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G G 2 2 O O p p e e r r a a t t o o r r s s G G u u i i d d e e
I I n n c c l l u u d d e e s s S S a a f f e e t t y y , , U U s s e e , , a a n n d d M M a a i i n n t t e e n n a a n n c c e e
I I n n f f o o r r m m a a t t i i o o n n
1 1 1 1 5 5 H H . . O O . . , , 1 1 4 4 0 0 H H P P , , 1 1 5 5 0 0
H H P P ( ( 1 1 . . 8 8 6 6 5 5 L L I I n n l l i i n n e e 3 3 – – C C y y l l i i n n d d e e r r ) )
W W A A R R N N I I N N G G
R R e e a a d d t t h h i i s s M M a a n n u u a a l l t t h h o o r r o o u u g g h h l l y y . . I I t t c c o o n n t t a a i i n n s s i i m m p p o o r r t t a a n n t t s s a a f f e e t t y y i i n n f f o o r r m m a a t t i i o o n n . .
M M i i n n i i m m u u m m r r e e c c o o m m m m e e n n d d e e d d o o p p e e r r a a t t o o r r a a g g e e : : 1 1 6 6 y y e e a a r r s s o o l l d d . . K K e e e e p p t t h h i i s s O O p p e e r r a a t t o o r r ' ' s s
M M a a n n u u a a l l i i n n t t h h e e b b o o a a t t . .
*217064*
V V e e r r s s i i o o n n - -
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Summary of Contents for BRP Evinrude E-TEC G2
- Page 1 G G 2 2 O O p p e e r r a a t t o o r r s s G G u u i i d d e e I I n n c c l l u u d d e e s s S S a a f f e e t t y y , , U U s s e e , , a a n n d d M M a a i i n n t t e e n n a a n n c c e e I I n n f f o o r r m m a a t t i i o o n n 1 1 1 1 5 5 H H .
- Page 2 ©Bombardier Recreational Products Inc. (BRP) 2019 ™®Trademarks of BRP or its affiliates. This document contains the trademarks of the following companies: 2+4 Fuel Conditioner® is a registered trademark of BRP. E-TEC® is a registered trademark of BRP. Evinrude® is a registered trademark of BRP.
- Page 3 F F E E A A T T U U R R E E S S A A T T A A G G L L A A N N C C E E E E a a s s y y t t o o O O w w n n a a n n d d O O p p e e r r a a t t e e –...
- Page 4 T T A A B B L L E E O O F F C C O O N N T T E E N N T T S S T T A A B B L L E E O O F F C C O O N N T T E E N N T T S S F F E E A A T T U U R R E E S S A A T T A A G G L L A A N N C C E E .
- Page 5 TABLE OF CONTENTS I I N N S S P P E E C C T T I I O O N N S S C C H H E E D D U U L L E E ..............................5 5 2 2 Inspection Table ...................53 Engine Care Products ................54 M M A A I I N N T T E E N N A A N N C C E E...
- Page 6 TABLE OF CONTENTS This page is intentionally blank...
- Page 7 A A B B O O U U T T T T H H I I S S G G U U I I D D E E This Operator’s Guide is an essential classes, call toll free 1-800-336- part of your Evinrude® E-TEC® out- BOAT.
- Page 8 ABOUT THIS GUIDE This page is intentionally blank...
- Page 9 S S A A F F E E T T Y Y I I N N F F O O R R M M A A T T I I O O N N SAFETY INFORMATION...
- Page 10 I I M M P P O O R R T T A A N N T T S S A A F F E E T T Y Y M M E E S S S S A A G G E E S S This Operator’s Guide contains es- adhere to the fueling procedure sential information to help prevent...
- Page 11 – The outboard must be correctly in- stalled. Failure to correctly install the outboard could result in seri- ous injury, death or property dam- age. BRP recommends that your Dealer install your outboard to en- sure proper installation. – Do not overpower your boat by us-...
