Vapor Separator Service
Removal
Disconnect the battery cables at the battery.
Relieve fuel system pressure. Refer to Relieving
Fuel System Pressure on p. 174.
Disconnect circulation pump electrical connector.
Remove clamp and fuel supply manifold from top
of circulation pump. Remove clamp and vapor
vent hose from separator cover.
Remove clamps and vapor separator cooling
water hoses.
Remove clamps and fuel return manifold and fuel
supply hose from bottom of vapor separator.
Remove the vapor separator housing retainer clip.
1. Retainer clip
Remove vapor separator/fuel pump from the
mounting stud and slide vapor separator housing
from the grooves of the isolator mounts.
Installation
Installation is the reverse of removal. Pay close
attention when performing the following addi-
tional tasks.
Install all hoses and manifolds to original locations
and secure with appropriate clamps. Squeeze
primer bulb to prime fuel system. Hold pressure
on bulb and observe for fuel leaks.
Run outboard and check for fuel leaks.
FUEL COMPONENT SERVICING
Fuel Manifold Service
Removal
Disconnect the battery cables at the battery.
Relieve fuel system pressure. Refer to Relieving
Fuel System Pressure on p. 174.
Remove clamps and disconnect the fuel mani-
folds as follows:
Fuel supply manifold to circulation pump
•
Fuel return manifold to vapor separator
•
1
1. Fuel supply manifold
2. Fuel return manifold
1
Remove fuel manifold retainer screws and remove
retainers from fuel injectors.
1
004189
2
1. Retainer screw
2. Fuel supply manifold fitting
3. Fuel return manifold fitting
FUEL SYSTEM
2
004189
8
3
004266
177