit roller: By-pass feed/duplex motor...
  • Page 222 1. Duplex Exit Roller 2. Bypass Paper Feed Roller 3. Bypass Pick-up Roller 4. Bypass Separation Roller Drive Shaft 5. Bypass Separation Roller...
  • Page 223 Interleaving Paper length less than 216mm: 3 216-432 mm: 2 432-457.2 mm: 1 When feeding to the one-bin tray Paper length less than 216mm: 2 216-432 mm: 1...
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  • Page 225 When the rear edge of the paper leaves the paper exit roller, the paper eject/pressure release motor switches OFF.
  • Page 226 The fusing exit sensor [B] controls the changes in direction of the reverse roller.
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  • Page 230 Originally, the machine was designed to have a ‘recycle toner’ mode and a ‘discard toner’ mode. However, at the moment, there is no recycle mode and the mechanism stays in the ‘discard’ position. However, the solenoid and shutter are still present in the machine.
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  • Page 234 The 10 mg/m number is not the actual amount – it is just a convenient number to make the process easier to understand.
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  • Page 241 These are the same finishers as in the Met-C1 series. However, some new steps and notes have been added to the service manual, and some of these should be mentioned here.
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  • Page 245 The End...