York STYLE A YCWS User Manual

York STYLE A YCWS User Manual

Water cooled liquid chiller 91 tons through 216 tons 320 kw through 760 kw 60hz style a

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FORM 201.24-EG1 (701)
YCWS
WATER COOLED LIQUID CHILLER
91 TONS THROUGH 216 TONS
320 kW THROUGH 760 kW
60Hz
STYLE A

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Summary of Contents for York STYLE A YCWS

  • Page 1 FORM 201.24-EG1 (701) YCWS WATER COOLED LIQUID CHILLER 91 TONS THROUGH 216 TONS 320 kW THROUGH 760 kW 60Hz STYLE A...
  • Page 2: Table Of Contents

    Incoming Wire Range Selections ... 39 Customer Wiring Data ... 42 Typical Control Panel Wiring ... 44 Application Data ... 46 Guide Specifications ... 47 YC= York Chiller W= Water cooled S= Screw Compressor Nominal Capacity in Tons Table of Contents...
  • Page 3: Introduction

    Introduction York YCWS Water Cooled Screw Chillers YORK YCWS Water-Cooled models provide chilled water for all air conditioning applications that use central station air handling or terminal units. They are completely self-contained and are designed for indoor (new or retrofit) installation. Each unit includes accessible semi-hermetic screw compressors, a liquid cooler, water cooled condenser, and a user-friendly, diagnostic Microcomputer Control Center all mounted on a rugged steel base.
  • Page 4: Specifications

    The unit will be pressure-tested, evacuated, and charged with Refrigerant-22, and York ‘L’ (POE) synthetic oil. There will be an operational test, with water flowing through the cooler, to check that each control device operates correctly.
  • Page 5 (EPROM) to eliminate chiller failure due to AC power failure. The microprocessor can be directly connected to a YORK ISN Building Automation System via the standard on- board RS485 communications port. This option also pro- vides open system compatibility with other communica- tions networks.
  • Page 6 Liq- uid temperature setpoint reset signal from YORK ISN or building automation system (by others) via: • Pulse width modulated (PWM) input for up to 40°F (22°C) total reset as standard.
  • Page 7: Accessories & Options

    • Printed circuit board to accept 4 to 20 milliamp, 0 to 10 VDC, or dry contact closure input from the BAS. • A YORK ISN Building Automation System can provide a Pulse Width Modulated (PWM) signal direct to the standard control panel via the standard onboard RS485 port.
  • Page 8: Design Parameters

    35..0 46.1 46.1 46.1 46.1 0200SC 0220SC 0240SC 1050 1050 1050 0200SC 0220SC 0240SC 16.4 18.9 18.9 43.8 52.4 52.4 20.8 20.8 20.8 66.2 66.2 66.2 10.0 10.0 10.0 23.8 23.8 23.8 35..0 35..0 35..0 46.1 46.1 46.1 YORK INTERNATIONAL...
  • Page 9 The low pressure liquid refrigerant then returns to the cooler. Each refrigerant circuit utilizes liquid injection, maintaining efficient oil temperature operation within the compressor. YORK INTERNATIONAL Separators Oil Cooling Liquid Injection...
  • Page 10: Pressure Drops

    FIGURE 3 - CONDENSER WATER PRESSURE DROP CURVES (ENGLISH) Flow (GPM) YCWS Model Number Cooler 0100SC, 0120SC, 0140SC 0180SC, 0200SC 0220SC, 0240SC 1000 Flow (GPM) YCWS Model Number Cooler 0100SC, 0120SC, 0140SC 0180SC, 0200SC 0220SC, 0240SC 1000 10000 YORK INTERNATIONAL...
  • Page 11 FIGURE 2 - COOLER WATER PRESSURE DROP CURVES (SI) 1000 FIGURE 4 - CONDENSER WATER PRESSURE DROP CURVES (SI) 1000 YORK INTERNATIONAL Flow (l/s) YCWS Model Number Cooler 0100SC, 0120SC, 0140SC 0180SC, 0200SC 0220SC, 0240SC Flow (l/s) 0100SC, 0120SC, 0140SC...
  • Page 12: Selection Data

    Selection Data GUIDE TO SELECTION Complete water chilling capacity ratings for YORK YCWS chillers are shown on the following pages to cover the majority of job requirements. For any application be- yond the scope of this Engineering Guide, consult your nearest YORK Office.
  • Page 13 3. Determine the average full load kW and EER at 95.0 Tons 95.0 X (86.7) = 74KW 111.3 YORK INTERNATIONAL EER = 4. Determine the cond. Heat rejection as follows: Heat Rejection (MBH) 5. Determine GPM condensing water as follows: GPM Condenser Water = 6.
  • Page 14: Ratings (R-22 English)

