State Water Heaters 100 Series Instruction Manual
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State Water Heaters 100 Series Instruction Manual

Commercial electric water heaters
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Instruction Manual
coMMercIal electrIc water heaters
Models csB-52/80/120 (serIes 100)
saudi arabia and kuwait Manual
InstallatIon - serVIce - MaIntenance
- operatIon - lIMIted warranty
500 Tennessee Waltz Parkway
Ashland City, TN 37015
Thank you for buying this energy efficient water heater.
We appreciate your confidence in our products.
place these InstructIons adjacent to heater and notIfy owner to keep for future reference.
PRINTED 1213
318269-002
1

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Summary of Contents for State Water Heaters 100 Series

  • Page 1 Instruction Manual coMMercIal electrIc water heaters Models csB-52/80/120 (serIes 100) saudi arabia and kuwait Manual InstallatIon - serVIce - MaIntenance - operatIon - lIMIted warranty 500 Tennessee Waltz Parkway Ashland City, TN 37015 Thank you for buying this energy efficient water heater. We appreciate your confidence in our products.

  • Page 2: Safe Installation, Use, And Service

    safe InstallatIon, use, and serVIce the proper installation, use and servicing of this water heater is extremely important to your safety and the safety of others. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard.

  • Page 3: Hydrogen Gas (Flammable)

    hydroGen Gas (flaMMaBle) Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable. To reduce the risk of injury under these conditions, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system.

  • Page 4: Table Of Contents

    taBle of contents safe InstallatIon, use, and serVIce ........2 ELECTRICAL ..................21 Important Definitions ..............2 Amperage Table/Overcurrent Protection ........22 General safety InforMatIon ........... 2 Heater Circuits - Electronic Control Models ........22 precautions ..................2 Control Circuit - Electronic Control Models ........22 hydrogen Gas (flammable) ............

  • Page 5: Dimensions And Capacities Data

    dIMensIons and capacItIes data dre/dVe Model dIfferences This Instruction Manual covers two models of commercial electric water heaters; CSBS models and CSBI models. These two models are equipped from the factory with different controls. CSBS models are factory equipped with surface mounted thermostat/ECO combination controls.

  • Page 6: Model And Rating

    Model and ratInG COMMERCIAL STORAGE TANK WATER HEATER IPX1 MODEL NUMBER SERIAL NUMBER ITEM ID / PART NUMBER XXXXXXXXXX 1116M000575 XXXXXXXXXX MAXIMUM No. of W (WATTS) WORKING PRESSURE TOTAL 36000 220-240 50-60 6000 1034 CAPACITY US GAL l (LITERS) 119.0 450.5 fIGure 2.

  • Page 7: Locating The New Water Heater

    locatInG the new water heater facts to consIder aBout the locatIon 1. On a level surface. The Qualified Installer may shim the channel type skid base as necessary if levelling is required. 2. Near a floor drain. The heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the heater or to lower floors of the structure.

  • Page 8: User's Information

    user’s InforMatIon control system menus are accessed through the UIM (User Interface therMostat settInGs-surface Mount controls Module) located on front panel of water heater. See Figure 5. Adjustment of temperature controls on surface mounted controls is The Operating Set Point is adjustable from 90°F/42°C to 190°F/88°C. to be performed by a qualified service agent at initial start-up.
  • Page 9 Menu: The left Operational Button is pressed to enter the Main Menu in the Economy Mode Setup menu. The current Operating Mode, where all control system menus are accessed. See Table 5. - Control either Normal Mode or Economy Mode, is displayed beneath the System Menus for a list of control system menus.
  • Page 10 taBle 4. - operatInG states state descrIptIon The water heater is not in an active heating cycle. This usually indicates the temperature in the tank has reached Standby the Operating Set Point and the control system has terminated the heating cycle. Heating The control system is in the Heating Mode.
  • Page 11 differential settings tank temperature Adjustable user setting(s) 1°F (0.6°C) to 20°F (11.0°C) range; factory default Non adjustable information display. Current water temperature as sensed is 2°F (1.1°C). The water heaters covered in this Instruction Manual will by the control system from the immersion Temperature Probe. have 3, 6 or 9 heating elements.
  • Page 12 heater status Menu alarm condition Displays the status of the user definable Alarm Output function - see This menu displays non adjustable operational information. This Alarm Output Setup Menu. Yes = alarm condition has been met, No menu contains more information that can be displayed on one screen = alarm condition has not been met.
  • Page 13 “Normal Operation All Day” - “Economy Mode All Day” and “Normal Normal operation between: When this operating mode is active there will also be start and stop times to program. The normal Operation Between.” Only one Operating Mode can be active, the Operating Set Point is used between the programmed start and stop factory default is Normal Operation All Day.
  • Page 14 econoMy Mode settInGs time clock settings actIon dIsplay From the Desktop Screen navigate to the Economy Mode Setup menu. Use the Up/Down buttons to select (highlight in black) Current Time sub menu. Press the Operational Button underneath “CHANGE” to enter the Current Time sub menu.
  • Page 15 econoMy Mode settInGs daily operating Mode settings actIon dIsplay Economy Mode All Day: From the Economy Mode Setup menu use the Up/Down buttons to select (highlight in black) the Daily sub menu for “Sun.” Press the Operational Button underneath “CHANGE” to enter this menu. Use the Up/Down buttons to select (highlight in black) the “Economy Mode All Day”...
  • Page 16 alarM output setup Menu dIsplay settInGs Menu Permits user to set the condition (from a list of options) for when Permits user to set display options for viewing information on the the CCB’s integral alarm output relay will be energized. Alarm relay UIM’s LCD screen.
  • Page 17 elapsed time This menu displays non adjustable operational information. The control system records and stores the last 9 Fault and Alert messages Total accumulated time the control system (water heater) has been energized. in chronological order in this menu. The most recent will be at the top of the list.
  • Page 18 restore factory defaults actIon dIsplay From the Main Menu use the Up/Down buttons to select (highlight in black) the “Restore Factory Defaults” menu. Press the Operational Button underneath “SELECT.” The Restore Factory Defaults menu will be displayed. From the Restore Factory Defaults menu press the Operational Button underneath “YES.”...

