BRP E250DHLSCS Service Manual page 275

Apply Gel-Seal II to gearcase mating surface pads
on exhaust housing. Slide the gearcase into
place, making sure that:
Driveshaft engages the crankshaft.
•
Water tube enters the water pump.
•
Lower inner exhaust housing installs correctly.
•
Shift rod does not turn and is positioned prop-
•
erly in shift shaft connection area.
Use Gearcase Alignment Kit, P/N 5007231, to
accurately align gearcase housing to exhaust
housing. Position alignment bolts (2) as indicated.
Alignment Bolt(s)
1
1
1. Position of alignment bolts (2)
Remove and replace alignment
IMPORTANT:
screws with appropriate 3/8 in. mounting screws
after all other gearcase mounting screws are
installed and tightened.
GEARCASE REMOVAL AND INSTALLATION
Apply Gasket Sealing Compound to threads of the
gearcase retaining screws. Tighten the screws to
a torque of:
3/8 in. screws – 26 to 28 ft. lbs. (35 to 38 N·m)
•
7/16 in. screws – 45 to 50 ft. lbs. (61 to 68 N·m)
•
2
1. Alignment screw
2. 3/8 in. screw
005401
1. 7/16 in. screw
2. 3/8 in screw
Apply Gasket Sealing Compound to threads of the
trim tab screw. Install gasket on "M"-type gear-
cases. Install and align the trim tab (cover on "L"-
type) with the index marks noted prior to disas-
005402
sembly. Tighten the trim tab screw to a torque of
GEARCASE
1
005403
2
1
006869
13
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