Page 1 RICOH DD5450/DD5440 Machine Code: C284/C283 Field Service Manual June, 2016...
Page 3: Introduction
Safety instructions Introduction The cause of most accidents is failure to adhere to basic safety rules and observe safety instructions. It is important to prevent potential causes of accidents from occurring. In order to do so, read this manual carefully, and be sure to understand all the safety instructions and correct inspection and servicing procedures that it provides before beginning repair or servicing work.
Page 4: Using The Service Manual
This information is current as of April 2014, and applies basically to the model DD5450/5440. From time to time, parts are changed to improve quality, performance or safety.
Page 5: Safety Instructions
Safety instructions Safety instructions 1. Cautions regarding the installation location CAUTION Installation environment ► Avoid installing the machine in places exposed to direct sunlight. ● Sunlight will cause the temperature in the machine's interior to rise, possibly leading to malfunction of the control system. ●...
Page 6: Cautions For Installation Work
Connect to outlet of 230V AC, 60Hz, at least voltage With no load * No more than 250V AC Use power supply meeting At least 210V AC these requirements At full load DD5450 DD5440 Power consumption Master making Printing 220W 220W (Speed 6) 7.4W...
Page 7: Cautions For Maintenance, Inspection And Servicing
Safety instructions 3. Cautions for maintenance, inspection and servicing WARNING ● Precautions for safe servicing ● Always remove the power cord plug from the outlet before starting work. → Otherwise, you could get a shock or your hands/fingers could be injured. ●...
Page 8: Locations Of Warning Labels
Safety instructions ■Locations of warning labels The locations of the machine's warning labels are shown below. To ensure safe work, read the labels and heed their instructions. Keep the labels clean at all times. If they become damaged or come off, replace them with new ones. CAUTION M7-T3060 View A...
Page 9 Introduction Installation Procedure Description of the Operation Mechanism Standards/Adjustment Maintenance/Check Troubleshooting HELP Mode Others...
Page 10: Table Of Contents
Table of Contents Introduction ………………………………………1 Mechanism Chapter 4 Using the service manual ………………………2 Safety instructions …………………………3 Exterior ……………………………………170 1. Cautions regarding the installation location ………3 Scanner Section……………………………185 2. Cautions for installation work ……………………4 Master making/Master Feed and Ejection Section …192 3.
Page 11: Chapter 1 Introduction
１ Chapter 1 Introduction ........1 Specifications ........2 Dimensions ........3 System Setup ... 4 Part Names and Their Functions ......1. Machine Exteriors ......2. Inside of Machine ..3. Outside/Inside of Print Output Side ........ 4. Display Screen .........
Page 12: Specifications
Chapter 1 Specifications 1 Specifications Model name DD5450 DD5440 Product category Digital Duplicator, floor stand model Master making 18 sec (A4, 100%) 20 sec (A4R, 100%) interval Resolution (Pel path dir.) Scan (input) resolution: 300 dpi × 600 dpi × (line progression dir.) Print (output) resolution: 300 dpi ×600 dpi...
Page 13 Chapter 1 Specifications Model name DD5450 DD5440 <Inch size spec> 100% Preset reduction/enlargement: 50%, 64%, 77%, 121%, 129%, 154% Adjust X:Y Proportions 50%–500% Margin adjust 90%–99% Zoom: 50%–500% １ Auto zoom: 50%, 60%, 64, 70%, 77%, 78%, 91%, 100%, (121%),...
Page 14 • Mac OS X Lion 10.7 ADF DF7010 Platen Cover PN7000 Option Spare drum A4 / Letter drum (for DD5450 only) Tape dispenser (Type D1) USB Slot, Printer Unit (USB), Printer Unit (NIC) Power supply 100–240 V, 50/60 Hz, 200 W 2.4–1.0 A Master making: 78 W, Printing (Speed6): 220 W, Standing by: 8.0 W,...
Page 15: Dimensions
Chapter 1 Dimensions 2 Dimensions Unit: mm １ 1405...
Page 16: System Setup
Chapter 1 System Setup 3 System Setup 1. Before Installation The machine and its optional equipment are set up as follows: ADF/Platen Cover Lan Unit Tape dispenser type D1 Personal Computer USB Slot Cabinet (N/A) Drum Unit :Option REFERENCE Documents prepared on a personal computer can be printed on this machine. The PC interface kit is required to connect this machine to a personal computer.
Page 17: Part Names And Their Functions
Chapter 1 Part Names and Their Functions 4 Part Names and Their Functions 1. Machine Exteriors １ No. Name Function Connector (PC) Use to connect a PC. *It varies by configuration. Scanner button Press to open the scanner unit. USB port Use to connect a USB flash drive.
Page 18: Inside Of Machine
Chapter 1 Part Names and Their Functions 2. Inside of Machine Inside of the master cover area. Master cover Cutter Roll master Drum release lever Ink holder Paper feed rollers Ink pack No. Name Function Drum removal Pressing this button rotates the drum and stops it in position to be button removed.
Page 19: Outside/Inside Of Print Output Side
Chapter 1 Part Names and Their Functions 3. Outside/Inside of Print Output Side Master ejection section １ Top fan No. Name Function Master ejection Press to open the master ejection box. box open button Press and hold to rotate the drum for the set time. 24 Paper eject switch Use to remove paper jams, etc.
Page 20 Chapter 1 Part Names and Their Functions No. Name Function 29 Key card slot Slot a key card. *It varies by configuration. 30 Side fence Slide to match the size of printed paper. 31 Paper stopper Slide to match the size of printed paper. 32 Print tray Holds printed papers.
Page 21 Chapter 1 Part Names and Their Functions 4. Control Panel １ 9 10 11 12 13 No. Name Function Clip holder Pen holder RESET key Returns setting to standard mode. Setting not stored is cleared. Control keys PRINT DARKNESS keys Controls print darkness. PRINT POSITION keys Controls print position (vertical).
Page 22: Display Screen
Chapter 1 Part Names and Their Functions 5. Display Screen ● The operation status or messages appear on the touch panel LCD. Message appears. Number of prints The current setting of PAPER SIZE, ZOOM, IMAGE MODE, DOCUMENT SIZE, and DARKNESS is displayed with an icon and characters.
Page 23 Chapter 2 Installation Procedure ......1 Machine Installation (2) Installing the Knob on the Tape Dispenser ２ ...... (1) Unpacking Checks (3) Installing the Tape Dispenser on the machine ............(2) Installation (4) Setting Tape Roll ....... 1. Installing the machine (5) HELP Setting (Type D1) ...
Page 24: Machine Installation
Chapter 2 Machine Installation 1 Machine Installation (1) Unpacking Checks 1. Packages for 1 complete machine: Printer unit Model name: RICOH DD5450/DD5440 2. Check the contents. Item Quantity 1 Cleaning Cloth 2 Cleaning Cloth Holder 3 Instruction Procedure Case 4 Instruction Manual...
Page 25: Machine Installation
Chapter 2 Machine Installation (2) Installation 1. Installing the machine 1.1 Place the cabinet on a flat, level surface. 1.2 Lock the cabinet’s casters. 1.3 Pull out the handles (4) from the printer unit. ２ 1.4 Lift up the printer unit, and mount it onto the cabinet so that the rubber feet on the underside of the printer unit fit into the recesses in the cabinet.
Page 26: Attaching The Jump Plates
Chapter 2 Machine Installation 2. Attaching the Jump Plates 2.1 Adjust the jump plates on both sides to the A3/B4/A4 position. 2.2 Adjust the jump plates according to the paper size. When moving the “jump plate levers” from the A3/B4/A4 position, move them while holding them up.
Page 27 Chapter 2 Machine Installation 3. Make sure that steps 1 and 2 are performed correctly. 120V AC model WARNING ● Connect the machine to an outlet providing a 60Hz, 15A power supply of at least 120V. ● Insert the power cord’s plug correctly ２...
Page 28: Setting The Roll Master
Chapter 2 Machine Installation 4. Press the power switch. 5. Check the touch panel LCD of the control panel. ● The control panel must display normally. (4) Setting the Roll Master 1. Press the scanner button and open the scanner unit. 2.
Page 29 Chapter 2 Machine Installation 4. Open the master cover while pressing and holding the master cover open lever. ２ 5. Pull out the master and align its leading edge Set the roll master so that as shown below. its leading edge can be seen Roll master from the window.
Page 30: Preparing The Drum
Chapter 2 Machine Installation 7. Gently close the scanner unit. 8. The roll master is automatically set. (5) Preparing the Drum 1. Open the front cover toward you. 2. Make sure that the LED goes on. If not, press the drum removal button. WARNING ●...
Page 31 Chapter 2 Machine Installation 4. Grip the upper drum shaft with your other hand, and pull the drum out towards you while slightly lifting the near end of the drum. WARNING ● Hold the drum unit level with both hands. ●...
Page 32: Setting The Ink Pack
Chapter 2 Machine Installation 8. Close the front cover. (6) Setting the Ink Pack 1. Pull the ink pack holder toward you while holding the ink pump cap. Remove the cap. 2. Insert the ink pack so that the groove on the fits into the “U”...
Page 33 Chapter 2 Machine Installation 3. Push the ink holder back. ２ ● Correct ● Incorrect IMPORTANT ● Push back the ink holder to its original position by holding it. Pushing it back by holding the ink pack or by pushing the ink pack fails to set correctly.
Page 34: Replenishing Ink
Chapter 2 Machine Installation (7) Replenishing Ink 1. Replenishing Ink 1.1 Touch “PROPERTY”. 1.2 Touch “SPECIAL” and then touch the screen switch button ► at the bottom of the screen. 1.3 Touch “REPLENISH INK”. 1.4 Touch “REPLENISHING INK”. Replenishing ink starts. When ink replenishing is completed, the machine stops with a beep.
Page 35: Adjusting Ink Amount
Chapter 2 Machine Installation 2. Adjusting Ink Amount Ink adjusting knob on the rear side Ink adjusting knob on the operation side ２ 2.1 When printed too dark or too light on the • Ink adjusting knob on the operation side (standard position) operation side: Too dark ●...
Page 36: Setting Date & Time
Chapter 2 Machine Installation (8) Setting Date & Time 1. Touch “PROPERTY”. 2. Touch “SETTINGS” and touch the screen switch button ► at the bottom of the screen twice. 3. Touch “DATE & TIME”. 4. Touch the item to be changed and then set the values using the “+”...
Page 37 Chapter 2 Machine Installation 5. Touch “OK”. "DATE & TIME" is set. ２ 6. Touch “END”.
Page 38: Platen Cover Pn7000
Chapter 2 Platen Cover PN7000 2 Platen Cover PN7000 (1) Unpacking Checks 1. Check the product name on the package. 2. Unpack the package. IMPORTANT Carry out unpacking in a place that is safe for the work. 3. Check the contents in the package. Item Quantity 1 Platen Cover...
Page 39: Installing On The Machine
Chapter 2 Platen Cover PN7000 (2) Installing on the machine 1. Install the platen cover using the 2 pcs. of screw. ２ 2. Align the center of the screwhead (red line) with the center of the lines engraved on the hinge plate (blue line).
Page 40: Adf Df7010
Chapter 2 ADF DF7010 3 ADF DF7010 (1) Unpacking Checks 1. Check the product name on the package. 2. Unpack the package. IMPORTANT Carry out unpacking in a place that is safe for the work. 3. Check the contents in the package. Item Quantity Automatic Document Feeder (ADF)
Page 41: Installing On The Machine
Chapter 2 ADF DF7010 (2) Installing on the machine Please observe the followings when installing the ADF to the machine. ● Install the machine first and then install the ADF. ● Make sure that correct screws are used in correct positions. ●...
Page 42 Chapter 2 ADF DF7010 4. Remove the 2 pcs. of screw to remove the front cover. 5. Remove the 3 pcs. of screw to remove the ● remove the cover cover while sliding in the arrow direction Non-operator’s side (operating side). And then, install the jump stand in the reverse procedure to removing.
Page 43 Chapter 2 ADF DF7010 7. Align the center of the screwhead (red line) with the center of the lines engraved on the hinge plate (blue line). ２ 8. Fix the earth wire on the scanner frame with the screw for grounding. Insert the lock-type cable clamp in the hole of the frame.
Page 44 Chapter 2 ADF DF7010 10. Place the sheet [A] alongside the edges of the jump stand on the left and the scale on the far side, as shown in the picture. Remove two release papers [B] on the left of the sheet. 11.
Page 45: Adjusting The Height Of The Adf
Chapter 2 ADF DF7010 15. Remove three screws from the hinge on the rear of the ADF, and then remove the bracket [A]. Do this for both of the hinges. ２ 16. Turn the bracket upside down and attach it again. Do this for both of the hinges. 17.
Page 46: Help Setting
Set the feed tray horizontal registration 2. Access HELP mode HELP -011 and set “A, B = 1, 1”. adjuster dial to “0” for the models DD5450/DD5440. 3. Adjustment ● (ADF) Adjusting lateral reduction/enlargement on 4. ● (ADF) Text mode (black level correction, white...
Page 47 Chapter 2 ADF DF7010 Text mode ● Adjust with the black level and the white level. ● The peak holding doesn’t change. Text/Photo mode, Photo/Text mode, Photo mode ● Adjust with the black level and the peak hold. ● The White level doesn’t change. ２...
Page 48: A3 Color Drum Type D1
Chapter 2 A3 Color Drum Type D1 4 A3 Color Drum Type D1 (1) Unpacking Checks Please confirm the package contents and install them according to the following instructions. 1. Unpack the package. 2. Check the contents. Item Quantity Drum case Drum unit Installation Manual Color label...
Page 49: Preparing The Drum
Chapter 2 A3 Color Drum Type D1 (2) Preparing the Drum 1. Open the front cover toward you. ２ 2. Press the drum removal button and remove the drum. WARNING ● Do not touch the drum or rollers when you operate the jog switch.
Page 50 Chapter 2 A3 Color Drum Type D1 6. Move the lever with a hand to open and close the master clamp once or twice. 7. Hold the drum level and place the drum guide roller onto the rail in the machine. 8.
Page 51: Setting The Ink Pack
Chapter 2 A3 Color Drum Type D1 (3) Setting the Ink Pack 1. Pull the ink pack holder toward you while holding the ink pump cap. Remove the cap. ２ 2. Insert the “ink pack” so that the “groove on the lip”...
Page 52: Replenishing Ink
Chapter 2 A3 Color Drum Type D1 IMPORTANT Good example Bad example Close the “ink pack holder” while holding it with your hand. Closing it while pushing the “ink pack” or by pushing the “ink pack” itself may lead to incorrect setting. In that case, you may not be able to use up the ink.
Page 53 Chapter 2 A3 Color Drum Type D1 3. Touch “SPECIAL”. ２ 4. Touch “REPLENISH INK”. 5. Touch “REPLENISHING INK”. Replenishing ink starts. When ink replenishing is completed, the machine stops with a beep. It takes approximately 30 seconds to complete ink replenishment.
Page 54: Adjusting Ink Amount
Chapter 2 A3 Color Drum Type D1 2. Adjusting Ink Amount Ink adjusting knob on the rear side Ink adjusting knob on the operation side 1. When printed too dark or too light on the • Ink adjusting knob on the operation side (standard position) operation side: Too dark ●...
Page 55: A4 Drum Type D1
Chapter 2 A4 Drum Type D1 5 A4 Drum Type D1 (1) Unpacking Checks Please confirm the package contents and install them according to the following instructions. 1. Unpack the package. ２ 2. Check that the package has the contents listed below. Item Quantity Drum case...
Page 56: Preparing The Drum
Chapter 2 A4 Drum Type D1 (2) Preparing the Drum 1. Open the front cover toward you. 2. Press the drum removal button and remove the drum. WARNING ● Do not touch the drum or rollers when you operate the jog switch. ●...
Page 57: Setting The Drum
Chapter 2 A4 Drum Type D1 5. Prepare the drum unpackaged. 6. Install the A4 lever unit on the sub frame A using 3 pcs. of screw. ２ * Hang the hook part on the shaft of the P roll bracket. * Fix the A4 lever unit using the 3 pcs.
Page 58: Setting The Ink Pack
Chapter 2 A4 Drum Type D1 2. Hold the drum level and place the drum guide roller onto the rail in the machine. 3. Release the upper drum shaft, and push the drum in while slightly lifting the near end of the drum.
Page 59 Chapter 2 A4 Drum Type D1 2. Insert the “ink pack” so that the “groove on the lip” fits onto the ”U” groove of the holder”. ２ Good example Bad example IMPORTANT White label Do not remove the white label affixed on the “ink pack”.
