York YK Installation Manual
Medium voltage 500 hp to 2500 hp, 2300 v, 3300 v, 4160 v, and 6600 v, 60 hz 3300 v and 6600 v 50 hz variable speed drives
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Also See for YK:
- Manual (115 pages) ,
- Installation instructions manual (48 pages) ,
- Wiring diagram (33 pages)
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Table of Contents
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Summary of Contents for York YK
- Page 1 Medium Voltage 500 hp to 2500 hp, 2300 V, 3300 V, 4160 V, and 6600 V, 60 Hz 3300 V and 6600 V 50 Hz Variable Speed Drives for YK, YD, and YK-EP Chiller Applications Issue Date: August 27, 2021...
- Page 2 Form 160.00-N6 Issue date: 08/27/2021 Important Read before proceeding General safety guidelines This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or During rigging, installation, operation, maintenance, death to themselves and people at the site. or service, individuals may be exposed to certain com- This document is intended for use by owner-authorized ponents or conditions including, but not limited to:...
- Page 3 Form 160.00-N6 Issue date: 08/27/2021 DO NOT REMOVE, DESTROY OR COVER THIS LABEL DO NOT OPEN THIS DOOR WHILE THE UNIT IS RUNNING. THIS DOOR IS INTERLOCKED WITH EQUIPMENT OPERATION. HAZARDOUS VOLTAGE May Be Present Capacitors are Charged. Wait at Least 15 Minutes After Disconnecting Power Before Entry.
- Page 4 Form 160.00-N6 Issue date: 08/27/2021 Changeability of this document In complying with Johnson Controls’ policy for con- It is the responsibility of rigging, lifting, and operating/ tinuous product improvement, the information con- service personnel to verify the applicability of these tained in this document is subject to change without documents to the equipment.
- Page 5 94 = 3300 V/60 Hz 0900 = 900 hp 95 = 6600 V/50 Hz 1000 = 1000 hp 1250 = 1250 hp K = YK, YD, and YK-EP oil 1500 = 1500 hp pump supply 1750 = 1750 hp 2000 = 2000 hp...
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Page 6: Table Of Contents
Form 160.00-N6 Issue date: 08/27/2021 Table of contents SECTION 1 - FIELD CONNECTION NOTES ...................... 11 SECTION 2 - EQUIPMENT GROUNDING ......................13 General ................................13 Equipment grounding ............................. 13 Grounding procedure needed to ensure electrical noise immunity ..............13 SECTION 3 - INSTALLATION ..........................21 Inspection ............................... - Page 7 TABLE 3 - Minimum voltage during start-up ......................12 TABLE 4 - Control and oil pump wire numbers and termination points for YK chiller ..........26 TABLE 5 - Control and oil pump wire numbers and termination points for YD-SYS 1 and YD-SYS 2 ....26 TABLE 6 - Control and oil pump wire numbers and termination points for YKEP-SYS 1 ........27...
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Page 8: Table 1 - Unit Model Reference
Form 160.00-N6 Issue date: 08/27/2021 Table 1 - Unit model reference 100% Weight output Input Input Output Output Size in. (cm) Model number FLA max. voltage voltage W x D x H Transformer Inverter at 4160 V 60 Hz 3,700 lb MVVSD0500RK-80 2300 2300... - Page 9 Form 160.00-N6 Issue date: 08/27/2021 Table 1 - Unit model reference (cont'd) 100% Weight output Input Input Output Output Size in. (cm) Model number FLA max. voltage voltage W x D x H Transformer Inverter at 4160 V 60 Hz 6,400 lb MVVSD0500RK-94 3300...
- Page 10 Form 160.00-N6 Issue date: 08/27/2021 Table 1 - Unit model reference (cont'd) 100% Weight output Input Input Output Output Size in. (cm) Model number FLA max. voltage voltage W x D x H Transformer Inverter at 4160 V 60 Hz 6,400 lb MVVSD0500RK-95 6600...
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Page 11: Section 1 - Field Connection Notes
115 V, 50 Hz and 60 Hz. The power requirements for the water pump starter 12. The YORK MVVSD (2.3 Kv to 6.6 Kv) have high (3M) must be a maximum of 1 A holding and 10 A interrupting capacity current limiting fuses and an inrush. -
Page 12: Table 3 - Minimum Voltage During Start-Up
L1, L2, and L3 correspond to phase se- quence A, B, and C. Model YK, YD, and YK-EP minimum circuit am- pacity for each starter: 19. Control circuit wiring for 3M condenser wa- ter pump motor starter is shown for cooling Ampacity = 1.25X (Compressor Motor FLA) -
Page 13: Section 2 - Equipment Grounding
Form 160.00-N6 Issue date: 08/27/2021 Section 2 - Equipment grounding General These details specify procedures that must be followed • There must be a jumper cable 11 across the by the customers' contractor when installing the indus- ground bus floor sill between any shipping splits trial drive and motor systems. - Page 14 Form 160.00-N6 Section 2 - Equipment grounding Issue date: 08/27/2021 • After setting the drive cabinets in place, • If leveling beams are not installed, a number the periphery of the cabinets must be spot of grounding cables 7C must be run from welded to the steel channels approximately the ground lugs provided on the cabinets to every 18 in.
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Page 15: Figure 1 - Grounding Details
Form 160.00-N6 Section 2 - Equipment grounding Issue date: 08/27/2021 Equipment grounding (cont'd) LD14345 Figure 1 - Grounding details JOHNSON CONTROLS... -
Page 16: Figure 2 - Unit Dimensions (74 In. X 44 In. X 104 In.)