  • Page 19: Installation

    InstallatIon reQuIreD AbIlIty Installation and service of this water heater requires ability equivalent to that of a qualified agency (page 2) in the field involved. Plumbing and electrical work is required. General The installation must conform with these instructions and the Local/ National code authority having jurisdiction and the requirements of the power company.

  • Page 20: Water Line Connections

    that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements of ASME. If replaced, the new valve must meet the requirements of Local/ National codes, but not less than a combination temperature and pressure relief valve rated/sized and certified as indicated in the above paragraph.

  • Page 21: Electrical

    electrIcal General The installation must conform with these instructions and the Local/National code authority having jurisdiction and the requirements of the power company. In the absence of Local/National codes, the installation must comply with the current editions of the National Electrical Code, NFPA 70 or the Canadian Electrical Code CSA C22.1.

  • Page 22: Amperage Table/Overcurrent Protection

    aMperaGe taBle/oVercurrent protectIon transformer. Standard equipment includes control circuit fusing using two, 3 amp, class G fuses with 600 volt rating. Do not substitute The rating of the overcurrent protection must be computed on the fuses of a different rating. basis of 125% of the total connected load amperage.

  • Page 23: Wiring Diagrams

    wIrInG dIaGraMs ccB (central control Board) cIrcuIt Board control cIrcuIt dIaGraM - electronIc control Models TERM. BLK L1 L2 L3 120V TRANSFORMER 3 A FUSE UPPER BANK CONTACT COILS CONTACT # 6 CONTACT # 5 (NINE ELEMENTS MODEL ONLY) (SIX AND NINE ELEMENTS MODEL ONLY) CONTACT # 4 CONTACT # 3 MIDDLE BANK CONTACT COILS...
  • Page 24 wIrInG dIaGraMs power cIrcuIt dIaGraMs - electronIc control Models sInGle / three phase delta The water heater’s electrical components are pictured and identified on page 7. The following describes the heater circuits and includes wiring diagrams. All heater circuits are designed for 60/50 hertz alternating current. The water heater circuit wiring is 12 AWG, AWM, or TEW type, rated 600 volts, 105°C.
  • Page 25 wIrInG dIaGraMs nIne eleMent - sInGle and three phase DIAgrAM 3. conVersIon to sInGle phase conVersIon to three phase When the heater is shipped for connection to a three-phase electrical When heater is shipped for connection to a single-phase electrical service, it may be connected to a single-phase electrical service of service, it may be connected to a three-phase electrical service of the same voltage by:...
  • Page 26 wIrInG dIaGraMs power cIrcuIt dIaGraMs - surface Mount control Models sInGle / three phase delta The water heater’s electrical components are pictured and identified on page 8. The following describes the heater circuits and includes wiring diagrams. All heater circuits are designed for 60/50 hertz alternating current. The water heater circuit wiring is 12 AWG, AWM, or TEW type, rated 600 volts, 105°C.
  • Page 27 wIrInG dIaGraMs nIne eleMents - sInGle and three phase dIaGraM 5. conVersIon to sInGle phase conVersIon to three phase When the heater is shipped for connection to a three-phase electrical When heater is shipped for connection to a single-phase electrical service, it may be connected to a single-phase electrical service of service, it may be connected to a three-phase electrical service of the same voltage by:...
  • Page 28 wIrInG dIaGraMs UNIVERSAL TRANSFORMER CONFIGURATION INPUT VOLTAGE INPUT CONNECTION OUTPUT CONNECTION 220 VOLT H1-H2 x1-x4 380 VOLT H1-H3 x1-x4 400/415 VOLT H1-H3 x1-x3 575/600 VOLT H1-H5 x1-x3 trANSForMer coNNectIoNS For “y” coNNectIoNS DIAgrAM 6.
  • Page 29 wIrInG dIaGraMs TERM. BLK L1 L2 L3 120V TRANSFORMER 3 A FUSE UPPER BANK CONTACT COILS CONTACT # 3 (NINE ELEMENTS MODEL ONLY) (SIX AND NINE ELEMENTS MODEL ONLY) CONTACT # 2 MIDDLE BANK CONTACT COILS LOWER BANK CONTACT COILS CONTACT # 1 24 V 25 VA...
  • Page 30 wIrInG dIaGraMs FUSES OPTIONAL FOR CANADIAN MODELS “y” coNNectIoN Power cIrcuIt DIAgrAM For uNItS wItH “IMMerSIoN” tyPe teMPerAture Probe dIaGraM 8.
  • Page 31 wIrInG dIaGraMs “y” coNNectIoNS Power cIrcuIt DIAgrAM For uNItS wItH SurFAce - MouNteD tHerMoStAt dIaGraM 9.