    150.6 126.8 2240.0 17.5 153.7 126.9 2278.0 17.8 156.9 127.1 2317.0 18.5 163.4 127.4 2395.0 19.3 170.0 127.7 2476.0 YORK INTERNATIONAL 11.7 12.2 12.7 12.9 13.2 13.7 14.2 11.8 12.3 12.8 13.0 13.3 13.8 14.3 12.0 12.5 13.0 13.2 13.5 14.0...
  • Page 15 4. EER = Chiller Energy Efficiency Ratio (Capacity [Tons x 12] 5. LCWT = Leaving Chilled Water Temperature 6. Ratings based on 2.4 GPM cooler water per ton 7. Ratings certified in accordance with ARI Standard 550/590-98 up to 200 tons. YORK INTERNATIONAL 95.0 TONS 19.5 168.8...
  • Page 16: Ratings (R-22 Si)

    96.9 507.0 405.4 111.6 517.0 420.5 111.8 532.0 436.0 112.1 548.0 452.3 112.4 564.0 468.6 112.8 581.0 485.6 113.1 598.0 496.0 124.8 620.0 515.0 125.1 640.0 534.1 125.4 659.0 554.7 125.7 680.0 575.7 125.9 701.0 596.4 126.2 722.0 YORK INTERNATIONAL...
  • Page 17 1. KWo = Unit kW Cooling Capacity Output 2. KWi= Compressor kW Input 3. COP = Coefficient of Performance 4. LCWT= Leaving Chilled Water Temperature 5. Ratings based on 0.047 l/s cooler water per kW. YORK INTERNATIONAL 35.0 599.6 125.6 725.0 623.4...
  • Page 18: Ratings-Brine (30 % Ethylene Glycol) (R-22 English)

    111.8 112.8 1726.0 68.8 130.6 1271.0 76.9 127.4 1357.0 10.2 88.2 125.9 1488.0 11.5 97.3 125.4 1595.0 13.0 110.0 125.2 1747.0 14.6 126.7 125.7 1949.0 15.8 138.0 126.2 2087.0 YORK INTERNATIONAL 10.7 11.6 10.8 11.7 11.0 11.9 10.5 12.1 13.1...
  • Page 19 6. Ratings based on 2.4 GPM cooler water per ton 7. Ratings certified in accordance with ARI Standard 550/590-98 up to 200 tons. 8. For ratings other than 30% glycol, refer to the design 03 dxchill program. YORK INTERNATIONAL 95.0 TONS 10.2...
  • Page 20: Ratings-Brine (30 % Ethylene Glycol) (R-22 Si)

    112.7 343.0 256.9 111.5 368.0 286.5 110.9 397.0 321.2 110.7 431.0 360.5 111.1 471.0 389.1 111.3 500.0 255.6 126.6 382.0 283.7 124.9 408.0 315.6 124.0 439.0 347.8 123.7 471.0 389.2 123.6 512.0 444.7 124.1 568.0 480.5 124.5 605.0 YORK INTERNATIONAL...
  • Page 21 3. COP = Coefficient of Performance 4. LCWT= Leaving Chilled Water Temperature 5. Ratings based on 0.047 l/s cooler water per kW. 6. For ratings other than 30% glycol, refer to the design 03 dxchill program. YORK INTERNATIONAL 35.0 311.0 123.8 434.0...
  • Page 22: Ratings-Brine (30 % Propylene Glycol) (R-22 English)

    111.1 112.8 1718.0 69.1 130.5 1274.0 77.2 127.3 1360.0 10.3 86.8 126.0 1471.0 11.5 98.0 125.3 1604.0 13.0 111.4 125.2 1764.0 14.6 126.3 125.7 1945.0 15.8 137.6 126.2 2082.0 YORK INTERNATIONAL 10.6 11.6 10.7 11.7 10.9 11.8 10.7 12.1 13.1...
  • Page 23 6. Ratings based on 2.4 GPM cooler water per ton 7. Ratings certified in accordance with ARI Standard 550/590-98 up to 200 tons. 8. For ratings other than 30% glycol, refer to the design 03 dxchill program. YORK INTERNATIONAL 95.0 TONS 10.2...
  • Page 24: Ratings-Brine (30 % Propylene Glycol) (R-22 Si)