Form 160.00-N6 Section 2 - Equipment grounding Issue date: 08/27/2021 Unit dimensional details (74 in. x 44 in. x 104 in.) “C” Oil Pump 460/3 I = Input M = Motor 120VAC C = Controls Control and Modbus LD14422 Figure 2 - Unit dimensions (74 in. x 44 in. x 104 in.) JOHNSON CONTROLS... -
Page 17: Figure 3 - Unit Dimensions (122 In. X 44 In. X 104 In.)
Form 160.00-N6 Section 2 - Equipment grounding Issue date: 08/27/2021 Unit dimensional details (122 in. x 44 in. x 104 in.) “C” Oil Pump 460/3 I = Input M = Motor 120VAC C = Controls Control and Modbus LD14423 Figure 3 - Unit dimensions (122 in. x 44 in. x 104 in.) JOHNSON CONTROLS... -
Page 18: Figure 4 - Unit Dimensions (164 In. X 50 In. X 104 In.)
Form 160.00-N6 Section 2 - Equipment grounding Issue date: 08/27/2021 Unit dimensional details (164 in. x 50 in. x 104 in.) “C” Oil Pump 460/3 I = Input M = Motor 120VAC C = Controls Control and Modbus LD14424 Figure 4 - Unit dimensions (164 in. x 50 in. x 104 in.) JOHNSON CONTROLS... -
Page 19: Figure 5 - Unit Dimensions (174 In. X 50 In. X 104 In.)
Form 160.00-N6 Section 2 - Equipment grounding Issue date: 08/27/2021 Unit dimensional details (174 in. x 50 in. x 104 in.) “C” Oil Pump 460/3 I = Input M = Motor 120VAC C = Controls Control and Modbus LD14425 Figure 5 - Unit dimensions (174 in. x 50 in. x 104 in.) JOHNSON CONTROLS... - Page 20 Form 160.00-N6 Issue date: 08/27/2021 THIS PAGE INTENTIONALLY LEFT BLANK. JOHNSON CONTROLS...
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Page 21: Section 3 - Installation
Form 160.00-N6 Issue date: 08/27/2021 Section 3 - Installation Inspection Failure to remove power factor correction or surge capacitors from the load side of Remove any transit packing and inspect the unit to en- the drive can result in serious damage to sure that all components have been delivered and that the equipment which is not covered by no damage has occurred during transit. -
Page 22: Location
See Table 1 for unit width and depth dimensions Figure 6 - Unit clearances Contact the YORK factory if you need to lift the trans- Location former cabinet from above. On cabinets that are capa- The standard YORK MVVSD is intended for indoor ble of being lifted from above, lifting angles and lifting installations only. -
Page 23: Mounting Requirements
Form 160.00-N6 Section 3 - Installation Issue date: 08/27/2021 Spreaders must be used to provide the After the enclosure sections are in place, bolt together vertical lift on single controllers to prevent with 1/2 in. hardware supplied, then install and wire eyebolt failure. -
Page 24: Electrical Connection
Control wiring Chiller OptiView Micro Board OptiView Wiring between the MVVSD and the YORK Panel LD12236A OptiView™ control panel consists of six conductors and a shielded communications cable. The six conduc- Figure 8 - Modbus connections tors are for the following: •... -
Page 25: Grounding
Form 160.00-N6 Section 3 - Installation Issue date: 08/27/2021 The following may be used as a general guide with re- gard to equipment grounding. • MVVSD used as service equipment for a ground- ed system or as a main section for separately de- rived system. -
Page 26: Oil Pump Wiring
The 1TB terminals can be found located within the low voltage compartment at the bottom facing up- wards. Table 4 - Control and oil pump wire numbers and termination points for YK chiller MVVSD - 1TB MVVSD connector location ↑... -
Page 27: Upstream Protection
Form 160.00-N6 Section 3 - Installation Issue date: 08/27/2021 Table 6 - Control and oil pump wire numbers and termination points for YKEP-SYS 1 MVVSD - 1TB MVVSD connector location ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ R124 Wire numbers ↓... -
Page 28: Device/Mechanism Check
Form 160.00-N6 Section 3 - Installation Issue date: 08/27/2021 • Verify that the power modules are correctly con- Electrical checks nected and that there was no damage during ship- • An electrical insulation test must be performed to ping or handing. ensure that the MVVSD and associated field wir- •... -
Page 29: Start-Up And Test
YORK/Johnson Controls person- switchgear, including the isolation switch nel. This start-up labor is included in the sale of each on the front of the MVVSD. - Page 30 Form 160.00-N6 Issue date: 08/27/2021 NOTES JOHNSON CONTROLS...
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Page 31: Table 7 - Si Metric Conversion
Form 160.00-N6 Issue date: 08/27/2021 The following factors can be used to convert from English to the most common SI Metric values. Table 7 - SI metric conversion Measurement Multiply English unit By factor To obtain metric unit Capacity Tons Refrigerant Effect (ton) 3.516 Kilowatts (kW) Power... - Page 32 5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 1-800-524-1330 Subject to change without notice. Printed in USA Copyright © by Johnson Controls 2021 www.johnsoncontrols.com ALL RIGHTS RESERVED Form 160.00-N6 (821) Issue Date: August 27, 2021 Supersedes: 160.00-N6 (919)