  • Page 32: Operation

    operatIon InItIal start up General The following checks should be made by the installer when the heater Refer to the Features and Components section of this manual (pages is placed into operation for the first time. 7 & 8) for the location of components mentioned in the instructions that follow.

  • Page 33: Temperature Regulation

    teMperature reGulatIon therMostat settInGs - surface Mount control hIGh teMperature lIMIt controls (eco) Adjustment of temperature controls on surface mounted controls is Both the ELECTRONIC CONTROL and SURFACE MOUNT to be performed by a qualified service agent at initial start-up. CONTROL model water heaters are equipped with one or more ECO (energy cut off) non adjustable high temperature limit control(s).

  • Page 34: Maintenance

    MaIntenance General For convenience, sediment removal and element lime scale removal should be performed at the same time as follows. lIMe scale reMoVal Lime scale accumulations on the heating elements is a normal condition, common to all immersion type elements. Factors which affect the amounts of this formation are: 1.

  • Page 35: Troubleshooting Checklist

    trouBleshootInG checklIst checklIst aBnorMal sounds 1. Sediment or lime scale accumulations on the elements causes sizzling and hissing noises when the heater is operating. • The sounds are normal, however, tank bottom and elements should be cleaned. See Maintenance section of this manual. 2.

  • Page 36: Leakage Checkpoints

    leakaGe checkpoInts INStructIoNS: uSe tHIS IlluStrAtIoN AS A guIDe wHeN cHecKINg For SourceS oF wAter leAKAge All water which appears at the heater bottom or on the surrounding floor may be caused by condensation, loose connections or relief valve operation and leakage. Do not replace the heater until a full inspection of all potential leak points is made and corrective steps taken to stop the leak.

  • Page 37: Features And Components

    features and coMponents electronIc control Models fIGure 9.
  • Page 38 features and coMponents surface Mount control Models fIGure 10.

  • Page 39: Piping Diagrams

    pIpInG dIaGraMs...
  • Page 47 pIpInG dIaGraMs fIGure 11 - ManIfold kIts ALL DIMENSIONS IN INCHES (millimeters) ManIfold kIts two heaters tank capacity part number gallons (liters) 66 1/4 56 3/4 27 1/4 13 1/4 52 (189.3) 9003429205 (1683) (1441) (692) (337) 70 1/2 60 1/4 31 1/4 9 3/4 80 (302.8)

  • Page 48: Notes

    notes...
  • Page 49 notes...
  • Page 50 notes...
  • Page 51 State Water Heaters, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater. the tank If the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potable water therein, during the first THREE years after initial installation, the warrantor will supply a complete new State water heater of equivalent size and current model.
  • Page 52 500 Tennessee Waltz Parkway, Ashland City, TN 37015 Technical Support: 800-365-8170 • Parts: 800-821-2017 www.statewaterheaters.com Copyright © 2013 State Industries, Inc., All rights reserved.
  • Page 60 ‫خزان‬...
  • Page 62 AOS ‫خزان‬ ‫خزان‬...
  • Page 64 ‫خزان‬...
  • Page 66 ‫خزان‬...
  • Page 72 ‫إعادة تعيين‬...
  • Page 76 ‫أ س و د‬ ‫أ ب ي ض‬...

This manual is also suitable for:

Csb-52Csb-80Csb-120

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