    112.8 342.0 255.3 111.6 366.0 284.7 110.9 395.0 319.2 110.7 429.0 358.2 111.0 469.0 386.8 111.3 498.0 255.8 126.6 382.0 279.0 125.2 404.0 315.0 124.0 439.0 351.6 123.6 475.0 394.7 123.6 518.0 443.4 124.1 567.0 479.1 124.5 603.0 YORK INTERNATIONAL...
  • Page 25 3. COP = Coefficient of Performance 4. LCWT= Leaving Chilled Water Temperature 5. Ratings based on 0.047 l/s cooler water per kW. 6. For ratings other than 30% glycol, refer to the design 03 dxchill program. YORK INTERNATIONAL 35.0 314.2 123.7 438.0...
  • Page 26: Part Load Ratings

    26.1 45.8 30.4 18.1 IPLV: 21.8 YCWS0220SC Tons 199.6 138.8 17.3 149.7 98.6 18.2 99.8 48.9 24.5 49.9 36.1 16.6 IPLV: 20.8 YCWS0240SC Tons 215.4 151.8 17.0 161.5 107.8 18.0 107.7 51.1 25.3 53.8 37.0 17.5 IPLV: 21.2 YORK INTERNATIONAL...
  • Page 27 114.7 24.5 5.65 YCWS0180SC Load 100% 563.8 112.0 422.9 79.4 281.9 39.2 141.0 28.7 6.11 Rated in accordance with ARI Standard 550/590 YORK INTERNATIONAL Load 100% Load 100% Load 100% FORM 201.24-EG1 YCWS0200SC 644.4 126.0 483.3 89.5 322.2 42.1 161.1 30.4...
  • Page 28: Physical Data

    0220SC 0240SC 100/100 100/109 109/109 11.4 / 11.4 11.4 / 11.4 11.4 / 11.4 5370 5396 5446 6066 6075 6124 10.0 10.0 10.0 22.8 22.8 22.8 457 x 3963 10.0 10.0 10.0 22.7 22.7 22.7 540 x 3963 YORK INTERNATIONAL...
  • Page 29: Isolator Selection Data

    YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC 1" Isolator Selections - VMC Type CP-4- X Model YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC YORK INTERNATIONAL Weight Distribution by Model 1997 1997 2082 2104 2104 2131 2210 2210 2195 3314 3314 3314 3336...
  • Page 30: Isolator Details

    CP-4-26 2400 1088.6 1.17 29.7 CP-4-31 4400 1995.8 0.83 21.0 5 1/8 TYPE R-4 or 3" 6.250" 0.4" 1.625" 2.75" 4.625" RD-4 76mm 159mm 10mm 41mm 70mm 118mm127mm 14mm SPRING COLOR Purple Gray NEOPRENE ISOLATOR DETAILS YORK INTERNATIONAL 5" 0.55"...
  • Page 31: Sound Data

    Sound Data Sound Pressure Levels (SPL), dB re 20 microPa in MODEL YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC Note: All ‘A’ weighted sound pressure data ± 3 dBA YORK INTERNATIONAL (Cont.) DEFL. 19mm 191mm 95mm 13mm 11NC 1” 7.5” 3-3/4”...
  • Page 32: Dimensions (English)

    Dimensions (English) Mounting Dimensions Model YCWS0100SC 115-5/8 YCWS0120SC 115-5/8 YCWS0140SC 115-5/8 YCWS0180SC 162-7/8 YCWS0200SC 162-7/8 YCWS0220SC 162-7/8 YCWS0240SC 162-7/8 Center of gravity (inches) Model YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC 23-3/4 23-3/4 23-3/4 25-3/4 25-3/4 25-3/4 25-3/4 YORK INTERNATIONAL...
  • Page 33 70-1/2" 20-7/8" 25-15/16" 48" 48" NOTES: 1. CLEARANCES - Recommended YORK clearances to service the unit are as follows: Rear to Wall: Front to Wall: Top: Tube cleaning and removal: 8’ (either end) 2. Shipping skids (not shown) will increase the height of the unit by 6”, but MUST be removed upon in-...
  • Page 34 2937 YCWS0140SC 2937 YCWS0180SC 4137 YCWS0200SC 4137 YCWS0220SC 4137 YCWS0240SC 4137 Center of gravity (mm) Model YCWS0100SC 1442 YCWS0120SC 1464 YCWS0140SC 1443 YCWS0180SC 2031 YCWS0200SC 2026 YCWS0220SC 2034 YCWS0240SC 2029 All dimensions are in mm unless otherwise noted. YORK INTERNATIONAL...
  • Page 35 1791 1791 1219 1219 1219 NOTES: 1. CLEARANCES - Recommended YORK clearances to service the unit are as follows: Rear to Wall: Front to Wall: Top: Tube cleaning and removal: 2438mm (either end) 2. Shipping skids (not shown) will increase the height of the unit by 152mm, but MUST be removed upon installation.
  • Page 36: Electrical Data

    YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC (SEE FIG 9 , PAGE 30) SYSTEM #1 MAX DUAL MIN NF CIR. DUAL FUSE DISC SW FUSE MAX CB YORK INTERNATIONAL...
  • Page 37 YCWS0240SC YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC YORK INTERNATIONAL SYSTEM #2 MAX DUAL MIN NF CIR. DUAL FUSE DISC SW FUSE MAX CB FORM 201.24-EG1...
  • Page 38 YCWS0100SC YCWS0120SC YCWS0140SC YCWS0180SC YCWS0200SC YCWS0220SC YCWS0240SC Cont (SEE FIG 10 & 11 , PAGE 30 & 31) in each motor control center.) MAX DUAL MIN N/F DUAL FUSE DISC SW FUSE MAX CB SYSTEM #1 SYSTEM #2 YORK INTERNATIONAL...
  • Page 39: Incoming Wire Range Selections

    (2) # 2/0 - 500 KCM YCWS0200SC (2) 2/0 - 500 KCM YCWS0220SC (2) 2/0 - 500 KCM YCWS0240SC (2) 2/0 - 500 KCM YORK INTERNATIONAL SINGLE POINT POWER SUPPLY SYSTEM # 1 & #2 TERM TERM BLK CUST. GROUND # 4 - 3/0 AWG...
  • Page 40 # 8 - 2 AWG #2 - 4/0 AWG # 8 - 2 AWG #4 - 300 KCM # 8 - 2 AWG #4 - 300 KCM # 8 - 2 AWG #4 - 300 KCM # 8 - 2 AWG YORK INTERNATIONAL...
  • Page 41 This disconnect is not intended to be a Load Break Device. 9. Field Wiring by others which complies to the National Electrical Code & Local Codes. YORK INTERNATIONAL MULTIPOINT WIRING SYSTEM #2 N-F DIS SW...
  • Page 42: Customer Wiring Data

    Customer Wiring Data FIGURE 9 - MULTIPOINT POWER SUPPLY CONNECTION - STANDARD UNIT FIGURE 10 - SINGLE POINT POWER SUPPLY WITH INTERNAL CIRCUIT BREAKER OR NON-FUSED DISCONNECT SWITCH YORK INTERNATIONAL...
  • Page 43 LEGEND TERM BLOCK C.B. NF DISC SW D.F. DISC MIN NF Y-D LRA YORK INTERNATIONAL VOLTAGE CODE 17 = 200-3-60 28 = 230-3-60 40 = 380-3-60 46 = 460-3-60 58 = 575-3-60 TERMINAL BLOCK (FACTORY MOUNTED) CIRCUIT BREAKER (FACTORY MOUNTED)
  • Page 44: Typical Control Panel Wiring

    Typical Control Panel Wiring YORK INTERNATIONAL...
  • Page 45 FORM 201.24-EG1 YORK INTERNATIONAL...
  • Page 46: Application Data

    Therefore the unit controls must not be modified without expressed written consent by YORK. The use of a simple switch or timer from a remote point is permitted; but it must be connected to the YORK unit panel at points expressly indicated for that purpose.
  • Page 47: Guide Specifications

    Guide Specifications YORK Model YCWS ______ Packaged Chiller(s). The (each) unit shall have a cooling capacity of ______ tons with Compressor kW when cooling GPM of water from ______ °F (°C) to ______ °F (°C) and with ____ GPM of condensing water entering at ____ °F (°C) and leaving...
  • Page 48 The power panel shall contain the compressor power terminals. U.L. recognized compressor motor starting contactors which meet l.E.C. requirements, current trans- former sensing for each compressor power source, for protection against under current, over current, imbal- anced current, single phasing compressor stall and voltage spikes. YORK INTERNATIONAL...
  • Page 49 FORM 201.24-EG1 YORK INTERNATIONAL...
  • Page 50 YORK INTERNATIONAL...
  • Page 51 FORM 201.24-EG1 YORK INTERNATIONAL...
  • Page 52 Form 201.24-EG1 (701) New Release RPC 3M 701 4.16 Codes: DXS, ET...

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