Page 1
AIR-COOLED LIQUID CHILLERS HERMETIC SCROLL New Release Form 150.62-NM7 (103) INSTALLATION, OPERATION, MAINTENANCE 035-19330-000 YCAL0043E_ - YCAL0377E_ R-22 & HFC-407C STYLE C (50 Hz) 29224(R)A YCAL0043 – YCAL0253 EPROM (031-02050-001 MICROBOARD) 031-02049-001 YCAL0287 – YCAL0377 EPROM 031-02423-001 380-415-3-50 MODEL ONLY Standard, Glycol &...
Page 2
WARNING indicates a po ten tial ly haz ard ous sit u a tion which, if not avoid ed, could re sult in death or se ri ous injury. YORK INTERNATIONAL YORK INTERNATIONAL...
Page 3
In complying with YORK’s policy for continuous product improvement, the in for - ma tion con tained in this document is subject to change without notice. While YORK makes no com mit ment to update or provide current information au to mat i cal ly to the manual owner, that information, if ap pli ca ble, can be ob tained by con tact ing the nearest YORK Engineered Systems Service offi...
LOW PRESSURE SWITCH OR RETURN WATER SUCTION PRESSURE TRANSDUCER TEMP . SENSOR LEAVING ENTERING CHILLED WATER CHILLED WATER LEAVING CHILLED WATER TEMP . SENSOR OIL EQUALIZING LINE 2 OR 3 COMPRESSORS PER SYSTEM LD07613-50HZ FIG. 1 – REFRIGERANT FLOW DIAGRAM YORK INTERNATIONAL...
Page 10
Spreader bars should be used to avoid crushing the unit frame rails and ser viced by an authorized YORK with the lifting chains. See below. ser vice mechanic or a qualifi ed service per son ex pe ri enced in chiller in stal - la tion.
Page 11
Con- com pres sor servicing/re place ment sid er ations should be made utilizing noise levels pub- lished in the YORK Engineering Guide for the specifi c dif fi cult. chiller model. Sound blankets for the compressors and low sound fans are available.
Page 12
The necessary com po nents must be ob tained in the fi eld. 7. A chilled water fl ow switch, (either by YORK or oth- ers) MUST be installed in the leaving water piping of Drain connections should be provided at all low points the cooler.
Page 13
This will assure that liquid slugging and oil dilution does REMOTE EMERGENCY CUTOFF not damage the compressors on start. Immediate shutdown of the chiller can be ac com plished by opening a fi eld-installed dry contact to break the elec- YORK INTERNATIONAL...
FIG. 2 – SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER (0043 - 0253) YORK INTERNATIONAL...
Page 15
The unit evaporator heater uses 120VAC. Disconnecting 120VAC power from the unit, at or below freezing temperatures, can result in damage to the evaporator and unit as a result of the chilled liquid freezing. FIG. 3 – MULTIPLE POINT POWER SUPPLY CONNECTION – TERMINAL BLOCK (0117 - 0253) YORK INTERNATIONAL...
FIG. 4 – MULTIPLE POINT POWER SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCHES OR CIRCUIT BREAKERS (0287 - 0377) YORK INTERNATIONAL...
Page 17
The unit evaporator heater uses 120VAC. Disconnecting 120VAC power from the unit, at or below freezing temperatures, can result in damage to the evaporator and unit as a result of the chilled liquid freezing. FIG. 5 – OPTIONAL SINGLE-POINT POWER WIRING YORK INTERNATIONAL...
MODELS w/o 115-1-60/50 30 A / 240V CONTROL TRANS MODELS w/ 380/415-3-50 30 A / 480V CONTROL TRANS A. Minimum #14 AWG, 75°C, Copper Recommended B. Minimum and Maximum Over Current Protection, Dual Element Fuse or Circuit Breaker YORK INTERNATIONAL...
Page 19
FULL LOAD AMPS HERTZ MAXIMUM MINIMUM CIRCUIT AMPACITY MINIMUM LEGEND: MIN NF MINIMUM NON FUSED Field Wiring RATED LOAD AMPS Factory Wiring S.P. WIRE SINGLE-POINT WIRING UNIT MOUNTED SERVICE (NON-FUSED UNIT MTD SERV SW DISCONNECT SWITCH) LOCKED ROTOR AMPS YORK INTERNATIONAL...
AFTER disconnecting power, PRIOR to working on equipment. The unit evaporator heater uses 120VAC. Disconnecting 120VAC power from the unit, at or below freezing temperatures, can result in damage to the evaporator and unit as a result of the chilled liquid freezing. YORK INTERNATIONAL...
380/415-3-50 NOTES: 1. For leaving brine temperature below 40°F (4.4°C), contact your nearest YORK Offi ce for application re quire ments. 2. For leaving water temperature higher than 55°F (12.8°C), contact the nearest YORK Offi ce for application guide lines.
Page 30
380/415-3-50 NOTES: 1. For leaving brine temperature below 40°F (4.4°C), contact your nearest YORK Offi ce for application re quire ments. 2. For leaving water temperature higher than 55°F (12.8°C), contact the nearest YORK Offi ce for application guide lines.
10”x8’ 10”x8’ 10”x8’ Water Volume, gallons 10.0 12.3 12.3 29.1 29.1 29.1 29.1 Maximum Water Side Pressure, PSIG Maximum Refrigerant Side Pressure, PSIG Minimum Chiller Water Flow Rate, gpm Maximum Chiller Water Flow Rate, gpm Water Connections, inches YORK INTERNATIONAL...
Page 33
14”x8’ Water Volume, gallons 29.1 41.2 41.2 41.2 39.9 41.2 39.9 39.9 49.5 Maximum Water Side Pressure, PSIG Maximum Refrigerant Side Pressure, PSIG Minimum Chiller Water Flow Rate, gpm Maximum Chiller Water Flow Rate, gpm Water Connections, inches YORK INTERNATIONAL...
37.7 46.7 46.7 110.3 110.3 110.3 110.3 Maximum Water Side Pressure, bar Maximum Refrigerant Side Pressure, bar Minimum Chiller Water Flow Rate, l/s Maximum Chiller Water Flow Rate, l/s 10.7 10.7 18.9 18.9 18.9 18.9 Water Connections, inches YORK INTERNATIONAL...
Page 35
156.1 151.1 151.1 187.4 Maximum Water Side Pressure, bar Maximum Refrigerant Side Pressure, bar Minimum Chiller Water Flow Rate, l/s Maximum Chiller Water Flow Rate, l/s 18.9 22.1 22.1 22.1 24.3 22.1 24.3 24.3 33.1 Water Connections, inches YORK INTERNATIONAL...
Page 36
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 37
62" 14 11/16" 80 7/16" 105 1/8" SIDE VIEW LD08749 ALUMINUM COPPER Center of Gravity (in.) Center of Gravity (in.) YCAL YCAL 0043 44.8 24.1 28.3 0043 45.4 24.2 28.8 0057 45.4 24.2 28.8 0057 44.8 24.1 28.3 YORK INTERNATIONAL...
Page 38
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 39
** Refers to Model YCAL0087 and YCAL0107 ALUMINUM COPPER Center of Gravity (in.) Center of Gravity (in.) YCAL YCAL 0073 45.0 24.4 35.3 0073 45.8 24.5 36.2 0087 45.0 24.4 34.9 0087 45.8 24.5 35.8 0107 45.0 25.5 33.8 0107 45.7 25.5 34.7 YORK INTERNATIONAL...
Page 40
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 42
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 44
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 45
FORM 150.62-NM7 (103) LD08757 ALUMINUM COPPER Center of Gravity (in.) Center of Gravity (in.) YCAL YCAL 0287 70.9 44.1 42.1 0287 70.4 44.1 44.4 0317 70.9 44.1 42.1 0317 70.4 44.1 44.4 YORK INTERNATIONAL...
Page 46
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 47
FORM 150.62-NM7 (103) LD08759 COPPER ALUMINUM Center of Gravity (in.) Center of Gravity (in.) YCAL YCAL 0347 79.5 44.1 42.7 0347 79.5 44.1 40.7 0377 79.5 44.1 42.7 0377 79.5 44.1 40.7 YORK INTERNATIONAL...
Page 48
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 49
(2) 76 X 76 RIGGING 3" HOLES (EACH SIDE) 3" WATER OUTLET WATER INLET 1575 2043 2670 SIDE VIEW LD08761 ALUMINUM COPPER Center of Gravity (mm) Center of Gravity (mm) YCAL YCAL 0043 1138 0043 1153 0057 1138 0057 1153 YORK INTERNATIONAL...
Page 50
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 51
SIDE VIEW LD07863 * Refers to Model YCAL0073 ** Refers to Model YCAL0087 and YCAL0107 ALUMINUM COPPER Center of Gravity (mm) Center of Gravity (mm) YCAL YCAL 0073 1142 0073 1162 0087 1144 0087 1163 0107 1142 0107 1160 YORK INTERNATIONAL...
Page 52
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 54
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 55
Center of Gravity (mm) Center of Gravity (mm) YCAL YCAL 0197 1435 1162 1001 0197 1440 1162 1016 0217 1437 1154 1002 0217 1442 1154 1017 0237 1438 1161 1003 0237 1443 1160 1018 0253 1437 1154 0253 1442 1154 1006 YORK INTERNATIONAL...
Page 56
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 57
FORM 150.62-NM7 (103) LD08769 ALUMINUM COPPER Center of Gravity (mm) Center of Gravity (mm) YCAL YCAL 0287 1801 1120 1069 0287 1788 1120 1128 0317 1801 1120 1069 0387 1788 1127 1128 YORK INTERNATIONAL...
Page 58
Site restrictions may compromise minimum clearances indicated below, resulting in un pre dict able airfl ow patterns and possible diminished performance. YORK’s unit controls will optimize operation without nuisance high-pres sure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators.
Page 59
* Refers to Model YCAL0347 ** Refers to Model YCAL0377 ALUMINUM COPPER Center of Gravity (mm) Center of Gravity (mm) YCAL YCAL 0347 2019 1120 1033 0347 2019 1120 1085 0377 2019 1120 1033 0377 2019 1120 1085 YORK INTERNATIONAL...
❑ 7. Check the control pan el to ensure it is free of below (see sections on Setpoints and Unit Keys for eign ma te ri al (wires, metal chips, etc.). for pro gram ming in struc tion). YORK INTERNATIONAL...
ON po si tion. As each compressor cy cles on, will clear and there should be a sol id col umn of en sure that the dis charge pressure ris es and liquid when the TXV stabilizes. YORK INTERNATIONAL...
Page 62
The superheat should be checked cycle to control water temperature to setpoint, the chill er only af ter steady state operation of the chiller has been is ready to be placed into operation. YORK INTERNATIONAL...
fi rst condenser fan will be cycled on (out- tion pres sure cut out or for 180 sec onds, whichever comes fi rst. YORK INTERNATIONAL...
Page 64
00065VIP INTRODUCTION MICROPROCESSOR BOARD The YORK MicroComputer Control Center is a mi cro - The Microprocessor Board is the controller and de- pro ces sor based control system de signed to provide ci sion maker in the control panel. System in puts such the entire control for the liquid chiller.
Page 65
“great er than” (>) or “less than” (<). These char ac ters Status mes sag es fall into the categories of General indicate the actual values are greater than or less than Status and Fault Sta tus. the limit values which are being displayed. YORK INTERNATIONAL...
Page 66
fl ow switch between terminals 13 and 14 of Terminal Block CTB1. A 3-second delay is built into the software to prevent nuisance shutdowns due to er ro ne ous sig nals on the run permissive input. YORK INTERNATIONAL...
Page 67
This message is displayed when the system is unable drops to 85% of the un load pres sure and 10 minutes to start due the anti-recycle timer being active. have elapsed. YORK INTERNATIONAL...
Page 68
180 seconds, whichever will stop. comes fi rst, the com pres sor will cy cle off. YORK INTERNATIONAL...
Page 69
EEV is se lect ed as the ex- pan sion valve in SERVICE Mode. This safety is ignored for the fi rst 15 sec onds of system runtime. YORK INTERNATIONAL...
Page 70
Restart can occur when chilled liquid tem- lost and the unit will be prevented from running on the per a ture rises 2°F above the cutout. next power interruption. The RTC/battery is located at U17 on the microboard. YORK INTERNATIONAL...
System X AR Timer System X Sensor Failure (Optional EEV only) System X AC Timer System X Disch Limiting System X Suction Limiting System X Percentage Load Limiting Manual Overide Status LD07380 System X Pumping Down (on shutdown) YORK INTERNATIONAL...
0.4°F (-17.6°C). The max i mum limit on the display is 131.2°F (55.1°C). With the “UNIT TYPE” set as a liquid chiller (via no jump er between J4-11 and J4-6 on the microboard), YORK INTERNATIONAL...
Page 73
X X X . X ° F / M The COOLING DEMAND message will be replaced with this message when Leaving Chilled liquid control is se lect ed. This message indicates the temperature error and the rate of change of the chilled liquid tem- perature. YORK INTERNATIONAL...
Page 74
ISN. sys tem 2 mes sage is dis played. ISN – York Talk via ISN allows remote load limiting and temperature reset through an ISN sys tem. YORK INTERNATIONAL...
Page 75
Individual displays will be present for each system, if CURRENT FEEDBACK ONE PER SYSTEM is pro- See the section on Condenser Fan Control in the UNIT grammed under the OPTIONS Key. Combined com- OPERATION section for more information. pres sor current for each system is displayed. YORK INTERNATIONAL...
Page 76
Current Feedback One Per Unit *System X Compressors Status *System X Run Time Sys X LLSV & HGSV Status *System X Condenser Fan Stage * Block of information repeats for each system Current Feedback One Per System LD07381 YORK INTERNATIONAL...
Page 77
Data printout is shown below. (Note: Not all values are SUCTION SUPERHEAT 12.8 DEGF printed for all models.) COOLER INLET REFRIG 31.6 DEGF LIQUID LINE SOLENOID YORK INTERNATIONAL COR PO RA TION HOT GAS BYPASS VALVE MILLENNIUM LIQUID CHILLER CONDENSER FAN STAGES EEV OUTPUT 0.0 % UNIT STATUS SYSTEM XXX.X AMPS X.X VOLTS...
Page 78
The dif fer ence is that the Daily Schedule is not print ed in the C . M M C . 0 4 . 0 1 YORK INTERNATIONAL COR PO RA TION MILLENNIUM LIQUID CHILLER SAFETY SHUTDOWN NUMBER 1...
Page 79
P R E S S U R E P R E S S U R E = P S I G Displays the type of fan control; Discharge Pressure or Ambient and Discharge Pressure. This message will not be displayed on YCAL0287 – YCAL0377. YORK INTERNATIONAL...
Page 80
Hot Gas Solenoid was energized at the time of the fault. A C T I V E R E M O T E C T R L X X X X Displays whether Remote Chiller Control was active when the fault occurred. YORK INTERNATIONAL...
Page 81
COMPS RUNNING X through SYS X AMPS = XXX.X VOLTS = X.X will be displayed fi rst, followed by dis plays for System 2. Further explanation of the above displays is covered un- der the STATUS, OPER DATA, COOLING SETPOINTS, PROGRAM, and OPTIONS keys. YORK INTERNATIONAL...
The UP and DOWN arrow keys are also used for pro- and DOWN arrow and ENTER/ADV keys are covered gram ming the con trol panel such as changing nu mer i cal in de tail under the SETPOINTS, and UNIT keys. YORK INTERNATIONAL...
This indicates the SETPOINT to be in the center of the control range. If the control mode has been pro grammed for RE TURN LIQUID control, the mes sage below would be displayed in place of the pre vi ous message. YORK INTERNATIONAL...
Page 84
+ / - 2 . 0 ° F it may be changed by us ing the UP and DOWN arrow keys until correct. Pressing the ENTER/ADV key will (leaving chilled liquid control) enter the times and then move the cursor to the minute YORK INTERNATIONAL...
Page 85
30°F (-1.1°C). When using glycol, Leaving Chilled Liquid Setpoint should not be set below 20°F (-6.7°C). ** Do not exceed 55°F (12.8°C) setpoint before contacting the nearest YORK Offi ce for application guidelines. The times may be set using the same procedure box.
Page 86
Re start will be per mit ted when be low 160 PSIG. This assures dis charge the leaving chilled liquid temperature rises 2°F (1.11°C) pres sure does not drop too low. above the cutout setpoint. YORK INTERNATIONAL...
Page 87
(See page 80) can be programmed. It also cal i brates the current read out un der the OPER DATA key. The approximate programmed value is calculated using the following formulas: YORK INTERNATIONAL...
Page 88
SYSTEM 2 SUPERHEAT SETPOINT 5.5°C 8.3°C 6.6°C * The minimum discharge pressure allowed is 160 PSIG. The fan differential Off Pressure will be lowered to prevent going below 160 PSIG based on where the fan control On Pressure is programmed. YORK INTERNATIONAL...
Page 89
Reset Setpoint Anti-Recycle Timer Fan Control On-Pressure Fan Differential Off-Pressure Total Numbers Compressors Number of Fans Per System YCAL0090 - 0124 ONLY SYS / Unit Trip Volts Option Remote Unit ID SYS 1 & 2 Superheat Setpoints LD07404 YORK INTERNATIONAL...
Page 90
The chilled liquid is glycol. The Cooling Setpoint can be programmed from 10°F to 70°F (-12.2°C to 21.1°C). S Y S S W I T C H S Y S S W I T C H O F F This turns system 2 off YORK INTERNATIONAL...
Page 91
L E A V I N G L I Q U I D can not be reprogrammed. Unit control is based on leaving chilled liquid temp. Refer to section on Capacity Control for details on load- ing and unloading sequences. YORK INTERNATIONAL...
Page 92
YCAL0197-0253 YCAL0347-0377 Option 12 – Soft Start Enable/Disable: x = Compressors with soft start S O F T S T A R T E N A B L E D Control Panel End YORK INTERNATIONAL...
Page 93
Expansion valve type, thermostatic or elec tron ic may be selected under Service Mode. Expansion valve type is displayed under the Options key, but is only pro- gram ma ble in Service Mode. Incorrect pro gram ming may cause dam age to compressors. YORK INTERNATIONAL...
Table 22 provides a quick reference list for the Unit key setpoints. TABLE 22 – UNIT KEYS PROGRAMMING QUICK REFERENCE LIST Unit Type ("Chiller" MUST be Selected Via No Jumper Installed) (Viewable Only) (Programmed under Service Mode) (Viewable Only) (Programmed under Service Mode) (Viewable Only) LD07405 YORK INTERNATIONAL...
10°F to 70°F (-12.2°C to 21.1°C) in glycol chill ing This control is only applicable if optional discharge pres- mode. In both modes, the cooling range can be from sure transducers are installed. +/-1.5°F to +/-2.5°F (+/-.83°C to 1.39°C). YORK INTERNATIONAL...
10°F to 70°F (-12.2°C to 21.1°C) in glycol chill ing mode. In both modes, the cooling range can be only be used when constant chilled from 4°F to 20°F (2.2° to 11.1°C). liq uid fl ow is ensured. YORK INTERNATIONAL...
1. Step 1 is Hot Gas Bypass and is skipped when loading occurs. Hot Gas Bypass op er a tion is inhibited during Pumpdown. 2. Step 3 is skipped when loading occurs. 3. Step 4 is skipped when unloading occurs. YORK INTERNATIONAL...
Page 98
The evaporator pump dry contacts (CTB2 – terminals Option 12 under the Options key. 23 - 24) are en er gized when any of the fol low ing con- di tions are true: YORK INTERNATIONAL...
Page 99
As valve overfeed could cause liquid to be fed to the the superheat gets smaller, the proportional gain gets compressor. small er. The out put of the PI con trol ler may be viewed on the YORK INTERNATIONAL...
Page 100
Table 27. The fan control on-pressure and fan differential off-pressure are pro gram ma ble under the PROGRAM key. CONDENSER FAN CONTROL (YCAL0287 – YCAL0377) YCAL0287 - YCAL0377 fan control will be by discharge pressure only. See Tables 29 - 30. YORK INTERNATIONAL...
* NOTE: STEP 2 is not active in the “Standard Ambient” mode. When changing to “Low Ambient” control, fan power wiring also changes. Fan #4 Fan #3 Fan #1 LD07403 Fan #2 FIG. 9 – YCAL0014 – YCAL0253 FAN LOCATION (TYP I CAL) YORK INTERNATIONAL...
Page 102
1 & 3 2 & 4 2 FANS FWD 40 PSIG (2.76 Bars) [Diff. Press. + 40 PSIG (2.76 Bars)] NOTE: When low ambient control of the fans is selected, fan control will be by discharge pressure only. YORK INTERNATIONAL...
[(Diff. Press.) + 60 PSIG (4.14 Bars)] 9M, 10M 13M, 14M & 5 & 9 5, 7 6, 8 FAN #7 FAN #5 FAN #3 FAN #1 FAN #8 FAN #2 FAN #6 FAN #4 LD07829 FIG. 11 – YCAL0347 – YCAL0377 FAN LOCATION YORK INTERNATIONAL...
Page 105
FORM 150.62-NM7 (103) This page intentionally left blank . YORK INTERNATIONAL...
Ta ble 31 shows the load lim it ing per- mit ted for the var i ous num ber of com pres sors. TABLE 31 – COMPRESSOR OPERATION – LOAD LIMITING COMPRESSORS IN UNIT STAGE 1 STAGE 2 – – YORK INTERNATIONAL...
Page 107
= 7.22°C + 6.67°C = 13.89°C * Max Reset Value is the “Max EMS-PWM Re mote Temp. Reset” setpoint value described in the programming section under COOLING SETPOINTS. Programmable values are from 2°F to 40°F (1.11°C to 22.22°C). YORK INTERNATIONAL...
= 7.22°C + 2.78°C = 10.0°C sible component damage. Use YORK PN031-00808-000 suppres sor. * Max Reset Value is the “Max EMS-PWM Remote Temp. Reset” setpoint value described in the program ming section under Cooling Set- points.
Page 109
OFF will change to ON in the dis play After pressing the key sequence as described, the as the LLSV is energized. con trol will enter Service Mode per mit ting the outputs (ex cept compressors), op er at ing hours, refrigerant YORK INTERNATIONAL...
All input and output con nec tions SYS 1**** SUCTION TEMP. pertain to the connections at the microboard. SYS 2**** SUCTION TEMP. AMBIENT AIR TEMP. Figure 13 illustrates the physical connections on the microboard. LEAVING LIQUID TEMP. YORK INTERNATIONAL...
SYS 2 DISCHARGE PRESSURE TRANSDUCER (op tion al) J8-5 UNIT/SYS 1 VOLTAGE J8-6 SYS 2 VOLTAGE The 30 dc unregulated supply is not an input. This voltage originates on the microboard and is used to supply the contacts for the digital inputs. YORK INTERNATIONAL...
Service and Trou ble shoot ing FORM 150.62-NM7 (103) REAL TIME CLOCK/ BATTERY CLK ON/OFF JUMPER 00770VIP FIG. 13 – MICROBOARD LAYOUT YORK INTERNATIONAL...
Page 113
J6-4 = +5VDC regulated supply to sensor. J6-7 = VDC input signal to the microboard. See Table 45 for voltage read ings that cor re spond to specifi c out door temperatures. J6-1 = drain (shield connection = 0VDC) YORK INTERNATIONAL...
Page 115
400 PSIG (27.5 BARG) range. Following is the J7-9 = drain (shield connection = 0VDC) for mu la that can be used to verify the voltage output of the trans duc er. All voltage reading are in ref er ence to ground (unit case). YORK INTERNATIONAL...
After re leas ing the “button,” the re sis tance value should be in fi nite (open cir cuit). Pin 1 is usually identifi ed by a stripe on the rib bon cable. YORK INTERNATIONAL...
Obtaining a Printout The part number for the printer that is packaged spe cifi - cal ly for YORK is P/N 950915576. The cable to connect A printout is obtained by pressing the “PRINT” key on the printer can either be locally assembled from the parts the keypad and then pressing either the “OPER DATA”...
Page 119
4. Unplug connections at or pressure transducers. Microboard to isolate. 5. Defective Microboard 5. Replace Microboard. or Display board. NOTE: Contact YORK Service before Replacing circuit Boards! “FLOW SWITCH/REM 1. No chilled liquid flow. 1. Check chilled liquid flow. STOP NO RUN PERMISSIVE”...
Page 120
4. Compare sensor against a (assure the sensor is properly known good temperature installed in the bottom of the well sensing device. Refer to with a generous amount of heat Service section for temp./ conductive compound). voltage table. CONT’D YORK INTERNATIONAL...
Page 121
4. Compressor fail ure 4. Diagnose cause of failure and replace. LACK OF COOLING EFFECT 1. Fouled evaporator surface. 1. Contact the local YORK Low suction pres sure will service representative. be observed. 2. Improper flow through the 2. Reduce flow to within chiller evaporator.
Page 122
Note: at shut down, the oil level can U17 is the Real Time Clock chip that maintains the date/ fall to the bot tom limit of the oil sight glass. Use YORK time and stores customer programmed setpoints. Any- “F”...
SYS 1 Hot Gas Bypass Valve Digital SYS 1 Comp 2 Run Digital SYS 2 Comp 2 Run Digital SYS 2 Liquid Line Solenoid Valve or EEV Pilot Solenoid Digital Lead System (0=SYS 1, 1=SYS 2) Digital SYS 1 Comp 3 Run YORK INTERNATIONAL...
Page 124
Coded SYS 1 Condenser Fan Stage Digital –– Coded –– Digital –– Coded SYS 2 Condenser Fan Stage Digital –– Coded –– Digital –– Coded Unit Control Mode (0=Leaving Water, 1=Return Water, 2=Discharge Air, 3=Suction Press., 4=Cooling, 5=Heating) YORK INTERNATIONAL...
Page 125
The operational and fault codes sent to pages 56 through 59 are defi ned in Table 42. Note that this table of fault and operational codes is for all DX products. The codes that are grayed out are not used on all units. YORK INTERNATIONAL...
fl oor through slots. shims are required. This completes ad just ment. 4. Set the machine or base on the mountings. The weight of the machine will cause the upper housing LD03837 FIG. 43 – TYPE CP MOUNTING YORK INTERNATIONAL...
10. Tighten cap screw “C”. Adjustment is complete. Anchor all isolators to fl oor or subbase as re quired. For installing on concrete VMC recommends HILTI LD03838 FIG. 44 – “AEQM” SPRING-FLEX MOUNTING YORK INTERNATIONAL...
Page 182
FORM 150.62-NM7 (103) NOTES YORK INTERNATIONAL...
Page 183
FORM 150.62-NM7 (103) NOTES YORK INTERNATIONAL...