- Page 12 P P R R O O D D U U C C T T R R E E F F E E R R E E N N C C E E S S , , I I L L L L U U S S T T R R A A T T I I O O N N S S A A N N D D S S P P E E C C I I F F I I C C A A T T I I O O N N S S BRP reserves the right to make Recreational...
- Page 13 D D E E C C L L A A R R A A T T I I O O N N O O F F C C O O N N F F O O R R M M I I T T Y Y The EC Declaration of Conformity does not appear in this version of the Opera- tor's Guide.
- Page 14 SAFETY INFORMATION This page is intentionally blank SAFETY INFORMATION...
- Page 15 U U S S I I N N G G Y Y O O U U R R E E V V I I N N R R U U D D E E O O U U T T B B O O A A R R D D...
- Page 16 3 3 . . O O I I L L U U S S A A G G E E N N O O T T I I C C E E L L A A B B E E L L EMISSION CONTROL INFORMATION - BRP US INC.
- Page 17 IMPORTANT ON-PRODUCT LABELS H H a a n n g g T T a a g g •The first character is the year. All outboards are shipped with the fol- lowing hang tag attached. This tag will •The second character is the month be included with your pre-delivery (January = A, February = B, March = items.
- Page 18 IMPORTANT ON-PRODUCT LABELS C C o o m m p p o o n n e e n n t t I I d d e e n n t t i i f f i i c c a a t t i i o o n n - - S S t t a a r r b b o o a a r r d d N N O O T T E E : : Some engine safety labels are not shown on illustrations.
- Page 19 IMPORTANT ON-PRODUCT LABELS C C o o m m p p o o n n e e n n t t I I d d e e n n t t i i f f i i c c a a t t i i o o n n - - P P o o r r t t N N O O T T E E : : Some engine safety labels are not shown on illustrations.
- Page 20 IMPORTANT ON-PRODUCT LABELS C C o o m m p p o o n n e e n n t t I I d d e e n n t t i i f f i i c c a a t t i i o o n n - - S S t t a a r r b b o o a a r r d d N N O O T T E E : : Some engine safety labels are not shown on illustrations.
- Page 21 IMPORTANT ON-PRODUCT LABELS C C o o m m p p o o n n e e n n t t I I d d e e n n t t i i f f i i c c a a t t i i o o n n - - P P o o r r t t N N O O T T E E : : Some engine safety labels are not shown on illustrations.
- Page 22 IMPORTANT ON-PRODUCT LABELS C C o o m m p p o o n n e e n n t t I I d d e e n n t t i i f f i i c c a a t t i i o o n n - - F F r r o o n n t t N N O O T T E E : : Some engine safety labels are not shown on illustrations.
- Page 23 2 2 – – S S T T R R O O K K E E E E N N G G I I N N E E O O I I L L R R E E Q Q U U I I R R E E M M E E N N T T S S To check oil level: N N O O T T I I C C E E –...
- Page 24 2–STROKE ENGINE OIL REQUIREMENTS 4. Replace the filler cap and tighten If available, Evinrude Diagnostic soft- securely. ware v 6.1 or higher may be used to prime the oil system ONE time. If you run the tank empty, you must prime the oil system before using the F F u u e e l l R R e e q q u u i i r r e e m m e e n n t t s s engine.
- Page 25 2–STROKE ENGINE OIL REQUIREMENTS outboard engines and fuel system The use of unleaded gasoline contain- components ing alcohol above the percentage – Vapor lock or fuel starvation specified by government regulations – Starting and operating difficulties is not recommended. Use of fuel la- –...
- Page 26 2–STROKE ENGINE OIL REQUIREMENTS U U s s e e O O u u t t s s i i d d e e o o f f N N o o r r t t h h A A m m e e r r i i c c a a F F u u e e l l i i n n g g P P r r o o c c e e d d u u r r e e The use of unleaded gasoline contain- W W A A R R N N I I N N G G...
- Page 27 2–STROKE ENGINE OIL REQUIREMENTS 4. Stop filling immediately when the continuously and should be used dur- automatic shut-off feature of the ing any period when the outboard is gas pump handle activates. not being operated on a regular basis. 5. Wait a moment before removing Its use will reduce spark plug fouling, the gas pump nozzle from the filler fuel system icing, and fuel system...
- Page 28 O O P P E E R R A A T T I I O O N N S S a a f f e e t t y y I I n n f f o o r r m m a a t t i i o o n n W W A A R R N N I I N N G G B B e e f f a a m m i i l l i i a a r r w w i i t t h h t t h h e e w w a a t t e e r r s s y y o o u u D D A A N N G G E E R R...
- Page 29 OPERATION E E n n g g i i n n e e C C u u t t - - O O f f f f S S w w i i t t c c h h / / K K e e y y S S w w i i t t c c h h clip and tether cord anytime the en- gine is running.
- Page 30 OPERATION long, it can be shortened by knotting E E n n g g i i n n e e S S t t a a r r t t i i n n g g or looping it. DO NOT cut and re-tie I I M M P P O O R R T T A A N N T T If equipped with the tether cord.
- Page 31 OPERATION If your outboard does not react nor- remote control systems, refer to the “ Evinrude ICON II User’s Guide”. mally to this starting procedure or if it fails to start, refer to . R R e e m m o o t t e e C C o o n n t t r r o o l l S S e e l l e e c c t t i i o o n n A A f f t t e e r r E E n n g g i i n n e e S S t t a a r r t t s s Evinrude ICON II is an intelligent, The engine monitoring system will...
- Page 32 OPERATION – Port Engine speed is below 700 – Port Throttle setting is above 95% – A critical fault is set E E v v i i n n r r u u d d e e M M e e c c h h a a n n i i c c a a l l C C o o n n t t r r o o l l s s W W A A R R N N I I N N G G I I f f y y o o u u c c h h o o o o s s e e a a n n o o n n - - E E v v i i n n r r u u d d e e r r e e - - m m o o t t e e c c o o n n t t r r o o l l , , i i t t m m u u s s t t h h a a v v e e a a s s t t a a r r t t - -...
- Page 33 OPERATION C C O O N N C C E E A A L L E E D D S S I I D D E E M M O O U U N N T T C C O O N N T T R R O O L L 1.
- Page 34 OPERATION NEUTRAL REVERSE FORWARD REVERSE FORWARD B B i i n n n n a a c c l l e e M M o o u u n n t t C C o o n n t t r r o o l l s s T T Y Y P P I I C C A A L L F F U U E E L L E E C C O O N N O O M M Y Y T T H H R R O O T T T T L L E E Move the control handle with a firm, R R A A N N G G E E...
- Page 35 OPERATION normal. The system will turn off after a The boat should accelerate quickly, few seconds of non-use. plane easily, and run parallel to the surface of the water at high speeds. W W A A R R N N I I N N G G If trim position is too LOW the front of W W h h e e n n o o p p e e r r a a t t i i n n g g i i n n r r o o u u g g h h w w a a t t e e r r o o r r boat will be DOWN and push water.
- Page 36 OPERATION Over-trimming increases engine RPM while decreasing speed. The best trim setting is when the highest speed is achieved with the lowest engine RPM. I I M M P P O O R R T T A A N N T T : : Weight distribution can affect the performance of the...
- Page 37 OPERATION M M a a n n u u a a l l R R e e l l e e a a s s e e V V a a l l v v e e I I m m p p a a c c t t D D a a m m a a g g e e P P r r o o t t e e c c t t i i o o n n If needed, the outboard will tilt up or W W A A R R N N I I N N G G down manually, using the manual re-...
- Page 38 OPERATION an underwater object. See the SERV- ICE NOTE . W W A A R R N N I I N N G G F F a a i i l l u u r r e e t t o o i i n n s s p p e e c c t t f f o o r r d d a a m m a a g g e e a a f f t t e e r r a a n n a a c c c c i i d d e e n n t t o o r r s s t t r r i i k k i i n n g g a a n n o o b b - - j j e e c c t t c c o o u u l l d d r r e e s s u u l l t t i i n n s s u u d d d d e e n n , , u u n n e e x x - - p p e e c c t t e e d d c c o o m m p p o o n n e e n n t t f f a a i i l l u u r r e e , , l l o o s s s s o o f f...