Page 60: Replenishing Ink
Chapter 2 A4 Drum Type D1 4. Close the front cover. (4) Replenishing Ink 1. Replenishing Ink 1. Turn the power switch ON. 2. Touch “PROPERTY”. 3. Touch “SPECIAL”. 4. Touch “REPLENISH INK”. 5. Touch “REPLENISHING INK”. Replenishing ink starts. When ink replenishing is completed, the machine stops with a beep.
Page 61: Adjusting Ink Amount
Chapter 2 A4 Drum Type D1 6. Touch “END”. 7. Perform mastermaking/printing. Refer to the machine Instruction Manual for more details. IMPORTANT White bands appear because the ink has not covered the entire surface of the drum. This is normal. Perform about three runs of 30 ２...
Page 62 Chapter 2 A4 Drum Type D1 2. When printed too dark or too light on the rear • Ink adjusting knob on the rear side (standard position) side: Too dark ● Too dark : turn the knob in the (-) direction (3 steps) ●...
Page 63: Tape Dispenser Type D1
Chapter 2 Tape Dispenser Type D1 6 Tape Dispenser Type D1 (1) Unpacking Checks 1. Check the product name on the package. Product name : Tape Dispenser Type D1 2. Unpack the package. IMPORTANT ２ Carry out unpacking in a place that is safe for the work. 3.
Page 64: Installing The Knob On The Tape Dispenser
Chapter 2 Tape Dispenser Type D1 (2) Installing the Knob on the Tape Dispenser 1. Open the tape dispenser cover. 2. Insert the knob into the position shown below and secure the knob with the screw (3×6).
Page 65 Chapter 2 Tape Dispenser Type D1 3. Remove the corrugated card boards. (2 places) ２ (3) Installing the Tape Dispenser on the machine WARNING ● Be sure to remove the power plug from the outlet before installing the tape dispenser. 1.
Page 66 Chapter 2 Tape Dispenser Type D1 2. Attach the support bracket to the cut place with the two screws (4×10). Support bracket 3. Remove the eject fan. 4. Attach the bracket to the machine with the two hexagon head screws (4×6). Bracket 5.
Page 67: Setting Tape Roll
Chapter 2 Tape Dispenser Type D1 6. Remove the two screws to remove the connector cover. 7. Connect the cables of the tape dispenser to the connectors for option. Connector cover IMPORTANT Make sure to connect the earth wire. ２ A housing is inserted in the 4-pin connector of the tape dispenser cable for the purpose of insulation.
Page 68 Chapter 2 Tape Dispenser Type D1 2. Lift the lever until it clicks. 3. Set the tape roll. Make sure that the tape core is surely locked at the stopper. IMPORTANT If the tape core is not locked correctly, the tape is not fed correctly.
Page 69 Chapter 2 Tape Dispenser Type D1 5. Return the lever. 6. Close the cover. When the cover is closed, the unit cuts the end of the tape. WARNING Do not put your hands or fingers in the ２ blade section. Doing so may cause injury.
Page 70: Help Setting (Type D1)
Chapter 2 Tape Dispenser Type D1 (5) HELP Setting (Type D1) 1. Turn on the power to the machine in HELP mode. Access HELP mode HELP-071. Set “HELP-071-1: 011” and press the key. The tape dispenser is now available. 1. ABC: 011 (enabled) 2.
Page 71: And Small Classification (Type D1)
Chapter 2 Tape Dispenser Type D1 (6) Setting the Same Tape Length for Large and Small Classification (Type D1) 1. Turn on the power to the machine in HELP mode. Access HELP mode HELP-071. Set “HELP-071-2: 00010100”. ２ 1. ABC: 011 (Type D1 enabled) 2.
Page 72: And Small Classification (Type D)
Chapter 2 Tape Dispenser Type D1 3. S e t t h e t a p e l e n g t h o f “ 5 ( f o r s m a l l classification)” using the NUMERIC keys. You can set from 23 to 50.
Page 73 Chapter 2 Tape Dispenser Type D1 2. Touch the arrow in the lower right corner of the screen to switch the screen. ２ 3. S e t t h e t a p e l e n g t h o f “ 5 ( f o r s m a l l c l a s s i f i c a t i o n ) ”...
Page 74: Printer Unit (Usb) Type D1
Chapter 2 Printer Unit (USB) Type D1 7 Printer Unit (USB) Type D1 (1) Unpacking Checks 1. Check the product name on the package. Product name : Printer Unit (USB) Type D1 2. Unpack the package. IMPORTANT Carry out unpacking in a place that is safe for the work. 3.
Page 75: Installation
Chapter 2 Printer Unit (USB) Type D1 (2) Installation WARNING ● Make sure to remove the Duprinter’s power plug from the outlet. 1. Open the front cover and remove the drum. If the drum does not stop at drum stop position, ２...
Page 76 Chapter 2 Printer Unit (USB) Type D1 4. Remove the 11 screws to remove the lid and Paper infeed side Paper ejection side the front cover. 5. Remove the screw to remove the lid. 6. When the LAN interface is not attached, go to step 8.
Page 77 Chapter 2 Printer Unit (USB) Type D1 8. Attach the USB PCB unit with the supplied Non-operator’s side four screws. ２ 9. Connect the USB cable unit to the connector Non-operator’s side of the USB PCB unit. 10. Remove the four screws to remove the feed Paper infeed side inlet cover.
Page 78 Chapter 2 Printer Unit (USB) Type D1 13. Hang the LAN ASSY by inserting the screw, that is on the frame of the machine, in the hole that is on the upper side of the bracket. Secure the upper part of the bracket with the two nuts and the lower part with the two hexagon head screws (4×6).
Page 79 Chapter 2 Printer Unit (USB) Type D1 15. Secure the USB cable unit with cable Paper infeed side clamps. REFERENCE If you removed the cable clamps in step 10, securely attach them to their original positions. ２ 16. Attach the feed inlet cover with the four Paper infeed side screws.
Page 80 Chapter 2 Printer Unit (USB) Type D1 20. Attach the lid and the front cover with the 11 Paper infeed side Paper ejection side screws. This completes installation of the USB Interface. Please proceed to set the machine.
Page 81: Setting The Machine (Hardware)
Chapter 2 Printer Unit (USB) Type D1 (3) Setting the machine (hardware) Set the machine so that the interface can be used with it. 1. Access HELP mode HELP-072. 2. Change the setting using the NUMERIC key. A B C D Setting ２...
Page 82: Printer Unit (Nic) Type D1
Chapter 2 Printer Unit (NIC) Type D1 8 Printer Unit (NIC) Type D1 (1) Unpacking Checks 1. Check the product name on the package. Product name: Printer Unit (NIC) Type D1 2. Unpack the package. IMPORTANT Carry out unpacking in a place that is safe for the work. 3.
Page 83 Chapter 2 Printer Unit (NIC) Type D1 Item Quantity LAN ASSY USB expansion board unit Angle USB cable Ferrite core (big) Ferrite core (small) Nut (M4) Taptite screw (4×6) Taptite screw (3×6) ２ 10 Screw (3×6, with flat washer) 11 Banding band 12 FS-100 Series Setup CD 13 INSTALLATION MANUAL 14 IP ADDRESS SETTING INSTRUCTION MANUAL...
Page 84: Installation
Chapter 2 Printer Unit (NIC) Type D1 (2) Installation WARNING ● Make sure to remove the Duprinter’s power plug from the outlet. 1. Open the front cover and remove the drum. If the drum does not stop at drum stop position, turn the power to the machine ON and press the drum removal button.
Page 85 Chapter 2 Printer Unit (NIC) Type D1 4. Remove the 11 screws to remove the lid and Paper infeed side Paper ejection side the front cover. ２ 5. Remove the screw to remove the lib. 6. Hang the LAN ASSY by inserting the screw, that is on the frame of the machine, in the hole that is on the upper side of the bracket.
Page 86 Chapter 2 Printer Unit (NIC) Type D1 7. Remove the four screws to remove the feed Paper infeed side inlet cover. REFERENCE When the USB cable is already passed through, it is easier for you to work if you remove the cable clamps with a long nose pliers from the feed inlet cover.
Page 87 Chapter 2 Printer Unit (NIC) Type D1 REFERENCE Operator’s side Pass the USB cable and the power cable unit through the following place. ２ 11. Secure the USB cable and the power cable Paper infeed side unit with the cable clamps. REFERENCE If you removed the cable clamps in step 7, securely attach them to their original...
Page 88 Chapter 2 Printer Unit (NIC) Type D1 15. Attach the ferrite core (small) to the USB cable with the banding band attached in step 14 on the right. REFERENCE A banding band is attached to the USB cable of the LAN interface to distinguish from that of the USB interface.
Page 89 Chapter 2 Printer Unit (NIC) Type D1 19. Attach the angle with the two taptite screws Operator’s side (3×6). ２ 20. Connect the connector of the USB Operator’s side expansion board unit to the CN17 on the main PCB unit, and secure the USB expansion board unit with the two screws (with flat washer).
Page 90: Setting The Machine (Hardware)
Chapter 2 Printer Unit (NIC) Type D1 Paper infeed side Paper ejection side 22. Attach the lid and the front cover with the 11 screws 23. Mount the ferrite cores on the Ethernet cable, while looping the cable at 10 cm (approx.
Page 91: Setting Password Function
Chapter 2 Printer Unit (NIC) Type D1 (4) Setting Password Function REFERENCE This sets password function for the network setting screen. 1. Turn on the power to the machine in HELP mode. ２ 2. Access HELP-075. HELP-075-1 Set HELP according to customer’s demands.
Page 92 Chapter 2 Printer Unit (NIC) Type D1 3. Press the key. REFERENCE Refer to the IP ADDRESS SETTING Instruction Manual for the setting of the IP address. REFERENCE Each number of digits/characters is maximum input number. Smaller number of digits/ characters also enables password/ID setting.
Page 93 Chapter 2 Printer Unit (NIC) Type D1 9.Touch “PASSWORD”. ２ 10. Enter password/ID. (The following screen is “Password (Numeral 4 digits)” type.) The password after initializing is “0000”. Touch “OK”. REFERENCE If you select “Numeral 8 digits/Alphanumeric 8 characters)” type, the password/ID after initializing is “00000000”.
Page 94: Start Position)
Chapter 2 Printer Unit (NIC) Type D1 Supplement (adjustment of master making start position) Setting correction of master making start position (Online): Adjust online master making start position after the computer is prepared. Refer to the PRINTER DRIVER Instruction Manual for computer preparation.
Page 95: Usb Slot Type D1
Chapter 2 USB slot Type D1 9 USB slot Type D1 (1) Unpacking Checks 1. Check the product name on the package. Product name: USB Slot Type D1 ２ 2. Unpack the package. IMPORTANT Carry out unpacking in a place that is safe for the work. 3.
Page 96: Installation
Chapter 2 USB slot Type D1 (2) Installation IMPORTANT Once “OPTION PERMIT” is executed, the supplied USB flash drive cannot be used in other machines. Do not perform operation check on other machines with the USB flash drive. 1. Remove the screw to remove the lid. Insert the USB flash drive (part no.2).
Page 97: Operation Check
Chapter 2 USB slot Type D1 (3) Operation Check 1. Install the USB flash drive (part no.2). 2. Access HELP-073. 3. Touch the “screen switch button” in the lower right corner of the screen to display the next page. ２ 4.
Page 98 Chapter 2 USB slot Type D1 8. Touch “USB FLASH DRIVE” and make sure that there is no data. 9. Touch “END”. Installation is now complete.
Page 99 Chapter 3 Description of the Operation ............1 Scanner Section 3. Function of Parts ..........1. Description (1) Master Ejection Sensor ....< Master Clamp Opening / Closing Section > 2. Sequence of Operation ........... 1) Sequence of the Scanner Operation ....
Page 100 (3) Drum Removal Button / Paper Eject Switch LED ................(4) Paper Eject Switch ....(5) Main Motor Control 3. Rotational speed control (Encoder sensor) ................... 5 Press Section ........ 1. Description ..(1) Press Roller Timing & Printing .......
Page 101: Scanner Section
Chapter 3 Scanner Section 1 Scanner Section 1. Description The document is illuminated with the lamps, and the document reflection in proportion to the document image darkness is imaged on the CCDs through the mirror and lens. It is resolved into picture elements and converted photoelectrically. Additionally the machine is equipped with 3 reflecting sensors that detect the size of documents placed on the document glass.
Page 102: Sequence Of Operation
Chapter 3 Scanner Section 2. Sequence of Operation 1) Sequence of the Scanner Operation (with ADF unconnected) Image reading begins 1) When the (MASTERMAKING) key is pressed, the lamp lights up and the optical system moves system system moves to the left and reads the image.
Page 103: Open / Closed
Chapter 3 Scanner Section (3) Operation with the Document Cover Open / Closed When the document cover is opened at a certain angle, the document cover open/close sensor changes to be in the state of photopassing. When the document cover is closed at a certain angle, the document cover open/close sensor changes to be in the state of photointerrupting.
Page 104: Paper
B: Horizontal direction Selected A: Vertical direction (Left: 5mm +Right: Remarks paper size (Top: 5mm +End:2mm) 2mm) 293mm 413mm DD5450 Post card 11"×17" 275.4 424.8 DD5450 8.5"×14" 211.9 348.6 A: Primary scanning (Vertical) 8.5"×11" 211.9 272.4...
Page 105: Function Of Parts And Circuit
Chapter 3 Scanner Section 3. Function of Parts and Circuit (1) Slider Limit Sensors (Home position sensor) Description ● Sensor 1 detects the optical system home position when ADF is not used. ● Sensor 2 detects the optical system home position when ADF is used. Circuit Slider Limit sensor Blue...
Page 106 Chapter 3 Scanner Section (2) Document Cover Open/Close Sensor Description The document cover open/close sensor detects opening and closing of the document cover (or ADF if the ADF is installed). Blue CN4-22 Light green Paper present: 0V No paper: 5V Main PCB unit Operation Sensor is photointerrupted with the document cover closed, The photointerrupter rotates as the...
Page 107 Chapter 3 Scanner Section (3) CCD / Lamp Description The lamp illuminates the document and the reflected light is transmitted onto the CCDs.The CCDs output the image signals in level of voltage. Circuit Lamp Lamp Inverter unit Drive PCB unit Blue CN6-5 CN2-2...
Page 108 Chapter 3 Scanner Section (4) Scanner Unit Open / Close Detection Description Opening and closing of scanner unit cover is detected by scanner unit cover open / close detection SW (MS3). This machine does not work (except for the drum removal button and the paper eject switch) unless the scanner unit is closed firmly.
Page 109: Master Making/Master Feed/Ejection Section
Chapter 3 Master Making/Master Feed/Ejection Section 2 Master Making / Master Feed / Ejection Section Master Making / Master Feed section Master Clamp Opening / Closing Section Master Ejection Section ３ < Master Making / Master Feed Section > 1. Description Make the master clamp of the drum unit clamp the master lead edge, performing master making on the master with the thermal head.
Page 110: Sequence Of Operation
Chapter 3 Master Making/Master Feed/Ejection Section 2. Sequence of Operation (1) Sequence of The Master Setting Platen roller When the scanner and the master cover are Sponge roller 1 closed, the platen roller and sponge roller 1 rotate and feed out the master for 4 seconds. When the Master top sensor is interrupted, the master is fed a few steps and stopped.
Page 111: Master Making / Master Feeding
Chapter 3 Master Making/Master Feed/Ejection Section (2) Master Making / Master Feeding Operation When master making operation starts, the drum unit rotates to perform master removal process. Sponge roller 2 rotates with the master ３ Sponge roller 2 feeding clutch ON. A certain amount of Master feed the master lead edge is fed to the clutch...
Page 112: Functions Of Parts
The thermal elements are in alignment in the primary scanning (vertical direction), and are heated on the image section to make holes on the master film. Circuit Relay PCB unit CN10-1 CN8-1 Main PCB unit Specification № DD5450 DD5440 300dpi (11.81dots/mm) 300dpi (11.81dots/mm) Picture element density Effective memory width 292.6±0.2mm 260.2±0.2mm...
Page 113 Chapter 3 Master Making/Master Feed/Ejection Section Exterior and Lot No. Thermal resistor line Thermistor Power connector Signal connector ３ Pin (No.1) Pin (No.1) REFERENCE Lot No. Lot No. is shown with 4 digits including alphabet. Each digit has the following meanings as below. Serial No.
