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GE 2011 E - Star Manual
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GE 2011 E - Star Manual

GE 2011 E - Star Manual

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Dishwasher Training – 2011
New Door Configuration
2011 E - Star

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Summary of Contents for GE 2011 E - Star

  • Page 1 Dishwasher Training – 2011 New Door Configuration 2011 E - Star...
  • Page 2 Updates Front Control Models • 2011 E-star w/ enhanced control. • Locking connectors on control/harnesses. • Upper rack slides improved to wheels on rails. • Revised tines spacing in upper/lower racks. Current front control New Product - Top Controls on Plastic Tubs •...
  • Page 3 IMPORTANT SAFETY NOTICE The information in this presentation is intended for use by individuals possessing adequate backgrounds of electrical, electronic, & mechanical experience. Any attempt to repair a major appliance may result in personal injury & property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
  • Page 4 GE Factory Service Employees are required to use safety glasses with side shields, safety gloves & steel toe shoes for all repairs. Plano Safety Glasses Steel Toe Shoes Dyneema® Cut Resistant Glove Prescription Safety Glasses Safety Glasses VR Gloves – provide shock protection...
  • Page 5 Front Control Top Control 7/28/2011...
  • Page 6 New Door components Tactile Control Buttons, Vent, Pocket Door Handle and Front Light Indicator Lens 7/28/2011...

  • Page 7: Front Controls

    Front Controls Top Controls GLD2800V GLD2850V GLD4908V GLD4968V GLD4500V GLD4550V GLD4560V GLD5606V GLD5656V GLD5666V GLD4604V GLD4644V GLD4664V GLD5706V GLD5756V GLD5766V GLC5604V GLD5808V GLD5868V GLD5604V GLD5654V GLD5664V GLD7706V GLD7766V GLD5600V GLD5660V GLD7708V GLD7768V GLD7806V GLD7866V GDET106V GDWT166V 7/28/2011...
  • Page 8 Cycles and Times (Top Control): Auto**: 5-7 gallons* 49-133 minutes* Sanitize: 8.8-11.8 gallons* 50-279 minutes* Normal: 3.3-8.3 gallons* 54-143 minutes* Light: 7.6-10.5 gallons* 46-88 Minutes* *Min = low soil Max = high soil and all options selected 35 minute heated dry in Normal Wash 45 minute dry in Auto, Sanitize and Light Wash Steam Option adds 15 minutes to cycle **Some models do not have an Auto Cycle...
  • Page 9 Cycles and Times (Front Control): Pots & Pans or Heavy**: 11.8 gallons 88 minutes (Timed cycle) Sanitize**: 8.8-11.8 gallons* 50-279 minutes* Normal: 3.3-8.3 gallons* 54-143 minutes* Light**: 7.6-10.5 gallons* 46-88 Minutes* China Crystal**: 9.2 gallons 41 minutes (Timed Cycle) Rinsed Only**: 1.2 gallons 7 minutes *Min = low soil Max = high soil and all options selected...
  • Page 10 Cycle Time Definition Normal or Auto Cycles with all Heat Options selected (times and cycles change depending on Turbidity Sensor readings) Pre- Pre- Pre- Steam Steam Pre- Pre- Main Post Post Final Wash Wash Wash Wash Wash Wash Wash Wash Rinse Water Valve (seconds) Circulation (minutes) Heater (minutes)
  • Page 11 Mini Manual Location - Plastic Tub 7/28/2011...
  • Page 12 Passive Vent, No Fan or damper 7/28/2011...
  • Page 13 Indicator Lamp Lens Solid Amber when running, Solid Green when Clean 7/28/2011...
  • Page 14 Improved Racks, Rollers and Tracks, Plastic tub 7/28/2011...
  • Page 15 New rollers on Rack New end caps, notice new tab 7/28/2011...
  • Page 16 Push Tab to center to remove 7/28/2011...
  • Page 17 7/28/2011...
  • Page 18 Track, Rear Cap and Roller / Stud on tub 7/28/2011...
  • Page 19 Door Strike / Catch is non adjustable 7/28/2011...
  • Page 20 Tub TCO location 1 shot with Manual reset Trip at 189 with manual reset 7/28/2011...
  • Page 21 Tub TCO is resettable, if tripped, Reset TCO & replace the control 7/28/2011...
  • Page 22 Fill hose should be inserted 1 1/2 inches 7/28/2011...
  • Page 23 Fill Funnel, inside tub 7/28/2011...
  • Page 24 Rotate Clockwise to remove 7/28/2011...
  • Page 25 Fill funnel seal seal 7/28/2011...
  • Page 26 Turn Counterclockwise and lift to remove wash arm 7/28/2011...
  • Page 27 Hub Nut Fine Filter Coarse Filter 7/28/2011...
  • Page 28 Remove nut to remove Fine Filter 7/28/2011...
  • Page 29 Lift Fine Filter to remove 7/28/2011...
  • Page 30 To remove Top Wash Arm and Conduit, remove ¼” Hex screw Conduit 7/28/2011...
  • Page 31 Lift Tab, continue to remove Conduit 7/28/2011...
  • Page 32 Push Conduit back and to side to finish removal, being careful to not break tab. 7/28/2011...
  • Page 33 To remove Sump Cover push in 4 tabs and lift cover 7/28/2011...
  • Page 34 To Remove sump filter, the tabs can be released with a screwdriver or putty knife 7/28/2011...
  • Page 35 Push Sump Filter to right and lift to remove 7/28/2011...
  • Page 36 Tab location for cover and filter removal Cover tabs Sump Tabs 7/28/2011...
  • Page 37 To remove the wash arm hub or support, twist counterclockwise. It will make a snap noise when the locator tab on the tub breaks (this is normal). 7/28/2011...
  • Page 38 With hub removed, Coarse Filter can now be removed 7/28/2011...
  • Page 39 Coarse Filter removal. 7/28/2011...
  • Page 40 Proper location of the Wash Arm Bearing or Thrust Washer 7/28/2011...
  • Page 41 Make sure the Bearing or Thrust Washer is in place when re-assembled. 7/28/2011...
  • Page 42 Overfill System will only cut voltage to Water Valve. To remove cover, unscrew ¼” Screw and lift Cover 7/28/2011...
  • Page 43 Float Dome, to remove, simply lift 7/28/2011...
  • Page 44 Float Stem activates Flood Switch below. 7/28/2011...
  • Page 45 2 screws at bottom of door Inner door removal 2 machine screws located at hinge 6 screws top part of inner door 7/28/2011...
  • Page 46 New Door Components Inner Door Outer Door Tactile Switches Venting Locking Connectors Passive Vent 7/28/2011...
  • Page 47 New Top Control Inner Door configuration Cover Console Vinyl Shield Tactile Vent Switch Door Switch Assembly 7/28/2011...
  • Page 48 Vinyl Shield will only have to be removed if console is replaced, it can be folded up to access control. Vinyl Shield MUST be in place. 7/28/2011...
  • Page 49 Shield folded back to show control TCO, located on cover 1 shot Trip at 280 7/28/2011...
  • Page 50 Control TCO is one shot, If tripped, look for control, connector wire damage. Replace damaged components. 7/28/2011...
  • Page 51 Cover removal, 1. lift top and pull out, 2. push bottom down 7/28/2011...
  • Page 52 To remove control board, remove 1 screw in center of board and release tabs. Notice locking connectors. Tabs Screw 7/28/2011...
  • Page 53 Model Select MUST be Transferred or new control will not operate, just flash 7/28/2011...
  • Page 54 Insulator between control board and console, Must be installed 7/28/2011...
  • Page 55 Pocket Handle has 4 screws, control board must be removed to access screw under control. 7/28/2011...
  • Page 56 Handle can now be removed from the front 7/28/2011...
  • Page 57 Tactile switch has 2 screws securing switch to console 7/28/2011...
  • Page 58 Switch has a silicone pad to protect from moisture and buttons. Wire harness must be removed from control board. 7/28/2011...
  • Page 59 Buttons and Silicone Pad come as an assembly 7/28/2011...
  • Page 60 Notice buttons are keyed, they fit one way 7/28/2011...
  • Page 61 Indicator light on front panel. Solid Amber when unit is operating, Solid Green when cycle ended and dishes are clean 7/28/2011...
  • Page 62 To Remove Door Switch assembly, unscrew 2 screws, Insulator MUST be used 7/28/2011...
  • Page 63 Door Switch Assembly held in place with bracket and 2 screws. Insulator must be in place (previous slide) 7/28/2011...
  • Page 64 Door Switch comes as an assembly, 2 switches and bracket / actuator 7/28/2011...
  • Page 65 When replacing Front Panel, Console or Light Lens, the Vent will have to be removed and replaced (double back tape cannot be reused) New vent will come with Console and Lens as a Kit vent 7/28/2011...
  • Page 66 Pry the old vent louver off of the outer door. 7/28/2011...
  • Page 67 Remove any excess adhesive from the outer door Dispose old vent 7/28/2011...
  • Page 68 Install new vent on clean panel 7/28/2011...
  • Page 69 Console can be removed when Control, Pocket Handle and Vent have been removed 7/28/2011...
  • Page 70 Console removed 7/28/2011...
  • Page 71 Lens Adhered with double back tape Console must be removed to access lens 7/28/2011...