- Page 39 OPERATION E E n n g g i i n n e e M M o o n n i i t t o o r r i i n n g g E E v v i i n n r r u u d d e e I I C C O O N N T T o o u u c c h h The digital touch screen displays a I I M M P P O O R R T T A A N N T T : : Your outboard must “booting”...
- Page 40 OPERATION Under certain operating conditions the – The number of recovery pulses de- EMM will shut OFF the engine. pends on the amount of time the engine spent in SAFE mode – The recovery process will take less W W A A R R N N I I N N G G than 30 seconds to complete.
- Page 41 OPERATION T T E E M M P P o o r r H H O O T T During operation in freezing weather, keep the gearcase submerged at all The TEMP warning indicates the en- times. gine is overheating. Depending on the severity of the overheating, the EMM Upon removing your outboard from may initiate one or more of the follow-...
- Page 42 OPERATION gearcase out of the water, except in T T r r a a n n s s p p o o r r t t i i n n g g t t h h e e O O u u t t b b o o a a r r d d freezing temperatures.
- Page 43 OPERATION contaminants from entering the hy- draulic system. W W A A R R N N I I N N G G A A s s m m a a l l l l a a m m o o u u n n t t o o f f f f u u e e l l m m a a y y b b e e r r e e - - l l e e a a s s e e d d w w h h e e n n t t h h e e f f u u e e l l l l i i n n e e i i s s d d i i s s c c o o n n n n e e c c t t e e d d .
- Page 44 OPERATION D D P P S S S S t t e e e e r r i i n n g g L L o o c c k k 2. Insert the steering lock pin into the swivel bracket boss for storage. W W A A R R N N I I N N G G A A l l w w a a y y s s r r e e m m o o v v e e t t h h e e s s t t e e e e r r i i n n g g l l o o c c k k p p i i n n b b e e f f o o r r e e t t u u r r n n i i n n g g t t h h e e e e n n g g i i n n e e k k e e y y...
- Page 45 OPERATION P P r r e e - - R R i i d d e e I I n n s s p p e e c c t t i i o o n n P P r r e e - - R R i i d d e e I I n n s s p p e e c c t t i i o o n n C C h h e e c c k k l l i i s s t t W W A A R R N N I I N N G G A A l l w w a a y y s s p p e e r r f f o o r r m m a a p p r r e e - - r r i i d d e e i i n n s s p p e e c c t t i i o o n n b b e e f f o o r r e e o o p p e e r r a a t t i i n n g g t t h h e e b b o o a a t t .
- Page 46 OPERATION I I T T E E M M O O P P E E R R A A T T I I O O N N Key / Engine Start switches Test operation. Displays & Gauges Self-test and warning horn, check operation Shift and Throttle Check operation.
- Page 47 OPERATION D D r r a a i i n n C C l l e e a a n n , , D D r r a a i i n n a a n n d d D D r r y y - - E E v v e e r r y y t t h h i i n n g g , , E E v v e e r r y y T T i i m m e e ! ! Remove all water from the boat, in- cluding the ballast, bilge, livewell, en-...
- Page 48 OPERATION TableJpg-CF0AD52C...
- Page 49 E E M M I I S S S S I I O O N N S S I I N N F F O O R R M M A A T T I I O O N N...
- Page 50 Evinrude dealer has the in-depth technical knowledge and tools to service Evin- rude outboard engines, the emission-related warranty is not conditioned on the use of an authorized Evinrude dealer or any other establishment with which BRP has a commercial relationship.
- Page 51 ENGINE EMISSIONS INFORMATION The owner/operator is not to, and should not allow anyone to, modify the engine in any manner that would alter the horsepower or allow emissions levels to ex- ceed their predetermined factory specifications. Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings or specifications will void the product warranty.
- Page 52 I I N N S S P P E E C C T T I I O O N N S S C C H H E E D D U U L L E E...
