Table of Contents
Related Manuals for Strongway 46219
Summary of Contents for Strongway 46219
- Page 1 2-TON HYDRAULIC ENGINE CRANE OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item# 46219...
-
Page 2: Intended Use
Thank you very much for choosing a Strongway product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. -
Page 3: General Safety Rules
TECHNICAL SPECIFICATIONS LAYOUT GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this Hydraulic Engine Crane until they have read this manual and have developed a thorough understanding of how the Hydraulic Engine Crane works. -
Page 4: Important Safety Considerations
SAVE THESE INSTRUCTIONS IMPORTANT SAFETY CONSIDERATIONS HYDRAULIC ENGINE CRANE USE AND CARE Do not modify the Hydraulic Engine Crane in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Hydraulic Engine Crane was designed. - Page 5 * Position the Crane Position the crane to only lift on the areas of the vehicle as specified by the vehicle manufacturer. * Do Not Overload Crane Do not overload this crane beyond its rated capacity. Overloading this crane beyond its rated capacity can cause damage to or failure of the crane.
- Page 6 ASSEMBLY STEP 1. Fasten the two larger rear caster wheels (No.33) on the Base structure with Bolts (No.30), washers (No.24) and nuts (No.31.) (Face bolts up when installing.) Fasten the smaller two caster wheels (No.32) on the Base structure with Bolts (No.29), washers (No.24).
- Page 7 STEP 3. Slide the legs (No.2) into front of the base (No.1). STEP 4. Fasten the guide plates (No.35), to the base frame (No.1) and front legs (No.2) with bolts (No.18), washers (No.22) and nuts (No.25). Lift one side of the base to align the hole on the frame to the hole on each front leg (No.2), then insert the Ring Pins (No.28) into the hole, and insert the Cotter-Pin (No.36) into the hole of the Ring Pins.
- Page 8 STEP 5. Use Bolts (No.29) and Washers (No.24) to fasten the Handle (No.34) to the Post (No.9). STEP 6. Use two Bolts (No.14), washers (No.21) and Nuts (No.27) to connect the bottom of the Post (No.9) to the Base Frame (No.1).
- Page 9 STEP 7. Use two Bolts (No.17), Washers (No.23) and Nuts (No.26) to connect the lower ends of the Supports (No.5) to the inside of the base (No.1). Then use Bolt (No.15), Washer (No.23) and Nut (No.26) to connect the top ends of the Supports to the post (No.9)， check to make sure the nuts were tightened，and tighten the nuts in step 6.
- Page 10 STEP 9. Use Bolt (No.12), Washer (No.20) and Nut (No.26) to fasten the lower end of the Long Ram (No.6) to the Post (No.9). Then use Bolt (No.13), Washer (No.20) and Nut (No.26) to fasten the top of the Long Ram to the Boom (No.3). STEP 10.
- Page 11 SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE Before initial use and over time it is possible that air will enter the hydraulic system, causing poor lifting performance. Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling.
- Page 12 4. With a flat blade screwdriver, push the oil fill plug slightly to the side to purge trapped air from system. (Use caution not to tear or puncture the oil plug.) 5. Turn release valve clockwise to the closed position. 6.
- Page 13 OPERATING INSTRUCTIONS BEFORE USE 1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use. 2. Perform the air purge procedure. (See previous instructions for system purge procedure.) 3.
- Page 14 HYDRAULIC OPERATION 1. Familiarize yourself with the crane 2. Attach the handle piece, making sure to align with lowering valve, turn CLOCKWISE until tight. 3. Line up the handle to the handle socket located on the side of the long ram, then insert the handle inside the handle socket.
- Page 15 RAISING THE CRANE 1. Block the vehicle’s wheels for lifting stability. Secure the load to prevent inadvertent shifting and movement 2. Position the crane near desired lift point. 3. Set the Parking Brake in the vehicle. 4. Close the release valve by turning it clockwise until it is firmly closed. 5.
- Page 16 LOWERING THE CRANE 1. Raise load high enough to allow for clearance. 2. Grasp the handle firmly with both hands. Securely hold on to the long ram handle so your hands do not slip and ensure the release valve does not rapidly lower. 3.
-
Page 17: Maintenance Instructions
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. - Page 18 TO ADD OIL: 1. Open the Release Valve by slowly turning 3. With long ram in the vertical position Fill the the handle counterclockwise and lower ram oil case until oil level is just beneath the to it’s lowest position. lower rim of the oil fill hole.
- Page 19 TO REPLACE OIL: 1. Open the Release Valve by slowly turning the handle counterclockwise and lower ram to it’s lowest position. 2. Unscrew and remove bolts and nuts as show in image below and remove the long ram (No.6). Remove the long ram (6). Note: Use caution when removing long ram.
- Page 20 3. Remove the oil fill plug. 4. Turn the long ram on its side to drain old oil from the oil fill hole. 5. Position the long on level ground in the vertical position and keep hydraulic ram in the lowered position.
- Page 21 7. Replace oil plug. 8. Re-Install long ram (6) into frame. (See Step 2 and 3.) 9. Tighten Hardware Removed. 10. Perform the Air Purge Procedure.
-
Page 22: Troubleshooting
ADDITIONAL WARNINGS: DO NOT USE MOTOR OIL IN THE CRANE. ONLY USE ANTI-FOAMING JACK OIL. ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL. DO NOT USE HYDRAULIC BRAKE FLUID, ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL OR DIRTY OIL. ... -
Page 23: Assembly Diagram
ASSEMBLY DIAGRAM... -
Page 24: Assembly Parts List
ASSEMBLY PARTS LIST Index # Description Part No. Qty. Base frame T32002X.1 Front leg T32002X.4 Boom T32002X.3 Boom extension T32002X-3 Support strap T32002X-2 Hydraulic ram T30506X.0 Pump handle QYL5-23 Hook chain T32002.5 Main chain assembly T32002X.2 Bolt M18x110 GB5780 Bolt M16x90 GB5780 GB5782 Bolt M16x90（8.8）... - Page 25 HYDRAULIC LONG RAM ASSEMBLY DIAGRAM...
-
Page 26: Replacement Parts
HYDRAULIC LONG RAM PARTS LIST Index # Description Part No. Qty. T30506X-01 Wire ring T30506-06 T30506-05 Split washer T30506-09 Y-Ring T30506-10 Wire ring T30506-11 Cylinder T30506X-03 Copper Washer QYL5D-12 Tube T90403-35 Ball GB308 Copper Washer QYL8-13 Pump Cylinder QYL8-10 Seal Ring QYL8-09 O-Ring QYL8-28... - Page 27 Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase.