Tilt Piston Assembly; Tilt Rod Assembly - BRP E250DHLSCS Service Manual

Evinrude e-tec series 250, 300 hp 90 v6 (3.4l)
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TRIM AND TILT
TRIM AND TILT SERVICE
Two of the piston relief holes are small, the other
two holes are larger. Two of the springs have five
coils and the other two have nine coils. On assem-
bly, the two five-coil springs go in the large relief
holes, and the two nine-coil springs go in the small
relief holes.
2
2
1. Small piston relief holes
2. Large piston relief holes

Tilt Piston Assembly

Piston check balls and plungers are identical.
Lubricate and install a new outer O-ring on the tilt
piston. Place one ball, one plunger, and one
spring in each hole in the piston as indicated.
The two five-coil springs go in the large relief
holes and the two nine-coil springs go in the small
relief holes. Set the piston aside.
2
4
3
1. Five-coil spring
2. Nine-coil spring
3. Piston check ball
4. Plunger
336
Use a screwdriver to carefully pry the scraper out
of the end cap. Discard the scraper. Remove and
discard the large outer O-ring.
1
Remove and discard inner O-ring of the end cap.
41879

Tilt Rod Assembly

Clean the end cap thoroughly, then lubricate and
install a new O-ring in the end cap. Lubricate and
install a new scraper. The scraper is installed with
the lip facing out. Lubricate and install a new
O-ring on the outside of the end cap.
1
1
41817
1. Inner O-ring
2. Lip
3. Outer O-ring
41791
41792
2
3
41795

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