- Page 53 INSPECTION SCHEDULE I I n n s s p p e e c c t t i i o o n n T T a a b b l l e e Routine inspection and maintenance is necessary to ensure outboard life. The following chart provides guidelines for inspection and maintenance.
- Page 54 INSPECTION SCHEDULE E E n n g g i i n n e e C C a a r r e e P P r r o o d d u u c c t t s s The engine care products listed in the table below are tested, proven, and are recommended for use with Evin- rude E-TEC outboards.
- Page 55 M M A A I I N N T T E E N N A A N N C C E E...
- Page 56 M M A A I I N N T T E E N N A A N N C C E E Evinrude dealer or consult the Evin- The following maintenance proce- dures will help you maintain your Evin- rude service manual. rude outboard.
- Page 57 MAINTENANCE must be inspected for signs of water intrusion. See the SERVICE NOTE . S S t t o o r r a a g g e e W W A A R R N N I I N N G G D D O O N N O O T T r r u u n n t t h h e e e e n n g g i i n n e e i i n n d d o o o o r r s s o o r r w w i i t t h h o o u u t t a a d d e e q q u u a a t t e e v v e e n n t t i i l l a a t t i i o o n n o o r r p p e e r r m m i i t t e e x x h h a a u u s s t t f f u u m m e e s s t t o o a a c c c c u u m m u u - -...
- Page 58 MAINTENANCE – Seal the oil and fuel lines on the – The ICON gauge will display a win- boat and on the outboard to pre- terization message (if equipped). vent leaks and prevent contami- – The SystemCheck gauge lights nants from entering the oil or fuel flash (if equipped).
- Page 59 MAINTENANCE outboard. Only running outboard 6. Push the engine trim button in the (s) will be winterized. following order within 3 seconds: 11. The outboard (s) will automatically D D O O W W N N , , U U P P , , D D O O W W N N . shut off when the process is 7.
- Page 60 MAINTENANCE Charge the battery. See B B a a t t t t e e r r y y Following E E n n g g i i n n e e S S t t a a r r t t i i n n g g , start the outboard.
- Page 61 MAINTENANCE E E m m e e r r g g e e n n c c y y S S t t a a r r t t P P r r o o c c e e d d u u r r e e I I M M P P O O R R T T A A N N T T Evinrude E-TEC models use a dedicated remote con-...
- Page 62 S S p p e e c c i i f f i i c c a a t t i i o o n n s s T T a a b b l l e e S S p p e e c c f f i i c c a a t t i i o o n n s s I I n n l l i i n n e e 3 3 – – C C y y l l i i n n d d e e r r 1 1 . . 8 8 6 6 5 5 L L 1 1 1 1 5 5 H H . . O O . . , , 1 1 4 4 0 0 H H P P , , 1 1 5 5 0 0 H H P P Displacement 113.865 cu.in.
- Page 63 S S p p e e c c f f i i c c a a t t i i o o n n s s I I n n l l i i n n e e 3 3 – – C C y y l l i i n n d d e e r r 1 1 . . 8 8 6 6 5 5 L L 1 1 1 1 5 5 H H . . O O . . , , 1 1 4 4 0 0 H H P P , , 1 1 5 5 0 0 H H P P Battery Charging 30 Amp, Fully Regulated, Single Output Use ONLY:...
- Page 64 SPECIFICATIONS115, 135 HP(IN-LINE 3 CYLINDER, 1.7 LITER) MODELS S S p p e e c c f f i i c c a a t t i i o o n n s s I I n n l l i i n n e e 3 3 – – C C y y l l i i n n d d e e r r 1 1 . . 8 8 6 6 5 5 L L 1 1 1 1 5 5 H H . . O O . . , , 1 1 4 4 0 0 H H P P , , 1 1 5 5 0 0 H H P P Load Equivalency Number (LEN): 1 Receive PGNs: 127488, 129026 NMEA 2000...
- Page 65 1 1 . . S S c c o o p p e e O O f f T T h h e e L L i i f f e e t t i i m m e e W W a a r r r r a a n n t t y y BRP US Inc.* ("BRP") warrants its Evinrude outboard engines sold by authorized Evinrude dealers ("Product") from defects in material or workmanship for the pe-...