Page 114 Chapter 3 Master Making/Master Feed/Ejection Section REFERENCE Resistance value is described on the label. When the head is replaced and HELP mode is initialized, set the DIP-SW of HELP mode (HELP- 048). 300 X 600dpi Rank Resistance (Ω) 3825 - 3908 3909 - 3993 3994 - 4077 4078 - 4162...
Page 115: End Mark Sensor
The end mark is located at a fixed distance relative to the master; as the master is being fed, the end mark sensor detects master condition and the end mark by means of intensity of reflected light. ●A3: DD5450 ●B4: DD5440 End mark sensor End mark sensor ３...
Page 116 Chapter 3 Master Making/Master Feed/Ejection Section 1. Master Setting Error Detection Operation During master making, the master top sensor uses amount of reflected light to detect presence or absence of a master on the transfer path. Then the following displays and operations are performed: ●...
Page 117: Master Top Sensor
Chapter 3 Master Making/Master Feed/Ejection Section (3) Master top sensor Description Master The master top sensor is located at a fixed distance relative to the master. By means of reflected light, this sensor detects the presence of the master on the master path. If the photointerrupting condition (master not present) is not obtained during master making, "MASTER SET ERROR"...
Page 118: Drum Master Sensor
Chapter 3 Master Making/Master Feed/Ejection Section (4) Drum Master Sensor Description The drum master sensor is located at a fixed Drum master sensor distance relative to the drum. By means of reflected light, this sensor detects master setting errors. When a master setting error occurs, "MASTER SET ERROR"...
Page 119: Cutter Unit
Chapter 3 Master Making/Master Feed/Ejection Section (5) Cutter Unit Description After completing master making, the stepping motor for master making and the drum stops temporarily, and then the cutter motor is turned on to drive the cutter and the master is cut. Circuit Cutter Motor Drive PCB unit...
Page 120: Clutch
Chapter 3 Master Making/Master Feed/Ejection Section (6) Master Feed Clutch (Electromagnetic clutch) Description Sponge roller 2 is attached to the bottom section of the master path of the master feed unit, and is driven via the master feed clutch by the master making motor. The rotation of sponge roller 2 is controlled with the master feed clutch ON / OFF.
Page 121: Master Ejection Section
Chapter 3 Master Making/Master Feed/Ejection Section < Master Ejection Section > 1. Description When the drum stops at the master detachment position and the master clamp which clamps the master lead edge is opened (C mode), the pulling roller on the rolling section of the master ejection box pulls the master lead edge into the box inside, and the master is rolled up to the core.
Page 122: Function Of Parts
Chapter 3 Master Making/Master Feed/Ejection Section 3. Function of Parts (1) Master Ejection Sensor Description The used master core sensor detects that the master ejection core is set in the master ejection box. The used master full sensor becomes "Photopassing → Photointerrupting" and detects that the master ejection box is full.
Page 123: Master Clamp Opening / Closing Section
Chapter 3 Master Making/Master Feed/Ejection Section < Master Clamp Opening / Closing Section > 1. Description The master clamp on the drum unit is opened or closed by the two opening / closing levers' rotation operation. The opening / closing levers (one for the master attachment position and the other for the master detachment position) are on the master clamp opening / closing section on the main body rear side.
Page 124: Close Lever
Chapter 3 Master Making/Master Feed/Ejection Section 2. Operation of Master Clamp Open / Close Lever (1) Structure The following is the structure of the master clamp opening / closing section viewed with the rear cover opened. The rotation stop position of the master clamp opening / closing lever is determined by the clamp motor and two sensors.
Page 125 Chapter 3 Master Making/Master Feed/Ejection Section (2) Operation of master attachment/detachment 3. B mode 1. B mode 2. B mode The drum rotates to the master The drum starts to rotate. ３ detachment position. → Stop 4. B mode → C mode 6.
Page 126 Chapter 3 Master Making/Master Feed/Ejection Section (3) Clamp Opening / Closing Lever Position (B / C Mode) The master clamp opening/closing lever catches the opening/closing arm. Photopassing Photointerrupting C mode B mode sensor sensor The master is open. The master is attached/ detached, or when printing is performed.
Page 127: B Mode And C Mode Sensors
Chapter 3 Master Making/Master Feed/Ejection Section 3. Function of Parts (1) B mode and C mode sensors Circuit Clamp motor Drive PCB unit Orange Brown Clamp sensor 2 (C mode) ３ Blue CN2-10 Black Photopassing: 0V Photointerrupting: 5V Clamp sensor 1 (B mode) Blue CN2-13...
Page 128: Paper Feed Section
Chapter 3 Paper Feed Section 3 Paper Feed Section 1. Description Paper feeding is performed by the paper separator (employing the center separation method) and paper feed roller. Elevation of the feed tray is powered by the elevator motor. The paper top detect sensor is installed at the rear of the paper feed roller.
Page 129: Operation
Chapter 3 Paper Feed Section 2. Operation (1) Rotation of the Paper Feed Roller and Timing Roller When the main motor turns, the paper feed cam rotates, causing the timing segment to execute the reciprocating motion shown below, which turns the pinion gear. Paper feed segment unit Paper feed cam ３...
Page 130 Chapter 3 Paper Feed Section (2) Paper Feed Roller Drive The paper feed rollers are driven by the paper feed stepping motor via the timing belt. The rotational timing is controlled by the program. Timing belt Paper feed stepping motor Paper feed rollers...
Page 131: Timing Roller Drive
Chapter 3 Paper Feed Section (3) Timing Roller Drive Timing roller is actuated to rotate by the pinion gear and spring clutch. When the paper feed cam rotates, the reciprocating motion of the timing roller segment is transmitted to the pinion gear, and the spring clutch works to rotate the timing roller in the direction of conveyance.
Page 132: Escaping The Guide Roller
Chapter 3 Paper Feed Section (4) Escaping the Guide Roller After the press roller is pressed to the drum, the printing paper is gripped firmly with the drum and press roller, the guide roller is released from the timing roller. This is called "escaped". Escape timing is within a period when the printing paper is conveyed about 40 mm after it is gripped with the drum and Press roller.
Page 133: Paper Feed Length
Chapter 3 Paper Feed Section (5) Paper Feed Length The "paper feed length" is the length by which the paper feed roller feeds out the print paper. When the paper feed roller feeds out the print paper, the guide roller is pressed against the timing roller and does not rotate;...
Page 134: Functions Of Parts
Chapter 3 Paper Feed Section 3. Functions of Parts (1) Printing Position Adjusting Mechanism The printing position is adjusted by changing the timing of the paper toward the drum with the (PRINT POSITION) key on the control panel. When the print positioning is set to 'ON', the printing position can be adjusted by pushing the PRINT POSITION keys while printing.
Page 135 Chapter 3 Paper Feed Section Circuit Vertical reg. motor Drive PCB unit Yellow Orange Vertical reg. center sensor Blue CN2-1 Green Photopassing: 0V Photointerrupting: 5V Vertical reg. encoder sensor Blue CN2-4 ３ Gray Photopassing: 0V Photointerrupting: 5V Vertical reg. limit sensor Blue CN2-7 White...
Page 136: Double Feed Detection Mechanism
Chapter 3 Paper Feed Section (2) Double Feed Detection Mechanism Description The double feed detect sensor is installed at the rear of the paper top detect sensor to detect feeding of multiple papers. When it is detected, "DOUBLE FEED CHECK PAPER EJECTION" is displayed on the LCD panel.
Page 137: Sensor
Chapter 3 Paper Feed Section (3) Elevator (Paper Feed Tray) Top Limit Sensor Description The elevator (paper feed tray) top limit sensor detects decrease of the paper and the upper limit position of the paper feed tray by detecting the up/down motion of the paper feed shaft. Circuit Elevator (paper feed tray) top limit sensor...
Page 138: Switch
Chapter 3 Paper Feed Section (4) Elevator (Paper Feed Tray) Lower Limit Switch Description This is a micro switch that detects the lower limit position of the feed tray. Circuit Elevator (paper feed tray) lower limit sensor ON : 0V OFF: 5V descent (push):OPEN Pink...
Page 139: Paper Sensor
Chapter 3 Paper Feed Section (5) Paper Sensor Description The paper sensor is located at a fixed distance relative to the paper; as the paper is being fed, the paper sensor detects presence/absence of paper by means of intensity of reflected light. When the paper in the tray runs out, the message "NO PAPER"...
Page 140: Length Sensor
Chapter 3 Paper Feed Section (6) Paper width potentiometer, Paper length sensor Description The paper width potentiometer detects paper width by the position of the paper feed guides, and the paper length sensor detects paper length by reflected light. Circuit Paper width potentiometer CN11-14 white...
Page 141: Drum Driving Section
Chapter 3 Drum Driving Section 4 Drum Driving Section 1. Description ３ Drum position-1 sensor Drum position-2 sensor Drum gear Main motor Main motor encoder sensor Encoder...
Page 142: Functions Of Parts
Chapter 3 Drum Driving Section 2. Functions of Parts (1) Drum position-1 Sensor Description The drum position-1 sensor detects the drum removal position and the master detachment position. When the drum removal button is pressed, the drum rotates and stops with a bleep at the drum removal position.
Page 143: Drum Position-2 Sensor
Chapter 3 Drum Driving Section (2) Drum Position-2 Sensor Description ● The drum attach/detach position (drum position-2) is the position where the drum stops when master can be detached and attached. Circuit Drum position-2 sensor Photopassing: 0V Photointerrupting: 5V Blue CN11-25 Pink ３...
Page 144 Chapter 3 Drum Driving Section (3) Drum Removal Button / Paper Eject Switch LED Description When the drum removal button is pressed, the drum makes one rotation and stops with a bleep at the stop position. Then the LED on the drum removal button turns on. Drum removal button LED: Lights up...
Page 145 Chapter 3 Drum Driving Section (4) Paper Eject Switch Description While holding down the paper eject switch, the drum rotates. When releasing the switch, the drum stops rotating. The drum stop position is not detected. When removing the drum, press the drum removal button.
Page 146: Main Motor Control
Chapter 3 Drum Driving Section (5) Main Motor Control Circuit Encoder sensor Main PCB unit Blue CN2-34 Yellow Photopassing: 0V Photointerrupting: Main motor CN1-1 Main motor PCB unit Switching power supply 24V 3. Rotational speed control (Encoder sensor) The encoder sensor detects the main motor rotation. The main motor PCB unit controls the number of main motor rotations with the encoder sensor signal.
Page 147: Press Section
Press ON Press OFF ● The area pressed ON: the section of the Press area: 428(360) drum pressed with the press roller. ( ): DD5440 DD5450 DD5440 Press ON length 428 mm 370 mm Drum hole section length 438 mm...
Page 148 ● Printing area IMPORTANT Do not press OFF later than the hole section end position due to ink leakage from the rear end of the master. DD5450 : 423mm DD5440 : 355mm...
Page 149: Functions Of Parts
Chapter 3 Press Section 2. Functions of Parts (1) Press Roller Sensor Description The press roller sensor detects up and down of the press roller. The press roller only ascends when the paper is fed from the paper feed section by the cancel lever-2.
Page 150: Switching The Contact Pressure
Chapter 3 Press Section (2) Switching the Contact Pressure Description The contact pressure (print density) can be switched on the control panel. When it is switched on the control panel, the press pressure motor starts moving by pressing the PRINT key. REFERENCE ●...
Page 151: Contact Pressure Detection
Chapter 3 Press Section 1. Contact Pressure Detection ３ Press roller Press encoder sensor Press center sensor Press motor ● Press center sensor The center is detected by the center detection edge. ① ② ● The press upper limit and the press lower limit are controlled by the encoder pulse from the center detection edge.
Page 152: Paper Ejection Section
Chapter 3 Paper Ejection Section 6 Paper Ejection Section 1. Description In the paper ejection section the printed paper is removed from the drum and is ejected to the print tray. Escape cam Top fan Paper stripper finger Paper eject stepping motor Paper eject fan Paper eject jam sensor...
Page 153: Functions Of Parts
Chapter 3 Paper Ejection Section 2. Functions of Parts (1) Paper Stripper Finger Mechanical Structure and Operation In addition to the paper stripper finger installed in the center, there are two sub paper stripper fingers on both sides. There is an air diffuser on the tip of the finger. Compressed air transmitted from the air pump inside the machine is blown out of this hole to detach the paper edge from the drum.
Page 154: Top Fan
Chapter 3 Paper Ejection Section (2) Top Fan Circuit Top fan Braun Braun CN3-18 Black Black Black Drive PCB unit Operation During printing, the fan blows a constant stream of air at the paper stripper finger, from the rear. This assists paper stripping and also presses the paper against the ejection belt, which stabilizes ejection.
Page 155 Chapter 3 Paper Ejection Section Top fan unit Top fan Top fan Paper stripper finger ３ Paper ejection belt Paper eject fan Print tray fan...
Page 156: Print Tray Fan
Chapter 3 Paper Ejection Section (3) Print Tray Fan Circuit Print tray fan Black CN8-3 Drive PCB unit Operation The print tray fan controls an air flow to stabilize the ejected paper alignment. Top fan unit Print tray fan...
Page 157: Paper Eject Jam Sensor
Chapter 3 Paper Ejection Section (4) Paper Eject Jam Sensor Description The paper eject jam sensor is installed on the paper eject fan unit and detects whether the paper is ejected normally. When it is detected that the paper is not ejected normally, "PAPER JAM ON EJECTION SIDE" is displayed on the LCD panel.
Page 158: Paper Jam Detection Timing
Chapter 3 Paper Ejection Section 1. Paper Jam Detection Timing Description Paper jamming is divided into three types : "PAPER JAM ON EJECTION SIDE", "PAPER JAM IN DRUM SECTION" and "PAPER JAM ON FEEDER SIDE". Paper jamming is detected under the following conditions.
Page 159: Paper Ejection Belt
Chapter 3 Paper Ejection Section (5) Paper Ejection Belt Description The paper ejection belt takes the paper stripped off the drum by the paper stripper finger to the print tray. The paper ejection belt is driven by the paper ejection motor. The number of motor rotations is controlled by pulses.
Page 160: Drum Section
Chapter 3 Drum Section 7 Drum Section 1. Description The ink control section is in the drum unit. The ink control section is supplied with ink in the ink pack attached to the drum unit by the ink pump motor. The ink control section has an ink detection function, and is always supplied with a fixed amount of ink.
Page 161: Circuit
Chapter 3 Drum Section 2. Circuit Ink roller up/down motor Drive PCB unit Brown CN6-22 White Ink pump motor Green CN6-24 Brown Ink detection PCB unit Brown +24V CN6-26 No ink: 0V Black Ink supplied: 5V Blue ３ Ink roller up/down sensor Blue CN11-1 Purple...
Page 162: Functions Of Parts
Chapter 3 Drum Section 3. Functions of Parts (1) Ink Detection Description The ink amount variation in the ink control section is read by the electric capacity variation between the detection needles on the ink detection PCB Unit and the GND and the ink signal is output to the main PCB Unit.
Page 163 Chapter 3 Drum Section 1. LED Display and Output Signal on the Ink Detection PCB Unit ● When the electric capacity variation between the detection needles on the ink detection PCB Unit and GND is over the threshold value, the LED on the ink detection PCB Unit lights up and the ink signal (0V) is output.
Page 164: Ink Roller Up/Down Mechanism
Chapter 3 Drum Section (2) Ink Roller Up/Down Mechanism Description Usually, the ink roller is separated from the inner surface of the drum by a fixed clearance. During printing, however, the press roller rises and presses the ink roller into contact with the drum inner surface, so that ink is supplied via the drum inner surface to the printing paper.
Page 165 Chapter 3 Drum Section Operation Ink roller up/down sensor Ink roller up/down motor Spring Shading plate Spring ３ Ink roller Standby position during printing ● Ink roller Ink roller up/down sensor Cam is in the bottom position, and the ink roller is up/down motor raised up by a spring.
Page 166: Ink Pump
Chapter 3 Drum Section (3) Ink Pump Description The ink control section in the drum is supplied with ink in the ink pack by driving the ink pump motor. Mechanical Structure Ink pump motor Ink pump Operation The piston performs suction and release operation by moving up and down. When the piston moves up, it draws ink When the piston moves down, the ink in the from the ink pack into the pump and ink in...
Page 167: Drum Switch
Chapter 3 Drum Section (4) Drum Switch Description The drum switch detects whether a drum is installed to the machine. When the drum switch detects that there is no drum installed, "NO DRUM" is displayed on the LCD panel and the machine stops operation. When no drum is detected during operation, all the operations stop urgently.
Page 168: Fine Start Mode
Chapter 3 Drum Section (5) Fine Start Mode Description This mode automatically sets optimum values for the following start conditions: timing of ink roller actuation during master making, number of no-paper rotations with the ink roller actuated. These optimum settings are based on room temperature, the length of time the printer was out of use, and the number of prints in the last run.
Page 169: Front Cover Sensor
Chapter 3 Drum Section (6) Front Cover Sensor Description The front cover sensor detects opening and closing of the front cover. When it detects that the front cover is open, "CLOSE FRONT COVER" is displayed on the LCD panel. When the front cover is open, master making and printing are not performed.
Page 171 Chapter 4 Mechanism 1 Exterior ............170 4 Paper Feed Section ........200 (1) Removing the Document Cover ..... 170 (1) Removing the Feed Tray Unit ....200 (2) Removing the Front Cover ..... 170 (2) Removing the Elevator Lower Limit Switch ... 201 (3) Removing the Scanner Outer Cover ..
Page 172: Exterior
Chapter 4 Exterior 1 Exterior (1) Removing the Document Cover 1. Open the document cover. Document cover 2. Remove the two screws and slide the document cover back 1 cm, then pull it up to remove it. Screws (2) Removing the Front Cover 1.
Page 173: Removing The Scanner Outer Cover
Chapter 4 Exterior 5. Remove the screw to remove the USB cover. (S tight hexagon head WH rounded end screw 3 x 6) 6. Remove the 10 screws to remove the front Screw cover. (S tight hexagon head WH rounded end screw USB cover 4 x 8) Screw...
Page 174: Removing The Rear Cover
Chapter 4 Exterior (4) Removing the Rear Cover 1. Disconnect the power cord. 2. Remove the four screws to remove the rear Screws cover. (S tight hexagonal head WH rounded end Screws screw 4 x 8) Rear cover (5) Removing the Main PCB unit, Drive PCB unit, Relay PCB unit, Switching power supply 24V/5V and battery WARNING ●...
Page 175 Chapter 4 Exterior ● Removing the Main PCB unit 2. Disconnect the connectors. (13 places) REFERENCE Main PCB unit ● When the FS-100U2 (option) is installed, remove the two screws to remove the USB PCB unit. (Pan head screw with plain washer 3 x 6) ●...
Page 176 Chapter 4 Exterior • Drive PCB unit Screw Screw Screw 2. Disconnect the connectors. (9 places) Flat cable 3. Remove the eight screws to remove the Drive PCB unit. (Pan head screw with spring plain washer 3 x 6) Drive PCB unit Screw Screw Screw...
Page 177 Chapter 4 Exterior • Relay PCB unit 2. Disconnect the connectors. (7 places) 3. Remove the four screws to remove the relay PCB unit. (Pan head screw with spring plain washer 3 x 6) Reinstallation Relay PCB unit IMPORTANT ● After replacing the relay PCB unit, check the ROM version of the relay PCB unit.
Page 178: Removing The Control Panel
Chapter 4 Exterior (6) Removing the Control Panel 1. Remove the front cover. 2. Remove the five screws. (2pcs : flat head screw 3 x 6) (3pcs : S tight hexagon head WH rounded end Screw Screw screw 4 x 8) Screw Screw Control panel...
Page 179: Removing The Control Panel Pcb
Chapter 4 Exterior (7) Removing the Control Panel PCB 1. Remove the control panel. →See (6) above 2. Remove the 10 screws to remove the bracket. (P tight pan head WH screw 3 x 8) Bracket 3. Disconnect the connectors 1–4. REFERENCE ●...
Page 180: Removing The Led Pcb Unit
Chapter 4 Exterior (8) Removing the LED PCB Unit 1. Remove the control panel. (6) above →See 2. Remove the 10 screws to remove the bracket. (P tight pan head WH screw 3 x 8) Bracket 3. Remove the screw to remove the sheet. Sheet 4.
Page 181: Removing The Lcd Module
Chapter 4 Exterior Reinstallation 77±1mm Terminal surface IMPORTANT ● When replacing the flat cable, bend it as Lamp PCB unit side shown in the right figure before installation. 23±1mm Terminal surface Panel PCB unit side (9) Removing the LCD Module 1.
Page 182 Chapter 4 Exterior 4. Remove the screw to remove the sheet. (S tight hexagon head WH rounded end screw 3 x 6) Sheet Screw 5. Remove the two screws to remove the LCD module unit. (P tight pan head WH screw 3 x 8) Screw 6.
Page 183 Chapter 4 Exterior 42 mm Reinstallation LCD module Panel PCB unit side 35 mm side IMPORTANT Terminal surface Terminal (down) ● When replacing the flat cable, bend it as surface shown in the right figure before installation. (down) Bend to match the corners to 71 mm each dimension.
Page 184 Chapter 4 Exterior 3. Attach the touch panel to the LCD as shown in the right figure. IMPORTANT ● The touch panel have two sides (front, reverse). Attach it to the LCD panel so that the terminal surface is up. Terminal surface (up) 8.4±0.8mm...
Page 185: Removing The Power Switch
Chapter 4 Exterior (10) Removing the Power Switch WARNING ● Always remove the power cord plug from the outlet before replacing the switch. 1. Remove the control panel. →See (6) above 2. Widen the claws of the switch to remove the socket.
Page 186: Removing The Battery Pcb Unit
Chapter 4 Exterior (11) Removing the Battery PCB unit WARNING ● Always remove the power cord plug from the outlet before replacing a PCB unit. 1. Remove the front cover. →See (2) above Battery PCB unit 2. Remove the control panel. →See (6) above 3.
Page 187: Scanner Section
Chapter 4 Scanner Section 2 Scanner Section (1) Removing the Glass 1. Remove the side cover R (scanner outer cover). →See Page171 Glass 2. Remove the two screws to remove the glass. Screws ４ (2) Removing the Reading Cover 1. Remove the glass. Screw Reading cover 2.
Page 188: Removing The Scanner Unit
Chapter 4 Scanner Section (3) Removing the Scanner Unit 1. Remove the document cover. 2. Remove the scanner outer covers (front, rear). Angle Stopper 3. Remove the control panel. →See Page 176 4. Remove the rear cover. →See Page 172 5.
Page 189: Removing The Led Lamp Unit
Chapter 4 Scanner Section (4) Removing the LED Lamp Unit 1. Remove the glass and the reading cover. (Truss head screw 4 x 4) (S tight hexagon head WH rounded end screw 3 x 6) →See (1)(2) above Screws Scanner R bracket Screws 2.
Page 190: Removing The Lamp Cord
Chapter 4 Scanner Section (5) Removing the Lamp Cord 1. Remove the scanner unit. Screws Scanner R bracket →See (3) above Screws 2. Remove the glass and the reading cover. Screws 3. Remove the eight screws to remove the scanner R bracket. 4.
Page 191: Removing The Slider A
Chapter 4 Scanner Section (6) Removing the Slider A 1. Remove the scanner unit. Screws Scanner R bracket →See (3) above Screws 2. Remove the eight screws to remove the scanner R bracket. Screws (S tight hexagon head WH rounded end screw 3 x 6) 3.
Page 192 Chapter 4 Scanner Section Reinstallation Install the slider B first and then slider A. Slider A installation jig Slider A installation jig ● Required items Two Slider A installation jigs Four Set screws Screw 1. Move the slider A by rotating the timing pulley to align the frame holes with the slider A positioning holes.
Page 193: Removing The Slider B
Chapter 4 Scanner Section (7) Removing the Slider B ● Required items Wire fixing jigs Secure the wire with the jig →See (1) above 1. Remove the glass. 2. Remove the reading cover. →See (2) above 3. Remove the eight screws to remove the Secure the wire with the jig scanner R bracket.
Page 194: Master Making/Master Feed And Ejection Section
Chapter 4 Master Making/Master Feed and Ejection Section 3 Master Making/ Master Feed and Ejection Section << Master Making/ Master Feed Section >> (1) Removing the Cutter Unit 1. Open the scanner, and remove the roll master. Cover R Cover F 2.
Page 195: Removing The End Mark Sensor Pcb Unit
Chapter 4 Master Making/Master Feed and Ejection Section (2) Removing the End Mark Sensor PCB Unit 1. Open the scanner, and remove the master roll. Screw Cover 2. Open the master cover. Screw 3. Remove the two screws to remove the cover. (S tight hexagon head WH rounded end screw 3 x 6) 4.
Page 196: Removing The Thermal Head
Chapter 4 Master Making/Master Feed and Ejection Section (4) Removing the Thermal Head 1. Open the scanner, and remove the roll master. Guide plate Screw 2. Open the master cover. 3. Remove the two screws to remove the guide plate. (Bind head screw 3 x 6) IMPORTANT Screw...
Page 197: Removing The Master Feed Unit
Chapter 4 Master Making/Master Feed and Ejection Section (5) Removing the Master Feed Unit REFERENCE Please put a marking around the four screws for cover R/F before remove it. Because it makes you shorten the time to adjust the position of master feed unit. 1.
Page 198: Removing The Master Feed Stepping Motor
Chapter 4 Master Making/Master Feed and Ejection Section (6) Removing the Master Feed Stepping Motor 1. Remove the master feed unit. →See (5) above Master feed stepping motor 2. Remove the four screws. (Pan head screw with spring plain washer 4 x10) Screws 3.
Page 199: Master Ejection Section
Chapter 4 Master Making/Master Feed and Ejection Section << Master Ejection Section >> (1) Removing the Master Ejection Box 1. Push the lever and open the master ejection Non-operator's side Screw Screw box. 2. Open the lock-type cable clamp. 3. Remove the two screws and disconnect the connector, then pull the master ejection box upward to remove it.
Page 200: Master Clamp Opening/Closing Section
Chapter 4 Master Making/Master Feed and Ejection Section << Master Clamp Opening/Closing Section >> (1) Removing the Master Clamp Opening/Closing Unit 1. Remove the rear cover. Master clamp opening Angle Spring (S tight hexagon head WH rounded end screw /closing unit 4 x 8) →See Page172 Screw...
Page 201: Removing The Timing Belt
Chapter 4 Master Making/Master Feed and Ejection Section Reinstallation IMPORTANT ● Be sure to adjust the tension after installing the motor. →See Page154 (3) Removing the Timing Belt 1. Remove the master clamp opening/closing unit. Tension Screw 2. Loosen the two screws to loosen the tension. 3.
Page 202: Paper Feed Section
Chapter 4 Paper Feed Section 4 Paper Feed Section (1) Removing the Feed Tray Unit 1. Hold the bottom of the feed tray unit and remove the connector. Then remove the feed tray upward. Connector (S tight hexagon head WH rounded end screw 3 x 6) Feed tray REFERENCE...
Page 203: Removing The Elevator Lower Limit Switch
Chapter 4 Paper Feed Section (2) Removing the Elevator Lower Limit Switch 1. Remove the rear cover. →See Page 172 2. Disconnect the connector. Screws 3. Remove the two screws to remove the elevator lower limit switch. (Pan head screw with spring washer 2 x 10) Elevator lower Connector limit switch...
Page 204: Removing The Paper Separator Unit
Chapter 4 Paper Feed Section 2. Loosen the hexagon socket set screw to remove the paper feed roller. Hexagon socket Stopper 3. Remove the stopper to remove the two paper set screw feed rollers. Reinstallation ● Reinstall the paper feed roller so that the Paper feed roller Paper feed roller hexagon socket set screw is positioned at the...
Page 205: Removing The Side Separators
Chapter 4 Paper Feed Section (5) Removing the Side Separators 1. Pull the clip on the right side of the right paper feed roller toward you. 2. Slightly lift up the shaft as shown in the right figure and move the right paper feed roller and the center paper feed roller to the right side.
Page 206: Removing The Paper Top Detect Sensor, Signal Sensor, Double Feed Detect Sensor
Chapter 4 Paper Feed Section (6) Removing the Paper Top Detect Sensor, Signal Sensor, Double Feed Detect Sensor 1. Remove the print tray. Paper ejection cover 2. Remove the five screws to remove the paper ejection cover. (4pcs : S tight hexagon head WH rounded end screw 4 x 8) Screws (1pce : S tight hexagon head WH rounded end...
Page 207: Removing The Timing Roller
Chapter 4 Paper Feed Section 6. Remove the drum unit. Screw 7. Remove the four cord clamps and remove the Cord clamp two screws, and then remove the bracket. (Hexagon head upset screw with spring washer 4 x 8) Screw 8.
Page 208: Drum Driving Section
Chapter 4 Drum Driving Section 5 Drum Driving Section (1) Removing the Sub-Frame ● Remove the sub-frame B 1. Remove the rear cover. →See Page172 2. Remove the two screws to remove the stay. (S tight hexagon head WH rounded end screw Screw 4 x 6) Screw...
Page 209: Removing The Drum Gear And Driving Assy
Chapter 4 Drum Driving Section (2) Removing the Drum Gear and Driving Assy 1. Remove the rear cover. Screws →See Page172 Drum gear 2. Remove the sub-frame A and B. Spring →See (1) above 3. Remove the spring. E-ring 4. Remove the spring. 5.
Page 210: Removing The P Roll Bracket
Chapter 4 Drum Driving Section (4) Removing the P Roll Bracket 1. Access HELP-013 and rotate the press motor so that the pressure lever is located at the lowest pressure. 2. Remove the front cover. →See Page 170 3. Remove the rear cover. →See Page172 4.
Page 211 Chapter 4 Drum Driving Section 1. Remove the E-ring on the operator’s side. Operator's side E-ring 2. Remove the collar and the bearing. Non-operator's side Bearing Collar ４ 3. Remove the bracket shaft unit. Bracket shaft unit Reinstallation IMPORTANT ● After replacing the P roll bracket, adjust the thrust backlash by inserting washers so that the press lever smoothly moves up and down and thrust backlash is 0.1 mm to 0.3 mm.
Page 212: Paper Ejection Section
Chapter 4 Paper Ejection Section 6 Paper Ejection Section (1) Removing the Paper Stripper Finger, Sub Paper Stripper Finger 1. Open the master ejection box. Sub paper stripper fingers 2. Remove the three screws. (Tree places: one screw each) (Pan head screw with spring plain washer 3 x Paper stripper finger 3.
Page 213: Removing The Paper Tray Fan Unit
Chapter 4 Paper Ejection Section (2) Removing the Paper Tray Fan Unit 1. Remove the print tray. 2. Remove the five screws to remove the paper ejection cover. Paper ejection cover (4pcs : S tight hexagon head WH rounded end screw 4 x 8) (1pce : S tight hexagon head WH rounded end screw 3 x 8)
Page 214: Removing The Paper Eject Fan Unit
Chapter 4 Paper Ejection Section (3) Removing the Paper Eject Fan Unit 1. Remove the print tray. Paper ejection cover 2. Remove the five screws to remove the paper ejection cover. (4pcs : S tight hexagon head WH rounded end screw 4 x 8) Screw Screw...
Page 215: Removing The Paper Ejection Belt
Chapter 4 Paper Ejection Section (4) Removing the Paper Ejection Belt 1. Remove the paper ejection base. Timing belt Static eliminating →See (3) above bracket 2. Remove the timing belt. Screw Screw 3. Remove the two screws to remove the Static eliminating bracket.
Page 216: Removing The Paper Ejection Jam Sensor
Chapter 4 Paper Ejection Section 8. Remove the rollers. Roller Screw Screw 9. Remove the two screws to remove the plate. (P tight bind head screw 4 x 10) Roller Plate 10. Remove the paper ejection belt from the plate. Paper ejection belts Plate (5) Removing the Paper Ejection JAM Sensor...
Page 217: Removing The Paper Ejection Motor
Chapter 4 Paper Ejection Section 5. Disconnect the connector to remove the base plate. 6. Remove the screw to remove the paper ejection jam sensor with the bracket. Screw 7. Remove the paper ejection jam sensor from the bracket. Connector Paper ejection jam sensor Reinstallation...
Page 218: Removing The Top Fan Unit
Chapter 4 Paper Ejection Section (7) Removing the Top Fan Unit 1. Open the master ejection box. Screws Master ejection 2. Remove the six screws to remove the master cover Screw ejection cover. Screw (S tight hexagon head WH rounded end screw 3 x 6) 3.
Page 219: Removing The Pressure Adjustment Unit
Chapter 4 Paper Ejection Section (9) Removing the Pressure Adjustment Unit 1. Remove the master ejection fan unit. Cover →See (3) above 2. Remove the two screws, and disconnect the Holder connector. Then remove the cover. (S tight hexagon head WH rounded end screw 3 x 6) Connector Screw...
Page 220: Drum Section
Chapter 4 Drum Section 7 Drum Section (1) Removing the Screen 1. Remove the drum unit. 2. Remove the two angles of the bottom end Screw Top end screen bar screen bar, and pull out the screen bar. Sponges 3. Remove the two screws of the top end screen bar, and pull out the screen bar.
Page 221: Removing The Sponge
Chapter 4 Drum Section (2) Removing the Sponge 1. Remove the screen. →See (1) above 2. Remove the two covers of the sponge surface. Cover 3. Remove the two sponges. Sponge Cover Sponge (3) Removing the Master Clamp 1. Remove the two screws on the operation side. Screw ４...
Page 222: Removing The Outer Frame F Unit
Chapter 4 Drum Section (5) Removing the Outer Frame F Unit 1. Remove the drum unit. Screw (stay) 2. Remove the two screws securing the rail, and remove the screw securing the stay. (the rail : S tight hexagon head WH rounded end screw 4 x 8) Screw Screw...
Page 223: Removing The Outer Frame R Assy
Chapter 4 Drum Section (6) Removing the Outer Frame R Assy 1. Remove the drum unit. Stay Screw 2. Remove the two screws to remove the rails. (S tight hexagon head WH rounded end screw 4 x 8) Rail Rail 3.
Page 224: Removing The Inner Frame
Chapter 4 Drum Section (7) Removing the Inner Frame 1. Remove the outer frame F unit. Screw →See (5) above 2. Loosen the three screws securing the supporting plate, move the supporting plate in Supporting plate the direction of arrow until it sops and secure it with the screws.
Page 225: Removing The Ink Pump
Chapter 4 Drum Section (8) Removing the Ink Pump 1. Remove the inner frame. Connector Ink hose →See (7) above 2. Loosen the screw securing the hose band, and pull out the hose. Screw 3. Disconnect the connector. Hose band 4.
Page 226: Removing The Ink Detection Pcb Unit
Chapter 4 Drum Section (10) Removing the Ink Detection PCB Unit 1. Remove the inner frame. →See (7) above Screw 2. Disconnect the connector. Screw 3. Remove the two screws and the earth screw, and remove the ink detection PCB unit. (S tight hexagon head WH rounded end screw 3 x 6) Ink detection...
Page 227 Chapter 5 Standards/Adjustment 1 Scanner Section ..........226 3. Adjusting Scan Vertical Magnification ... 248 (1) Attaching the Rear Wire ........226 4. Adjusting Scan Horizontal Magnification ... 248 (2) Attaching the Front Wire ......227 (2) Master Making Start Position ....249 2 Master Making/Master Feed/Ejection Section ..
Page 228: Scanner Section
Chapter 5 Scanner Section 1 Scanner Section (1) Attaching the Rear Wire Temporarily secure bracket and screw tip with a gap of at 10 mm Place on pulley Secure with nut Ball Wrap 6 times Wrap 4 times Place on pulley Place on Place on pulley pulley...
Page 229: Attaching The Front Wire
Chapter 5 Scanner Section (2) Attaching the Front Wire Place on pulley Wrap 4 times Wrap 6 times Secure with nut Ball end Place on pulley Place on corner guide Place on pulley Place on spring Place on pulley Temporarily secure at 10 mm bracket and screw tip ５...
Page 230: Master Making/Master Feed/Ejection Section
Chapter 5 Master making / Master Feed / Ejection Section 2 Master Making/Master Feed/Ejection Section <<Master Making / Master Feed Section>> (1) Adjusting the Timing Belt Tension REFERENCE: ● For removal of master feed unit. → See page 195 Adjustment procedure 1.
Page 231: Master Ejection Section
Chapter 5 Master making / Master Feed / Ejection Section <<Master Ejection Section>> (1) Attaching the Spring IMPORTANT Spring T(B)(4) L235 mm ● Set the hook on the spring and crush it to prevent removing. Spring T(B)(4) L235 mm A: Rubber roller 1.
Page 232: Adjusting The Timing Belt Tension
Chapter 5 Master making / Master Feed / Ejection Section (2) Adjusting the Timing Belt Tension For removal of the master ejection box. → See page 197 Adjustment procedure 1. Loosen the set screw. 2. Use the set screw to adjust the belt's tension, applying Timing belt a force of approx.
Page 233: Master Clamp Opening/Closing Section
Chapter 5 Master making / Master Feed / Ejection Section <<Master Clamp Opening/Closing Section>> (1) Adjusting the Timing Belt Tension REFERENCE ● For removal of master clump opening/closing Tension roller Screw unit. → See page 198 Adjustment procedure 1. Loosen the set screw. 2.
Page 234: Adjusting The B / C Mode
Chapter 5 Master making / Master Feed / Ejection Section (3) Adjusting the B / C Mode Before adjustment IMPORTANT: C mode adjustment must be carried out After B mode adjustment has been completed. ● When drum is removed from main body( B mode ) 1.
Page 235 Chapter 5 Master making / Master Feed / Ejection Section Standard value ● Check that the clearance between the master ejection box's rubber roller and the master clamp plate is Master clamp lever within the range given below. Master clamp opening/closing lever Item Standard value...
Page 236: Adjusting C-Mode
Chapter 5 Master making / Master Feed / Ejection Section 2. Adjusting C-Mode Before adjusting: IMPORTANT C mode adjustment must be carried ● Stopping drum in master detachment position out after B mode adjustment has been completed. 1. Access HELP-012. HELP-012 →...
Page 237: Paper Feed Section
Chapter 5 Paper Feed Section 3 Paper Feed Section (1) Adjusting the Paper Separator Unit Clearance REFERENCE ● For description of operation → See page 126 Paper separator unit Adjustment procedure ● When the paper separator unit is installed, use the adjustment bolt to adjust the unit so that it moves in direction 1 without sticking, and moves smoothly in direction 2.
Page 238: Adjusting The Elevator Lower Limit Switch
Chapter 5 Paper Feed Section (3) Adjusting the Elevator Lower Limit Switch REFERENCE → See page 135 ● For description of operation ● For removal. → See page 201 Adjustment method 1. Access HELP-006. Bottom surface HELP-006 → See page 308 (paper feed 2.
Page 239: Adjusting The G Roll Escape Amount/Timing
Chapter 5 Paper Feed Section (4) Adjusting the G Roll Escape Amount/Timing Adjustment procedure 1. Pull out the drum while the drum is in the stop position. 2. Loosen the eccentric shaft fixing screw and Guide roller adjust so that the clearance between the timing Eccentric shaft roller and the guide roller becomes 0.5 mm.
Page 240: Adjusting The Vertical Reg. Sensors
Chapter 5 Paper Feed Section (6) Adjusting the Vertical Reg. Sensors REFERENCE Vertical reg. center sensor Center Screw Vertical reg. limit ● For description of operation Vertical reg. center sensor → See page 132 encoder sensor IMPORTANT Make the Top Margin adjustment before adjusting the vertical reg.
Page 241: Drum Driving Section
Chapter 5 Drum Driving Section 4 Drum Driving Section (1) Adjusting the Drum Stop Position Before adjustment IMPORTANT ● Adjusting the drum removal position must be performed AFTER printing speed adjustment is complete. → See page 253 Adjustment procedure 1. Press the drum removal button. At the drum removal position, a bleep sounds.
Page 242: Adjusting The Master Attach Position
Chapter 5 Drum Driving Section (2) Adjusting the Master Attach Position Check procedure 1. Access HELP-012, the drum position check mode. HELP-012 → See page 319 2. Press the "2" key to stop the drum at the Screw master attach position edge. Drum position 2 sensor Master attach position edge...
Page 243: Press Section
Chapter 5 Press Section 5 Press Section (1) Checking the of Press Roller Sensor REFERENCE ● For description of operation → See page 145 Adjustment procedure 1. Check the press roll so that when it is pushed down to the lowest position by the cam, the distance between the bottom of its sensor and Press roller sensor the end of the bracket is about 1 mm.
Page 244: Adjusting The Printing Area (Press Off Timing)
Chapter 5 Press Section (2) Adjusting the Printing Area (Press OFF Timing) Rear end of opening REFERENCE ● For description of operation 20mm → See page 145 Adjustment procedure Make 1. Make a mark on the end surface of the drum mark here flange, in a position 20 mm forward (in the direction of the forward end) from the rear end...
Page 245: Paper Ejection Section
Chapter 5 Paper Ejection Section 6 Paper Ejection Section (1) Adjusting the Paper Stripper Finger Clearance REFERENCE ● For description of operation → See page 150 Adjustment procedure 1. With the cancel lever raised up, turn the main Lever motor shaft. Stop turning when the lever's Lever's roller roller is positioned at the bottom of the paper Cancel lever...
Page 246: Drum Section
Chapter 5 Drum Section 7 Drum Section (1) Adjusting the Ink Amount Adjusting the ink adjusting knob REFERENCE → See page 218 ● For removal (7. Drum Section (1) through (6) in chapter 3) I n k a d j u s t i n g インク調整つまみ...
Page 247: Adjusting The Squeegee Gap
Chapter 5 Drum Section (2) Adjusting the Squeegee Gap Squeegee REFERENCE Ink roller ● For removal → See page 218 (7. Drum Section (1) through (6) in chapter 3) Adjustment procedure ● The gap between the squeegee and the ink roller is adjusted as shown in the figure when Ink roller Ink roller...
Page 248: Adjusting The Master Clamp Margin
Chapter 5 Drum Section (3) Adjusting the Master Clamp Margin Adjustment procedure 1. Attach the master and adjust the master clamp Be sure the lead edge of master is in the middle of this hole. margin at ±1 mm from the hole center in HELP- 046.
Page 249: Electrical System
3. Press the (MASTER MAKING) key. Print the ● M-make speed test pattern. TEST PATTERN 1: When using A3 Machine and A3 Drum DD5450: A3 paper DD5440: B4 paper ● For test patterns, see Chapter 7, "HELP-030". 4. Measure the length of two 100 mm-squares in the sub scan (vertical) direction.
Page 250: Adjusting Scan Vertical Magnification
Draw a line (vertical direction) at the position 30 mm from the top end of the paper* and at the position 200 mm from the above line. *DD5450: A3 paper *DD5440: B4 paper 2. Place the document on the document table to ●...
Page 251: Master Making Start Position
3. Press the (MASTER MAKING) key. Print the TEST PATTERN 1 : When using A3 Machine and A3 Drum test pattern. Lead edge line DD5450: A3 paper DD5440: B4 paper ● For test patterns, see Chapter 7, "HELP-030". 4. Measure the length of two 100 mm-squares in the sub scan (vertical) direction.
Page 252: Reading Start Position
Draw a 100 mm line at the position 30 mm from the right end and from the top end of the paper*. *DD5450: A3 paper *DD5440: B4 paper 2. Compare the printed image with the basic Print ejection direction document.
Page 253: Adjusting The Master Making Start Position
Chapter 5 Electrical System (4) Adjusting the Master making Start Position 1. When the Scanner Is in Use ● Basic document Before adjustment Draw a line at the position 30 mm from the top end of the document IMPORTANT ● Adjust the master making start position with the scanner in use after the followings are adjusted.
Page 254: Adjusting The Document Reading Darkness
Chapter 5 Electrical System (5) Adjusting the Document Reading Darkness 1. Adjusting the Scan Level: Text mode (Make adjustment by the black level and the white level.) Adjustment procedure ● HELP-044 display 1. Access HELP-044. HELP-044 → See page 347 HELP-044 SCAN LEVEL ADJUSTMENT 2.
Page 255: Adjusting Of Printer Unit's Printing Speed
Chapter 5 Electrical System (6) Adjusting of Printer Unit's Printing Speed REFERENCE ● Access HELP-003. Speed higher than 150 rpm is for factory use only. HELP-003 → See page 300 1. Adjusting the Pre-stop Speed ● HELP-003 display: Pre-stop speed 1.
Page 256: Adjusting The Jog Speed
Chapter 5 Electrical System 3. Adjusting the Jog Speed ● HELP-003 display: JOG Speed Adjustment procedure 1. Access HELP-003. HELP-003 2. Touch JOG SPEED. SPEED ADJUSTMENT Touch 3. Press the (MASTER MAKING) key. The drum PRESTOP SPEED rotates and the rotation speed appears on the M-MAKE SPEED panel lower part.
Page 257: Adjusting Paper Eject Speed
Chapter 5 Electrical System (7) Adjusting Paper Eject Speed REFERENCE ● Access HELP-007 HELP-007 → See page 310 1. Adjusting the Paper Eject Speed ● HELP-007 display: Paper eject speed 1. Access HELP-007. 2. Touch the (arrow) on the screen lower right once HELP-007 to switch to page 2.
Page 258 Chapter 5 Electrical System 3. Select and touch TOP FAN SETTING. HELP-007 4. Check the displayed value. TOP FAN SETTING 1 0 0 Standard values 0 8 6 Item Standard value Strong 100% 0 6 1 10 Standard 0 5 0 11 Weak 12 Weaker If the value is not correct...
Page 259: Chapter 6 Maintenance/Check
Chapter 6 Maintenance/Check 1 Guaranteed Periodical Maintenance .... 258 2 Cleaning and Oiling ........258 (1) Cleaning ..........258 (2) Oiling ............258 3 Periodical Maintenance ......... 259 (1) Periodical Checking ....... 259 (2) Criteria for Replacing Primary Parts ..259...
Page 260: Guaranteed Periodical Maintenance
Chapter 6 Guaranteed Periodical Maintenance Cleaning and Oiling 1 Guaranteed Periodical Maintenance ●The service person will visit the user periodically after delivery. The maintenance operation described in the periodical maintenance list is performed and instructs how to follow the operation. When the service person is called by telephone, the following maintenance must be performed after clearing the trouble.
Page 261: Periodical Maintenance
Chapter 6 Periodical Maintenance 3 Periodical Maintenance (1) Periodical Checking Section to be checked Description Remarks Glass Cleaning Clean with a soft and clean cloth. Lamp Cleaning Clean with a soft and clean cloth. Reflection mirror Cleaning Remove dust with a blower brush. Thermal head Cleaning Clean with a Thermal head cleaning kit (R8-S0046).
Page 263: Chapter 7 Troubleshooting
Chapter 7 Troubleshooting 1 Troubleshooting Guide ......... 262 (38) “E037” is displayed ......285 (39) “E038” is displayed ......285 Countermeasures for the Defective Operation ................ 262 (40) “E039” is displayed ......285 (1) Lamp Does Not Light Up ......263 2 Error Display ..........
Page 264: Troubleshooting Guide
Chapter 7 Troubleshooting Guide 1 Troubleshooting Guide Countermeasures for the Defective Operation When the messages listed below are displayed on the LCD or when trouble such as malfunctioning or a paper jam occurs, proceed with an inspection following the procedure for the item and take measures accordingly.
Page 265: Lamp Does Not Light Up
Chapter 7 Troubleshooting Guide ► Message List Message Remarks Page (37) E036 Error : USB host E037 Error : Resolution (38) E038 Error : PMIC (main PC anomaly) (39) E039 Error : Relay PCB communication (40) ► Error item List Item Remarks Page...
Page 266: Optical System Dose Not Move Forward/Backward
Chapter 7 Troubleshooting Guide (2) Optical System Dose Not Move Forward/Backward Procedures Cause/Detective section Items to be checked Result Countermeasure Are the optical system driving wire Attach the wire and timing belt Wire or timing belt is cut and timing belt attached properly? properly.
Page 267: Malfunction Of Master Feed Stepping Motor
Chapter 7 Troubleshooting Guide (4) Malfunction of Master Feed Stepping Motor Procedures Cause/Detective section Items to be checked Result Countermeasure Is the trouble cleared by adjusting tension of the master feeding Load on drive system YES Finish unit timing belt or lubricating the bearing? Measure the voltage between CN51-5 (+24) and CN51-1 (GND)
Page 268: Malfunction Of Eject Motor
Chapter 7 Troubleshooting Guide (6) Malfunction of Eject Motor Procedures Cause/Detective section Items to be checked Result Countermeasure Does voltage between drive PCB unit CN3-17 (+) and -16(GND) Eject motor Replace the eject motor. show 24V when eject motor is operated with HELP-009? Measure the voltage between CN51-5 (+24) and CN51-1 (GND)
Page 269: Close Top Cover" Is Displayed
Chapter 7 Troubleshooting Guide (9) “CLOSE TOP COVER” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Is the scanner open/close switch Scanner open/close Adjust the scanner open/close pressed when scanner unit is switch position switch position. closed? Scanner open/close Replace the scanner open/close When the scanner open/close...
Page 270: Ink" Is Displayed
Chapter 7 Troubleshooting Guide (11) “NO INK” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Is enough ink left in ink pack? NO Replace the ink pack. Set ink pack properly and instruct Setting method of ink pack Is the ink pack set properly? user how to set one.
Page 271: Paper Jam On Ejection Side" Is Displayed
Chapter 7 Troubleshooting Guide (12) “PAPER JAM ON EJECTION SIDE” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Is printing paper length within Use paper conforming to Paper specified value? specification. When paper eject jam sensor is checked with HELP-007, is “1”...
Page 272: Used Master Core" Or "Used Master Full" Is Displayed
Chapter 7 Troubleshooting Guide (14) “NO USED MASTER CORE” or “USED MASTER FULL” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Core Core is not inserted or core is full. YES Insert a new core. When the core is checked with Replace the used master core HELP-009, is "1"...
Page 273: Paper Jams In The Paper Feed Side
Chapter 7 Troubleshooting Guide (16) Paper Jams in the Paper Feed Side Causes Symptoms Countermeasure Printing paper not • If paper is too thick, it won't be likely fed. If too Explain causes to user. Have user suitable thin, double sheets may be fed. change to the paper conforming to •...
Page 274: Paper Jams In The Paper Eject Side
Chapter 7 Troubleshooting Guide (17) Paper Jams in the Paper Eject Side Causes Symptoms Countermeasure Printing paper not • If paper is too thin, it will stick to drum and Explain causes to user. Have user suitable scrunch up. change to the paper conforming to •...
Page 275: E001" Is Displayed
Chapter 7 Troubleshooting Guide (18) “E001” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Does the drum rotate? Drum Drum interference with Does the main motor rotate without Eliminate interference. the main unit drum? Drive system gear Does the main motor rotate without Check if drive system gear is broken or blocked with...
Page 276: E002" Is Displayed
Chapter 7 Troubleshooting Guide (19) “E002” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Feed tray operation is Is the feed tray moved by hand Remove the cause of defective defective. smoothly? operation such as lean or catch. Is the fuse (F1) of the drive PCB Replace the fuse.
Page 277: E005" Is Displayed
Chapter 7 Troubleshooting Guide (20) “E005” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Does the ink roller up/down motor Follow the procedure 6. rotate when checked using HELP- 005? Is the fuse(F1) of the drive PCB Replace the fuse.
Page 278: E006" Is Displayed
Chapter 7 Troubleshooting Guide (21) “E006” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Does the press motor rotate when Follow the procedure 6. checked using HELP-013? Is the fuse(F1) of the drive PCB Replace the fuse. Fuse normal? Measure the voltage between CN6-...
Page 279: E009" Is Displayed
Chapter 7 Troubleshooting Guide (22) “E009” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Is the fuse (F7) of the relay PCB NO Replace the fuse. Fuse unit normal? YES Follow the procedure 2. Remove the all connectors of the Check the wiring harness.
Page 280: E012" Is Displayed
Chapter 7 Troubleshooting Guide (24) “E012” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Does the clamp motor rotate when Follow the procedure 6. checked using HELP-012? Is the fuse(F1) of the drive PCB unit Replace the fuse. Fuse normal? Measure the voltage between CN3-...
Page 281: E013" Is Displayed
Chapter 7 Troubleshooting Guide (25) “E013” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Does the scanner stepping motor rotate when checked using HELP- YES Follow the procedure 6. 010? Is the fuse (F1) of the drive PCB Fuse NO Replace the fuse.
Page 282: E015" Is Displayed
Chapter 7 Troubleshooting Guide (26) “E015” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Does the vertical registration motor rotate when checked using HELP- YES Follow the procedure 6 014? Is the fuse of the drive PCB unit Fuse NO Replace the fuse.
Page 283: E016" Is Displayed
Chapter 7 Troubleshooting Guide (27) “E016” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Is the feed tray properly attached? NO Properly attach the feed tray. Does the horizontal registration motor YES Follow the procedure 7. rotate when checked using HELP-015 Is the fuse(F1) of the drive PCB Fuse NO Replace the fuse.
Page 284: E017" Is Displayed (Adf) (29) "E020" Is Displayed (Tape Dispenser)
Chapter 7 Troubleshooting Guide (29) “E020” is displayed (Tape Dispenser) Procedures Cause/Detective section Items to be checked Result Countermeasure YES Follow the procedure 2. Does the cutter work properly when checked using HELP-071? NO Follow the procedure 3. Measure the voltage with a tester Replace the tape dispenser PCB when turning the home position unit.
Page 285: E024" Is Displayed (Tape Dispenser)
Chapter 7 Troubleshooting Guide (32) “E024” is displayed (Tape Dispenser) Procedures Cause/Detective section Items to be checked Result Countermeasure Securely connect the connector Is the wiring harness (including the (the ground wire). ground wire) of the tape dispenser securely connected to the printer? YES Follow the procedure 2.
Page 286: E032" Is Displayed
Chapter 7 Troubleshooting Guide (34) “E032” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Are the wiring harnesses of the NO Securely connect the connectors. main PCB unit and panel PCB unit securely connected? YES Follow the procedure 2. Panel PCB unit YES Finish Does replacing the panel PCB unit...
Page 287: E037" Is Displayed
Chapter 7 Troubleshooting Guide (38) “E037” is displayed Procedures Cause/Detective section Items to be checked Result Countermeasure Is the mounted EEPROM for YES Mount the standard EEPROM. EEPROM another model with different NO Follow the procedure 2. resolution? YES Securely connect the connector. Does CN8 on the main PCB unit have poor connector connection? Main PCB unit...
Page 288: Error Display
Chapter 7 Error Display 2 Error Display This machine has a self-diagnosis function. The state of the machine is always checked with this function and is displayed with code on the control panel. The following are the code display, cause and detection timing.
Page 289 Chapter 7 Error Display Code display Detection timing Cause Page Error : Clamp motor locked The clamp motor is defective. The clamp sensor 1 is defective. Within 3 seconds after the clamp motor starts rotating, The clamp sensor 2 is defective. the clamp sensor 1/the clamp sensor 2 does not detect The drive PCB unit is defective.
Page 290 Chapter 7 Error Display Code display Detection timing Cause Page Error : The tape dispenser TPH resistance rank The TPH resistance rank setting is defective. The TPH resistance rank is not properly set by DIPSW of The tape dispenser PCB unit is E023 the tape dispenser PCB.
Page 291: Chapter 8 Help Mode
Chapter 8 HELP Mode ......1 HELP Mode List ........2 Overview 3 HELP Mode Functions and Operation Procedures ....● Accessing HELP Modes ....● HELP Mode Descriptions ８...
Page 292: Help Mode List
Chapter 8 Help Mode List 1 HELP Mode List HELP Item Function Page mode No. HELP-000 ROM Version Display Mode Name: Resolution Serial Number Date and Time Version: Main PCB, Panel PCB, Tape Dispenser ROM Service Call Contact Number (if available) HELP-001 ROM Update Main PCB, Panel PCB,Relay PCB/Tape Dispenser ROM HELP-002 Touch Panel Calibration...
Page 293 Chapter 8 Help Mode List HELP Item Function Page mode No.. HELP-014 Adjusting/Checking [Page 1] Check operation (VERTICAL REG. MOTOR) the Vertical Registration Checking sensors Section [Page 2] Display of adjustment values (REGISTRATION ADJUST : RIGHT, LEFT) HELP-015 N/A HELP-016 N/A HELP-017 N/A HELP-018 N/A HELP-019 Adjusting/Checking Operation Check operation (MASTER FEED STEPPING MOTOR, EJECT MOTOR, CLAMP MOTOR)
Page 294 Chapter 8 Help Mode List HELP Item Function Page mode No. HELP-035 N/A HELP-036 N/A HELP-037 N/A HELP-038 N/A HELP-039 Paper Feed Adjustment [Page 1] Adjustment (Paper feed speed) be sure to set G of [Page 2] Adjustment (Paper feed angle) HELP-061 (5 at Page 2) [Page 3] Adjustment (Paper feed lead edge sensor angle) to "1".
Page 295 Chapter 8 Help Mode List HELP Item Item Page mode No. HELP-061 Function Setting [Page 1] Function setting (Interlock, Paper feed error, First print,Sensor switch operation) [Page 2] Function setting (Paper feed adjustment : HELP-039 enabled/dis- able) HELP-062 Function Setting Function setting (AB system/Inch system, Model name change screen, Tem- perature display) HELP-063 N/A...
Page 296: Overview
Chapter 8 Overview 2 Overview The DUPRINTER's HELP modes can be broadly classified into the following types: ♦ Modes for ROM version display / version upgrade To display the version of the main PCB ROM, the panel PCB ROM, relay PCB ROM, Tape Dispenser ROM (option).
Page 297: Help Mode Functions And Operation Procedures
Chapter 8 HELP Mode Function and Operation Procedures 3 HELP Mode Functions and Operation Procedures ● Accessing HELP Modes 1. Using the numeric keys, enter the number of the HELP mode you ● HELP mode number selection screen want to access. Example: To access HELP mode H-011, enter [0], [1], [1].
Page 298 Chapter 8 HELP Mode Function and Operation Procedures REFERENCE ● You can access a HELP mode by touching an item. ● Select an item to access ● You can switch the screen by touching the arrow on the screen upper right or screen lower right. Screen switching ●...
Page 299 Chapter 8 HELP Mode Function and Operation Procedures ● HELP Mode Descriptions ROM Version Display HELP-000 VERSION Mode Name: Resolution DP:400x400 ● Serial Number 0000000:0000000000 ● Date and Time 2014/03/17 Mon.12:12:12 MAIN PCB Version:1.* * ● Main PCB Version / Panel PCB Version /Relay PCB Version / PANEL PCB Version:1.
Page 300 Chapter 8 HELP Mode Function and Operation Procedures ROM Update HELP-001 SOFTWARE UPDATE Update ROM via USB INTERFACE or the USB FLASH DRIVE. MAIN PCB PCBs to be upgraded : ● Main PCB PANEL PCB ● Panel PCB RELAY PCB ●...
Page 301 Chapter 8 HELP Mode Function and Operation Procedures Touch Panel Calibration HELP-002 TOUCH PANEL CALIBRATION Calibrating the coordinates and checking operation of the touch panel. 1. 944, 133 2. 47, 964 ● Operation procedure Call the HELP mode “H-002”. Enter “002” by the NUMERIC keys and then press the HELP-002 PRINT key.
Page 302 Chapter 8 HELP Mode Function and Operation Procedures HELP-003 (1) Checking/Adjusting Print Speed (3 pages in total) SPEED ADJUSTMENT Checking/Adjusting Print Speed. PRESTOP SPEED ● PRINT SPEED M-MAKE SPEED ● JOG SPEED JOG SPEED ● M-MAKE SPEED PRINT SPEED ● PRESTOP SPEED(0-6) Speed higher than 150rpm is for factory use only.
Page 303 Chapter 8 HELP Mode Function and Operation Procedures (2) Checking/Setting the Print Speed HELP-003 (3 pages in total) PRESTOP SPEED SPEED 1 Page 2:,Page 3: ● Checking/Setting the Print Speed. M-MAKE SPEED SPEED 2 PRESTOP SPEED JOG SPEED SPEED 3 M-MAKE SPEED JOG SPEED SPEED 0...
Page 304 Chapter 8 HELP Mode Function and Operation Procedures HELP-003 (3) Checking Paper Feed/Ejection (3 pages in total) SPEED ADJUSTMENT Page 1: PRESTOP SPEED ● Check paper Feed/Ejection. M-MAKE SPEED If paper is present, paper Feed/Ejection can be checked. JOG SPEED PRINT SPEED ●...
Page 305 Chapter 8 HELP Mode Function and Operation Procedures HELP-004 Checking Ink Replenishment REPLENISH INK While the ink level is detected, ink is replenished. ● Operation procedure Call the HELP mode “H-004”. HELP-004 Enter “004” by the NUMERIC keys and then press the PRINT key.
Page 306 Chapter 8 HELP Mode Function and Operation Procedures (1) Adjusting/Checking the Drum Section HELP-005 (4 pages in total) DRUM SECTION Page 1: DRUM: DRUM POSITION 1 ● Check the drum positions. 1:MAIN MOTOR ENCODER SENSOR removal / pre-detach / detach / post-detach / attach position 0 :DRUM POSITION 1 SENSOR 1:DRUM POSITION 2 SENSOR ●...
Page 307 Chapter 8 HELP Mode Function and Operation Procedures (2) Adjusting/Checking the Drum Section HELP-005 (4 pages in total) DRUM SECTION Page 2: INK PUMP MOTOR ● Check operation of the drum section. INK ROLLER UP/DOWN MOTOR INK PUMP MOTOR, INK ROLLER UP/DOWN MOTOR 1 :INK DETECTION ●...
Page 308 Chapter 8 HELP Mode Function and Operation Procedures (3) Adjusting/Checking the Drum Section HELP-005 (4 pages in total) DRUM SECTION Page 3: DRUM MASTER SENSOR ADJUSTMENT ● Adjustment / Check Drum master sensor 10 :DRUM MASTER SENSOR ● Operation procedure Call the HELP mode “H-005”.
Page 309 Chapter 8 HELP Mode Function and Operation Procedures (4) Adjusting/Checking the Drum Section HELP-005 (4 pages in total) DRUM SECTION Page 4: MASTER DETACH POSITION ADJUSTMENT ● Adjusting the master detach position. Normally, adjustment is not made. ● Operation procedure Call the HELP mode “H-005”.
Page 310 Chapter 8 HELP Mode Function and Operation Procedures (1) Adjusting/Checking the Paper Feed Section HELP-006 (4 pages in total) PAPER FEED SECTION Page 1: PAPER FEED STEPPING ● Check operation. ELEVATOR MOTOR ELEVATOR MOTOR / PAPER FEED STEPPING MOTOR 1 :ELEVATOR TOP LIMIT SENSOR ●...
Page 311 Chapter 8 HELP Mode Function and Operation Procedures (4) Adjusting/Checking the Paper Feed Section HELP-006 (4 pages in total) OVERLAP FEED DETECTION ADJ (mm) Page 4: ● Overlap feed detection adj (mm) ● Operation procedure Call the HELP mode “H-006”. HELP-006 Enter “006”...
Page 312 Chapter 8 HELP Mode Function and Operation Procedures (1) Adjusting/Checking the Paper Eject Section HELP-007 (3 pages in total) PAPER EJECT SECTION Page 1: PAPER EJECT STEPPING ● Check operation. PAPER EJECT FAN PAPER EJECT STEPPING / PAPER EJECT FAN / PRINT TRAY PRINT TRAY FAN FAN / TOP FAN TOP FAN...
Page 313 Chapter 8 HELP Mode Function and Operation Procedures (1) Adjusting/Checking the master feed section HELP-008 (2 pages in total) MASTER FEED SECTION Page 1: MASTER FEED STEPPING ● Check operation. MASTER FEED CLUTCH MASTER FEED STEPPING MOTOR / MASTER FEED CLUTCH / CUTTER MOTOR CUTTER MOTOR /THERMAL HEAD UP/DOWN MOTOR THERMAL HEAD UP/DOWN MOTOR...
Page 314 Chapter 8 HELP Mode Function and Operation Procedures (2) Adjusting/Checking the master feed section HELP-008 (2 pages in total MASTER FEED SECTION Page 2: END MARK SENSOR ADJUST ● End mark sensor adjustment ● Checking sensor 1 5:END MARK SENSOR END MARK SENSOR ●...
Page 315 Chapter 8 HELP Mode Function and Operation Procedures Adjusting/Checking the Master Ejection Section HELP-009 MASTER EJECT SECTION ● Check operation. EJECT MOTOR EJECT MOTOR 0 :MASTER EJECT OPEN/CLOSE SWITCH 0 :USED MASTER CORE SENSOR ● Checking sensors 0 :USED MASTER FULL SENSOR MASTER EJECT OPEN/CLOSE SWITCH / USED MASTER CORE SENSOR / 1 :MASTER EJECT JAM SENSOR USED MASTER FULL SENSOR / MASTER EJECT JAM SENSOR...
Page 316 Chapter 8 HELP Mode Function and Operation Procedures Adjusting/Checking the Scanner Section HELP-010 SCANNER SECTION ● Check operation (SCANNER STEPPING MOTOR). SCANNER STEPPING ● Checking sensor. 0 :SCANNER OPEN/CLOSE SENSOR SCANNER OPEN/CLOSE SENSOR / DOCUMENT COVER OPEN/CLOSE SENSOR / 0 :DOCUMENT COVER OPEN/CLOSE SENSOR 0 :SLIDER LIMIT SENSOR 1 SLIDER LIMIT SENSOR 1,2 1 :SLIDER LIMIT SENSOR 2...
Page 317 Chapter 8 HELP Mode Function and Operation Procedures Checking sensors/switches. HELP-010 Check the following sensors and switches. Status of Sensors ► SCANNER SECTION SCANNER STEPPING Sensors 0 :SCANNER OPEN/CLOSE SENSOR SCANNER OPEN/CLOSE SENSOR Close Open 0 :DOCUMENT COVER OPEN/CLOSE SENSOR 0 :SLIDER LIMIT SENSOR 1 DOCUMENT COVER OPEN/CLOSE SENSOR Photopassing Photointerrupting 1 :SLIDER LIMIT SENSOR 2...
Page 318 Chapter 8 HELP Mode Function and Operation Procedures (1) Adjusting/Checking the ADF Section HELP-011 (3 pages in total) ADF SECTION Page 1: A B C D ● Function enabled/disable setting 0 0 0 0 ADF, ADF2in1 ● Operation procedure Call the HELP mode “H-011”. HELP-011 Enter “011”...
Page 319 Chapter 8 HELP Mode Function and Operation Procedures (2) Adjusting/Checking the ADF Section HELP-011 (3 pages in total) ADF SECTION Page 2: ADF STEPPING ● Check operation. ADF CLUTCH A ADF STEPPING, ADF CLUTCH A, ADF CLUTCH B ADF CLUTCH B ●...
Page 320 Chapter 8 HELP Mode Function and Operation Procedures (3) Adjusting/Checking the ADF Section HELP-011 (3 pages in total) MAGNIFICATION Page 3: ● Check operation. 255 :ADF DOCUMENT SIZE SENSOR 1 Feed the document through the machine. 255 :ADF DOCUMENT SIZE SENSOR 2 ●...
Page 321 Chapter 8 HELP Mode Function and Operation Procedures Adjusting/Checking the Clamp Section HELP-012 CLAMP SECTION ● Check operation. CLAMP MOTOR CLAMP MOTOR 0 :CLAMP SENSOR 1 ● Checking sensors. 1 :CLAMP SENSOR 2 CLAMP SENSOR 1 / CLAMP SENSOR 2 ●...
Page 322 Chapter 8 HELP Mode Function and Operation Procedures Adjusting/Checking the Press Section HELP-013 PRESS SECTION ● Check operation. PRESS MOTOR PRESS MOTOR / EMERGENCY SIGNAL SOLENOID / SIGNAL SOLENOID SIGNAL SOLENOID ● Checking sensors. EMERGENCY SIGNAL SOLENOID 1 :PRESS CENTER SENSOR PRESS CENTER SENSOR / PRESS ENCODER SENSOR / 1 :PRESS ENCODER SENSOR PRESS ROLLER SENSOR...
Page 323 Chapter 8 HELP Mode Function and Operation Procedures HELP-014 (1) Adjusting/Checking the Vertical Registration Section (2 pages in total) VERTICAL REGISTRATION SELECTION Page 1: VERTICAL REG. MOTOR ● Check operation. 1 :VERTICAL REG. CENTER SENSOR VERTICAL REG. MOTOR 1 :VERTICAL REG. ENCODER SENSOR 1 :VERTICAL REG.
Page 324 Chapter 8 HELP Mode Function and Operation Procedures HELP-014 (1) Adjusting/Checking the Vertical Registration Section (2 pages in total) VERTICAL REGISTRATION SELECTION Page 2: REGISTRATION ADJUST :LEFT ● Display of adjustment values. REGISTRATION ADJUST : RIGHT / REGISTRATION ADJUST : LEFT REGISTRATION ADJUST : RIGHT 1120 ●...
Page 325 Chapter 8 HELP Mode Function and Operation Procedures HELP-016 to HELP-018 unused Adjusting/Checking Operation HELP-019 OPERATION TEST ● Check operation. MASTER FEED STEPPING MASTER FEED STEPPING MOTOR / EJECT MOTOR / EJECT MOTOR CLAMP MOTOR / CLAMP MOTOR & EJECT MOTOR / CLAMP MOTOR CUTTER MOTOR CLAMP MOTOR &...
Page 326 Chapter 8 HELP Mode Function and Operation Procedures Checking Power Management (2 pages in total) HELP-020 OPERATION TEST ● Checking Power Management. ENERGY SAVE TEST ENERGY SAVE TEST / AUTO POWER OFF TEST / 24V POWER RELAY TEST / AUTO POWER OFF TEST 24V POWER OFF TEST / LCD PERFORMANCE 24V POWER RELAY TEST ●...
Page 327 Chapter 8 HELP Mode Function and Operation Procedures HELP-020 Checking Power Management (2 pages in total) OPERATION TEST LCD BACKLIGHT OFF TEST Page 2: ● Check operation. LCD PERFORMANCE LCD BACKLIGHT OFF TEST / LCD PERFORMANCE ● Operation procedure Call the HELP mode “H-020”. HELP-020 Enter “020”...
Page 328 Chapter 8 HELP Mode Function and Operation Procedures Self-check, Data Display, etc. HELP-021 CHECK ● Checking sensor, switch and etc. 1 :FRONT COVER SENSOR FRONT COVER SENSOR / TOP COVER SWITCH / 0 :TOP COVER SWITCH MAIN THERMISTOR / THERMAL HEAD THERMISTOR 29 :MAIN THERMISTOR(°C ) 28:THERMAL HEAD THERMISTOR(°C ) ●...
Page 329 Chapter 8 HELP Mode Function and Operation Procedures HELP-022 Total Count Display TOTAL MASTER MAKE COUNT: USER Page 1 0000001234 ● Data display. TOTAL PRINT COUNT :USER TOTAL MASTER MAKE COUNT FOR USER 0000005678 TOTAL PRINT COUNT FOR USER TOTAL MASTER MAKE COUNT TOTAL MASTER MAKE COUNT 0000007777 TOTAL PRINT COUNT...
Page 330 Chapter 8 HELP Mode Function and Operation Procedures Display of the Data on the Master HELP-023 (6 pages in total) CONSUMBLES Page 1: USED MASTER MONITOR/ MASTER MONITOR/ MASTER ID/ NUMBER OF MASTER ROLL USED 3 : USED MASTER MONITOR Page 2: MASTER ROLL USED HISTORY 217 :MASTER MONITOR MASTER ID LOG...
Page 331 Chapter 8 HELP Mode Function and Operation Procedures MASTER ID LOG 1-6 (Screen: page 3) Touch the arrow on the screen lower right in step 3 to display the MASTER ID LOG on page 3. HELP-023 MASTER ID LOG 1 : OK (18):DRF50(E) M=219 Errors are displayed in reverse chronological order.
Page 332 Chapter 8 HELP Mode Function and Operation Procedures Checking Error Count and Error History HELP-024 (12 pages in total) ERROR COUNT Page 1: ERROR COUNT 1 :PAPER MISFEED ● PAPER MISFEED/ PAPER FEED JAM/ PAPER WRAP UP/ PAPER EJECT JAM/ MASTER FEED ERROR/ MASTER EJECT ERROR 9 :PAPER FEED JAM Page 2: ERROR COUNT ●...
Page 333 Chapter 8 HELP Mode Function and Operation Procedures Error count Display (Screen: page 3) Touch the arrow on the screen lower right in step 3 to display the error count on page 3. HELP-024 ERROR COUNT To display total error count 0 :MASTER EJECT JAM 1.
Page 334 Chapter 8 HELP Mode Function and Operation Procedures Service call List Display (Screen: page 8) Touch the arrow on the screen lower right in step 8 to display HELP-024 the SERVICE CALL on page 8. SERVICE CALL E001:MAIN MOTOR LOCKED E002:ELEVATOR MOTOR LOCKED E005:INK ROLLER UP/DOWN MOTOR LOCKED E006:PRESS MOTOR LOCKED...
Page 335 Chapter 8 HELP Mode Function and Operation Procedures Checking the Shading Memory HELP-025 SHADING MEMORY ● Preview of the Shading memory corrected in BLACK/WHITE ● Operation procedure Call the HELP mode “H-025”. HELP-025 Enter “025” by the NUMERIC keys and then press the PRINT key. Shading BLACK/WHITE is performed and reading the Shading SHADING MEMORY memory starts.
Page 336 Chapter 8 HELP Mode Function and Operation Procedures Document Density Reading (Scanner) HELP-026 DOCUMENT DENSITY READING ● Document Density Reading (Scanner). GAIN ADJUSTMENT DOCUMENT DETECTION ADJUSTMENT 220 :SHADING WHITE DENSITY 220 :DOCUMENT DETECTION WHITE DENSITY 220 :DOCUMENT BLACK DENSITY 220 :DOCUMENT WHITE DENSITY ●...
Page 337 Chapter 8 HELP Mode Function and Operation Procedures Initializing HELP Contents HELP-027 (2 pages in total) Page 1: INITIALIZE ● Check data. 1 :013 MODEL/AREA CODE 2 :010 MACHINE CODE 3 :000000077 MANUFACTURING NUMBER Page 2: ● Initialize HELP contents. ●...
Page 338 Chapter 8 HELP Mode Function and Operation Procedures Image Memory Check HELP-028 ● Image Memory Check. ● Operation procedure Call the HELP mode “H-028”. HELP-028 Enter “028” by the NUMERIC keys and then press the PRINT key. Memory check starts. PLEASE WAIT Check Image Memory.
Page 339 Chapter 8 HELP Mode Function and Operation Procedures HELP-029 unused (1) Test Pattern HELP-030 TEST PATTERN ● Printing the Test Pattern. TEST PATTERN TEST PATTERN Set to “4. B = 0: Upper cover switch disabled” and TEST PATTERN “4. C =0: Scanner disabled” of HELP-061. TEST PATTERN The Test Pattern can be made up and printed with the scanner TEST PATTERN...
Page 340 Chapter 8 HELP Mode Function and Operation Procedures edge 210 mm Test pattern 1 : When using B4 Machine and B4 drum edge 182mm edge 8 mm ● The test pattern consists of the diagonal line pattern, edge 7mm the maximum width (horizontal) lines at 7 mm, 8 mm, 182 mm and 210 mm from the lead edge.
Page 341 Chapter 8 HELP Mode Function and Operation Procedures (2) Vertical Registration Adjustment HELP-030 TEST PATTERN ● Vertical Registration Adjustment. TEST PATTERN TEST PATTERN TEST PATTERN TEST PATTERN TEST PATTERN TEST PATTERN TEST PATTERN ● Operation procedure Call the HELP mode “H-030”. HELP-030 TEST PATTERN Enter “030”...
Page 342 Chapter 8 HELP Mode Function and Operation Procedures HELP-031 unused Information Download HELP-032 INFORMATION DOWNLOAD Information Download; HELP CONTENT LIST ● HELP CONTENT LIST STANDARD EEPROM ● STANDARD EEPROM MAIN PCB BUILT-IN MEMORY (FRAM) ● MAIN PCB BUILT-IN MEMORY(FRAM) KEYCARD EEPROM USER ID MANAGER EEPROM AUTO PAPER EJECTION TRAY EEPROM ●...
Page 343 Chapter 8 HELP Mode Function and Operation Procedures HELP-033 unused HELP Label Listed Items HELP-034 (4 pages in total) HELP LABEL LISTED ITEMS ● HELP Label Listed Items H-003 1 006 H-003 2 018 H-003 3 016 H-003 4 034 H-003 5 050 H-003 6 085 H-003 7 107...
Page 344 Chapter 8 HELP Mode Function and Operation Procedures HELP-035 to HELP-038: unused Paper Feed Adjustment HELP-039 (5 pages in total) PAPER FEED SPEED ● To enter H-039, be sure to set G=1 of HELP-061-5 . Page 1: Paper feed speed Page 2: Paper feed angle Page 3: Paper feed lead edge sensor angle Unchangeable...
Page 345 Chapter 8 HELP Mode Function and Operation Procedures HELP-040 to HELP-041: unused (1) Scanner Read Adjustment HELP-042 (2 pages in total) SCAN HORIZONTAL MAGNIFICATION(%) Page 1: −0.6 ● Adjustment. SCAN VERTICAL MAGNIFICATION(%) +0.3 Scan horizontal (main scan) magnification SCAN LEAD EDGE START POSITION (mm) Scan vertical (sub scan) magnification +0.0 Scan lead edge start position...
Page 346 Chapter 8 HELP Mode Function and Operation Procedures (2) Scanner Read Adjustment HELP-042 (2 pages in total) SCANNER READ WIDTH(mm) Page 2: 000.0 ● Adjustment. SCANNER READ LENGTH(mm) Scanner read width 000.0 Scanner read length SCANNER MOVE RANGE(%) Scanner move range +0.0 Shading position SHADING POSITION(mm)
Page 347 Chapter 8 HELP Mode Function and Operation Procedures (1) ADF Read Adjustment HELP-043 (2 pages in total) ADF HORIZONTAL MAGNIFICATION(%) Page 1: +0.0 ● Adjustment. ADF VERTICAL MAGNIFICATION(%) ADF horizontal (main scan) magnification +0.0 ADF vertical (sub scan) magnification ADF LEAD EDGE START POSITION(mm) ADF lead edge start position +0.0 ADF horizontal reading center...
Page 348 Chapter 8 HELP Mode Function and Operation Procedures (2) ADF Read Adjustment HELP-043 (2 pages in total ADF READ WIDTH(mm) Page 2: 000.0 ● Adjustment. ADF READ LENGTH(mm) ADF read width 000.0 ADF read length ADF FEED RANGE(%) ADF feed range +0.0 ADF trail edge end position ADF TRAIL EDGE END POSITION(mm)
Page 349 Chapter 8 HELP Mode Function and Operation Procedures (1) Scan Level Adjustment HELP-044 (2 pages in total) SCAN LEVEL ADJUSTMENT Page 1 : TEXT TEXT/PHOTO ● Adjustment. BLACK LEVEL BLACK LEVEL TEXT mode Black level , White level , Peak hold WHITE LEVEL WHITE LEVEL TEXT/PHOTO mode...
Page 350 Chapter 8 HELP Mode Function and Operation Procedures (2) Scan Level Adjustment HELP-044 (2 pages in total) SCAN LEVEL ADJUSTMENT Page 2: PHOTO PHOTO/TEXT ● Adjustment. BLACK LEVEL BLACK LEVEL PHOTO/TEXT mode Black level , White level , Peak hold WHITE LEVEL WHITE LEVEL PHOTO mode...
Page 351 Chapter 8 HELP Mode Function and Operation Procedures (1) ADF scan Level Adjustment HELP-045 (2 pages in total) ADF SCAN LEVEL ADJUSTMENT Page 1: TEXT TEXT/PHOTO ● Adjustment. BLACK LEVEL BLACK LEVEL TEXT mode Black level , White level , Peak hold WHITE LEVEL WHITE LEVEL TEXT/PHOTO mode...
Page 352 Chapter 8 HELP Mode Function and Operation Procedures (2) ADF scan Level Adjustment HELP-045 (2 pages in total) ADF SCAN LEVEL ADJUSTMENT Page 2: PHOTO PHOTO/TEXT ● Adjustment BLACK LEVEL BLACK LEVEL PHOTO/TEXT mode Black level , White level , Peak hold WHITE LEVEL WHITE LEVEL PHOTO mode...
Page 353 Chapter 8 HELP Mode Function and Operation Procedures (1) Master Feed Adjustment HELP-046 (2 pages in total) MASTER CLAMP MARGIN(mm) Page 1: +0.0 ● Adjustment. M-MAKE SPEED MAGNIFICATION(%) MASTER CLAMP MARGIN −0.5 M-MAKE SPEED MAGNIFICATION M-MAKE FEED VOLUME MAGNIFICATION(%) M-MAKE FEED VOLUME MAGNIFICATION +0.3 ●...
Page 354 Chapter 8 HELP Mode Function and Operation Procedures (2) Master Feed Adjustment HELP-046 (2 pages in total) M-MAKE HORIZONTAL START POS.(mm) Page 2: +0.0 ● Adjustment. M-MAKE VERTICAL START POS. (mm) M-MAKE HORIZONTAL START POS. +0.5 M-MAKE VERTICAL START POS. MASTER LENGTH ON DRUM (mm) MASTER LENGTH ON DRUM ●...
Page 355 Chapter 8 HELP Mode Function and Operation Procedures Online Master Making Adjustment HELP-047 M-MAKE HORIZONTAL START POS. (mm): ONLINE ● Adjustment. +0.0 M-MAKE HORIZONTAL START POS. : ONLINE M-MAKE VERTICAL START POS. (mm): ONLINE M-MAKE VERTICAL START POS. : ONLINE +0.0 ●...
Page 356 Chapter 8 HELP Mode Function and Operation Procedures Thermal Head Setting HELP-048 THERMAL HEAD RESISTANCE RANK ● Thermal head setting. THERMAL HEAD RESISTANCE RANK THERMAL HEAD RESISTANCE RANK OFFSET THERMAL HEAD RESISTANCE RANK OFFSET THERMAL HEAD CONTROL THERMAL HEAD CONTROL ●...
Page 357 Chapter 8 HELP Mode Function and Operation Procedures 3. Press the = key to store the set value. ● The resistance rank to be entered in the thermal head is printed. Resistance rank ► Item Value Thermal head resistance rank 0-15 Thermal head resistance rank offset −7 - +7 (Normally unchanged)
Page 358 Chapter 8 HELP Mode Function and Operation Procedures HELP-049 and HELP-050 unused Setting (Service Call Contact Entry) HELP-052 ● Entering the service call number for emergencies. Set HELP - 060 : 4 - H=1, “The service call number is displayed for emergencies.”...
Page 359 Chapter 8 HELP Mode Function and Operation Procedures HELP-053 unused (1)Time Setting HELP-054 (2 pages in total) Page 1: A B C D ● Setting (Date-time display rule setting) 1 0 0 0 When the USB flash drive option is enabled, date and time (clock) 0 0 0 0 are enabled.
Page 360 Chapter 8 HELP Mode Function and Operation Procedures (2) Time Setting HELP-054 (2 pages in total) Page 2: YEAR HOUR ● Setting (Year, Month, Day, Hour, Minute and Second) 2009 MINUTES MONTH SECONDS ● Operation procedure Call the HELP mode “H-054”. HELP-054 Enter “054”...
Page 361 Chapter 8 HELP Mode Function and Operation Procedures (1) Buzzer Setting HELP-055 (5 pages in total) Page 1: A B C D A B C D ● Setting 0 1 0 0 Buzzer ON/OFF 0 1 1 0 Buzzer volume adjustment (HELP-055-9 A=0 : 3 steps (STANDARD, ERROR, OFF) ●...
Page 362 Chapter 8 HELP Mode Function and Operation Procedures Item Value Setting 1-15 Operation buzzer volume adjustment: 15 steps (default: 6) 1-15 Completion buzzer volume adjustment: 15 steps (default: 6) 1-15 Error buzzer volume adjustment: 15 steps (default: 6) Setting (Buzzer ON/OFF and buzzer volume adjustment) (Screen: page 2) Touch the arrow on the screen lower right in step 2 to switch to Page 2.
Page 363 Chapter 8 HELP Mode Function and Operation Procedures (2) Buzzer Setting HELP-055 (5 pages in total) Page 3: ● Operation check OPERATION BUZZE TEST (HELP-055-1 A=1) OPERATION BUZZER TEST ● Operation procedure Call the HELP mode “H-055”. HELP-055 Enter “055” by the NUMERIC keys and then press the A B C D A B C D PRINT key.
Page 364 Chapter 8 HELP Mode Function and Operation Procedures (3) Buzzer Setting HELP-055 (5 pages in total) Page 4: ● Operation check COMPLETION BUZZER TEST (HELP-055-1 B=1) COMPLETION BUZZER TEST ● Operation procedure Call the HELP mode “H-055”. HELP-055 Enter “055” by the NUMERIC keys and then press the A B C D A B C D PRINT key.
Page 365 Chapter 8 HELP Mode Function and Operation Procedures (4) Buzzer Setting HELP-055 (5 pages in total) Page 5: ● Operation check ERROR BUZZER TEST (HELP-055-1 C=1) ERROR BUZZER TEST ● Operation procedure Call the HELP mode “H-055”. HELP-055 Enter “055” by the NUMERIC keys and then press the PRINT key.
Page 366 Chapter 8 HELP Mode Function and Operation Procedures Language Setting HELP-056 ● Setting (Language setting) A B C D 0 0 0 0 ● Operation procedure Call the HELP mode “H-056”. HELP-056 Enter “056” by the NUMERIC keys and then press the A B C D PRINT key.
Page 367 Chapter 8 HELP Mode Function and Operation Procedures HELP-057 to HELP-059 unused Function Setting HELP-060 (2 pages in total) Page 1:Function setting A B C D E F G H Custom scaling, Minor reduction , Custom scaling range, 1 1 1 1 1 0 0 0 Preset magnification, Image mode (photodark), Master darkness, Scan darkness /Master darkness / Print darkness, Vertical registration adjustment range, Horizontal registration adjustment range, 0 1 0 1 1 1 1 1...
Page 368 Multiple exposure enabled (Default) Multiple exposure 16 disabled Multiple exposure 16 enabled (Default) Multiple exposure custom disabled Multiple exposure custom enabled (Default) Horizontal registration adjustment : DD5450/DD5440 not available. Item Value Setting HELP-060 Bookshadow erasure disabled Bookshadow erasure enabled (Default)
Page 369 Chapter 8 HELP Mode Function and Operation Procedures Function Setting (Display: page 2) HELP-060 Touch the arrow on the screen lower right in step 2 to A B C D E F G H switch to Page 2. 1 1 1 1 1 0 0 0 0 1 0 1 1 1 1 1 Touch: Setting...
Page 370 Chapter 8 HELP Mode Function and Operation Procedures HELP-060 Item Value Setting A B C D E F G H 0 0 0 0 0 0 0 0 180 degree rotation disabled 180 degree rotation enabled(Default) 1 1 1 1 1 1 1 0 Touch and Enter Automatic rotation disabled 0 1 1 0 0 0 0 0...
Page 371 Chapter 8 HELP Mode Function and Operation Procedures Function Setting HELP-061 (3 pages in total) Page 1: A B C D E F G H ● Setting functions 0 1 1 1 0 0 1 0 Interlock, Paper feed error (signal jam), Document detection ,Document remain monitor, Paper type 1 1 0 0 1 1 1 1 The first print : printing / JOG / speed 0...
Page 372 Chapter 8 HELP Mode Function and Operation Procedures HELP-061 Item Value Setting First print : printing speed (speed 3 or less) A B C D E F G H First print : JOG speed 0 1 1 1 1 0 1 0 First print : speed 0 (low print speed) Touch and Enter First print : speed 1 (Default)
Page 373 Chapter 8 HELP Mode Function and Operation Procedures Function Setting (Display: page 2) HELP-061 Touch the arrow on the screen lower right once to switch to Page 2. Setting A B C D E F G H 1. Select and touch the item to be set. 0 1 1 1 1 0 1 0 2.
Page 374 Chapter 8 HELP Mode Function and Operation Procedures Function Setting HELP-062 ● Function setting A B C D E F G H 1. Paper size: AB system (Default)/ Inch system 0 0 0 0 0 0 0 0 2. A Model name change screen: Alphabet (Default)/ Keyboard 3.
Page 375 Chapter 8 HELP Mode Function and Operation Procedures HELP-063-HELP-065 unused User setting paper size (minimum/maximum size) HELP-066 Page 1: ● User setting paper size (minimum/maximum) 1 0 0 (A3 drum, B4 drum) 1 4 8 Page 2: ● User setting paper size (minimum/maximum) 3 2 0 (A4 drum) 4 5 0...
Page 376 Touch the arrow on the screen lower right in step 2 to switch HELP-066 to Page 2. Range Default Setting Item 1 0 0 DD5450(A4 Drum) minimum 100mm- 100mm (same as long paper) 297mm width 1 4 8 DD5450(A4 Drum)
Page 377 Chapter 8 HELP Mode Function and Operation Procedures Ink Setting HELP-067 ● Ink Setting A B C D 0 0 0 0 ● Operation procedure Call the HELP mode “H-067”. HELP-067 Enter “067” by the NUMERIC keys and then press the A B C D PRINT key.
Page 378 Chapter 8 HELP Mode Function and Operation Procedures Setting the Margin HELP-068 ● Setting the Margin ● Operation procedure Call the HELP mode “H-068”. HELP-068 Enter “068” by the NUMERIC keys and then press the PRINT key. Setting. Setting HELP-068 1.
Page 379 Chapter 8 HELP Mode Function and Operation Procedures Master Making Drum Rotation (without paper) Setting HELP-069 ● Setting Mater Making Drum Rotation (without paper) ● Operation procedure Call the HELP mode “H-069”. HELP-069 Enter “069” by the NUMERIC keys and then press the PRINT key.
Page 380 Chapter 8 HELP Mode Function and Operation Procedures Tape Option Setting/Operation Check (3 pages in total) HELP-071 TAPE DISPENSER Page 1: A B C D E F G H I J ● Tape dispenser option setting 0 0 0 ● Tape dispenser settings Page 2: 0 0 0 1 0 1 0 0 ●...
Page 381 Chapter 8 HELP Mode Function and Operation Procedures Item Value Setting Factory setting (Do not change.) Tape dispenser without printing rotation (Default) Tape dispenser with 180 printing rotation Function Setting (Display: Page 2) Touch the arrow on the screen lower right once to switch to Page 2. Setting 1.
Page 382 Chapter 8 HELP Mode Function and Operation Procedures Sensors/Switch Checking HELP-071 Check the following Sensors and Switches. TAPE DISPENSER Status of Sensors /Switches ► INSERT TAPE Sensor/Switch TAPE CUT Tape Detection Sensor Photopassing Photointerrupting 1 :TAPE DETECTION SENSOR 1 :COVER SWITCH Cover Switch ON: Close OFF: Open...
Page 383 Chapter 8 HELP Mode Function and Operation Procedures Interface Setting HELP-072 (3 Pages in total) INTERFACE Page 1: A B C D ● Function setting 1 0 1 0 USB Interface enabled/disable FS-100U2 unconnected/connected 0 0 0 0 Page 2: Network Setting 0 0 0 0 Page 3:...
Page 384 Chapter 8 HELP Mode Function and Operation Procedures Item Value Setting Function Setting (Display : Page 2) HELP-072 HELP-072-1 A=1,HELP-072-2 A=1:Page 2 appears. NETWORK Touch the arrow on the screen lower right to switch to Page 2. QUICK SET-UP 1. Select and touch the item to be set. ADVANCED SET-UP 2.
Page 385 Chapter 8 HELP Mode Function and Operation Procedures Advanced set-up HELP-072 1. Select and touch on DHCP. (You can also select by pressing ENABLE/ DISABLE NETWORK the TEST PRINT key.) ADVANCED SET-UP DHCP ENABLE DISABLE 2. Select and touch on RARP. (You can also select by pressing ENABLE DISABLE ENABLE...
Page 386 Chapter 8 HELP Mode Function and Operation Procedures USB Flash Drive Option Setting (2 pages in total) HELP-073 USB FLASH DRIVE Page 1: A B C D E F G H I J ● USB FLASH DRIVE OPTION SETTING 0 0 0 0 Page 2: 0 1 0 ●...
Page 387 Chapter 8 HELP Mode Function and Operation Procedures Format/operation check (Display: Page 2) Touch the arrow on the screen lower right to switch to Page 2. Operation checking HELP-073 1. Select and touch the item to be checked. USB FLASH DRIVE ●...
Page 388 Chapter 8 HELP Mode Function and Operation Procedures HELP-075 PASSWORD SETTING A B C D E F G H I J 0 0 0 0 0 0 0 0 0 ● Operation procedure Call the HELP mode “H-075”. HELP-075 Enter “075” by the NUMERIC keys and then press the PASSWORD SETTING PRINT key.
Page 389 Chapter 8 HELP Mode Function and Operation Procedures Item Value Setting HELP-075 Password : OFF*(Default) PASSWORD SETTING Password : ON* A B C D E F G H I J Confidential password release disabled (Default) 0 0 0 (After using User ID manager, auto confidential disabled) 0 0 0 0 0 0 Confidential password release enabled (After using User ID manager, auto confidential en-...
Page 390 Chapter 8 HELP Mode Function and Operation Procedures HELP-076 FEED LONG PAPER A B C D 0 0 0 0 0 0 0 0 ● Operation procedure Call the HELP mode “H-076”. HELP-076 FEED LONG PAPER Enter “076” by the NUMERIC keys and then press the A B C D PRINT key.
Page 391 Chapter 8 HELP Mode Function and Operation Procedures HELP-078 unused Minimum Print HELP-079 ● Setting Minimum Print MINIMUM PRINT A B C D E F G H I J 0 0 0 0 0 0 0 0 0 0 0 0 ●...
Page 392 Chapter 8 HELP Mode Function and Operation Procedures Setting function HELP-080 ● Setting Option Permit OPTION PERMIT NG :USB FLASH DRIVE ● Operation procedure Call the HELP mode “H-080”. HELP-080 Enter “080” by the NUMERIC keys and then press the PRINT key.
Page 393: Chapter 9 Others
Chapter 9 Others 1 Electrical Parts Layout and Their Functions ..(1) Switches/Clutches/Solenoids ....... (2) Sensors 1 ....... (3) Sensors 2 ......(4) Motors/Fans ....... (5) PCB unit/Others (6) Connector VR/LED Layout and Functions...
Page 394: Electrical Parts Layout And Their Functions
Chapter 9 Electrical Parts Layout and Their Functions 1 Electrical Parts Layout and Their Functions (1) Switches/Clutches/Solenoids 12 13 Item Functions Microswitch/switch Scanner open/closed detection Master cover open/closed detection Master ejection box open/closed detection Elevator lower limit detection Drum detection (set or not) Push switch Feed tray descend Drum removal...
Page 395: Sensors 1
Chapter 9 Electrical Parts Layout and Their Functions (2) Sensors 1 14 7 Item Functions Scanner home position is detected. Document cover position is detected. ADF home position is detected. Thermal head press position is detected. Used master core is detected. Used master full is detected.
Page 396: Sensors 2
Chapter 9 Electrical Parts Layout and Their Functions (3) Sensors 2 inch Item Functions Photointerrupter Master top is detected. Paper is detected. (set or not) Paper eject jam is detected. Master eject jam sensor Paper top is detected. Photo sensor Signal is detected.
Page 397: Motors/Fans
Chapter 9 Electrical Parts Layout and Their Functions (4) Motors/Fans Item Functions Motor Scanner stepping motor Master feed stepping motor Thermal head up/down motor Cutter motor Master eject stepping motor Master clamp motor Paper feed tray elevator motor Paper feed stepping motor 10 Vertical registration motor Main motor 12 Press motor...
Page 398: Pcb Unit/Others
Chapter 9 Electrical Parts Layout and Their Functions (5) PCB unit/Others Item Functions CCD PCB unit Reading the picture image. Panel LED PCB LED indication. Panel PCB Control panel key, display. Color LCD panel Liquid crystal display Touch panel Control panel key Main PCB unit Image memory and controlling the parallel communication Drive PCB unit...
Page 399: Connector Vr/Led Layout And Functions
Chapter 9 Electrical Parts Layout and Their Functions (6) Connector VR/LED Layout and Functions 1. CCD PCB unit ●Do not remove the CCD PCB or loosen the screw in the market. 2. LCD Panel (TG038)
Page 400 Chapter 9 Electrical Parts Layout and Their Functions 3. Panel PCB (W9-V520*) SW27 SW12 SW19 SW26 SW24 SW14 SW20 SW25 SW15 SW21 SW16 SW22 SW23 SW10 SW11 SW18 SW13 SW17 4. Panel LED PCB (V3-V520*) 5. USB Expansion PCB unit (W9-V540*)
Page 401 Chapter 9 Electrical Parts Layout and Their Functions 6. Main PCB unit : 400 dpi (V3-V505*) DIP switch status DIP switch Setting DIP switch Setting CN21 CN1 CN20 Use this setting to upgrade the panel Use this setting to PCB software when upgrade the relay the power is turned PCB software.
Page 402 Chapter 9 Electrical Parts Layout and Their Functions 8. Main Motor unit 9. Drive PCB unit F1,F2 : T5A, 250A 218005XP CN10 10. Relay PCB unit F1 : T5A, 250A 218005XP...
Page 403 Chapter 9 Electrical Parts Layout and Their Functions 11. 24 V power supply 12. 5 V power supply 13. ADF PCB UNIT...

This manual is also suitable for:

Dd5440 C284 C283

Ricoh DD5450 Field Service Manual

Introduction 2

Chapter 1 Introduction

Chapter 2 Installation Procedure

Chapter 3 Description of the Operation

Chapter 4 Mechanism

Chapter 5 Standards/Adjustment

Chapter 6 Maintenance/Check

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Troubleshooting

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Summary of Contents for Ricoh DD5450