  • Page 72: Washability Complaints

    WASHABILITY COMPLAINTS 1. Level DW left to right and front to back. 2. Verify presence of air gap or high drain loop. 3. Confirm lower spray arm thrust washer is installed 4. Confirm spray arms spin freely. 5. Confirm spray arm jets are clear. 6.
  • Page 73 Correct water level Main wash is suggested time to check for proper level. 7/28/2011...
  • Page 74 7/28/2011...
  • Page 75 7/28/2011...
  • Page 76 Schematic 7/28/2011...
  • Page 77 Control replacement / Calibration The dishwasher will enter into the TEST/ CALIBRATION mode at first power-up. The door must be closed and latched. WAIT until the second fill (approximately 6 minutes from power-up) to cancel cycle by pressing the Start/Reset pad. The dishwasher will be ready to operate after the pump out.
  • Page 78 SS units have different Racking and Inner Door Vent Tactile Switch Assembly and Vent on outer door is the same as on Plastic Tub 7/28/2011...
  • Page 79 Mini Manual Location - Stainless Tub 7/28/2011...
  • Page 80 Tub TCO is located Front Center behind cross member. If it is open, replace the control. Trips at 165, auto reset at 150 7/28/2011...
  • Page 81 SS Upper rack - slide Front view with rack pushed in. Upper rack extended outward NOTE: Removing front end caps will not release rack 7/28/2011...
  • Page 82 Upper rack - slide (Right side) To remove upper rack assembly, press “down” to disengage lever on left side and “up” on the right side. Pull rack assembly forward and out 7/28/2011...
  • Page 83 Door catch is non-adjustable 7/28/2011...
  • Page 84 Door separated, there are no hangers to balance the door as on previous models. 7/28/2011...
  • Page 85 Inner door components Vent, Control cover and door switch different, compared to plastic tub 7/28/2011...
  • Page 86 Console Component View To remove Console, Handle and Vent must be removed Door Switch Control and cover 1 shot Trip at 280 Vent Handle Screws Tactile Switch 7/28/2011...
  • Page 87 Single door switch, breaks line side 7/28/2011...
  • Page 88 Vent on SS units is different than Plastic Tubs. Correct install is critical for proper operation. It is possible to install the vent incorrectly! 7/28/2011...
  • Page 89 The vent is keyed, but in the middle. The vent can be installed incorrectly. 7/28/2011...
  • Page 90 SS Vent correctly installed Correct positioning 7/28/2011...
  • Page 91 Incorrect position, no airflow = no dry / poor dry and leaks out bottom of door Incorrect position 7/28/2011...
  • Page 92 WASHABILITY COMPLAINTS 1. Level DW left to right and front to back. 2. Verify presence of air gap or high drain loop. 3. Confirm lower spray arm thrust washer is installed 4. Confirm spray arms spin freely. 5. Confirm spray arm jets are clear. 6.
  • Page 93 Correct water level Main wash is suggested time to check for proper level. fill is 63 seconds, there is a partial drain and fill before main wash. 7/28/2011...
  • Page 94 Service Mode SS 7/28/2011...
  • Page 95 SS Schematic 7/28/2011...