- Page 66 State of California, please also refer to the applicable Cali- fornia Emissions Control Warranty Statement contained herein. See your Dealer or your BRP Extended Service Terms ( B. E. S. T. ) contract for terms and conditions.
- Page 67 States and Canada and have purchased Product from a U.S. or Canadian Dealer are eligible for warranty registration and warranty coverage hereunder. Such limi- tations are necessary in order to allow BRP to protect the safety of its products, its consumers, and the general public.
- Page 68 1. The former owner contacts BRP (at the phone number provided below) or a Dealer and gives the coordinates of the new owner; or 2. BRP or a Dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
- Page 69 * Engines sold in Canada are distributed and serviced by Bombardier Recrea- tional Products Inc. * In the European Economic Area and elsewhere, Products are distributed and serviced by BRP European Distribution S.A. and other subsidiaries of BRP. Limited Warranty Revision August 2014...
- Page 70 E E n n g g i i n n e e s s W W h h a a t t i i s s c c o o v v e e r r e e d d : : BRP US Inc. (BRP) warrants that each new Evinrude E-TEC engine sold by authorized Evinrude dealers ("Product") will not be rendered inop-...
- Page 71 All parts replaced under this warranty become the property of BRP. W W h h a a t t B B R R P P w w i i l l l l d d o o : : BRP's sole and exclusive obligation under this limited corro-...
- Page 72 1. The former owner contacts BRP (at the phone number provided below) or a Dealer and gives the coordinates of the new owner; or 2. BRP or a Dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.
- Page 73 Anything that is BRP fault or responsibility. The use of any fuel that is commonly available where the equipment operates unless BRP written maintenance instructions state that this fuel would harm the equipment's emission control system and operators can readily find the proper fuel.
- Page 74 L L i i m m i i t t e e d d A A p p p p l l i i c c a a b b i i l l i i t t y y As a certifying manufacturer, BRP may deny emission-related warranty claims...
- Page 75 SPECIFICATIONS115, 135 HP(IN-LINE 3 CYLINDER, 1.7 LITER) MODELS C C a a l l i i f f o o r r n n i i a a E E m m i i s s s s i i o o n n C C o o n n t t r r o o l l W W a a r r r r a a n n t t y y S S t t a a t t e e m m e e n n t t Your Evinrude E-TEC outboard has a special environmental label required by the California Air Resources Board.
- Page 76 M M a a n n u u f f a a c c t t u u r r e e r r ' ' s s L L i i m m i i t t e e d d W W a a r r r r a a n n t t y y C C o o v v e e r r a a g g e e This emission limited warranty covers Evinrude outboards certified and produced by BRP for sale in California, that are originally sold in California to a California resident, or subsequently warranty-registered to a California resident. The BRP U.S.
- Page 77 The BRP Operator's Guide provided contains written instructions for the proper maintenance and use of your outboard. All emission warranty parts are war- ranted by BRP for the entire warranty period of the outboard, unless the part is scheduled for replacement as required maintenance in the Operator's Guide.
- Page 78 SPECIFICATIONS115, 135 HP(IN-LINE 3 CYLINDER, 1.7 LITER) MODELS For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest authorized BRP dealer, contact: BRP US Inc. / Marine Propulsion Systems After Sales Support, P.O Box 597...
- Page 79 BRP requests you complete the form outlining C C h h a a n n g g e e o o f f A A d d d d r r e e s s s s / / C...
- Page 80 SPECIFICATIONS115, 135 HP(IN-LINE 3 CYLINDER, 1.7 LITER) MODELS...
- Page 81 SPECIFICATIONS115, 135 HP(IN-LINE 3 CYLINDER, 1.7 LITER) MODELS C C o o n n f f i i r r m m a a t t i i o o n n o o f f R R e e c c e e i i p p t t...
- Page 82 6 6 5 5 w w a a r r n n i i n n g g s s . . c c a a . . g g o o v v www.brp.com S S K K I I - - D D O O O O ®...