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BRP SEA-DOO GTX LTD iS 255 Predelivery Bulletin

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April 2, 2009
MODEL
PACKAGE
GTX
†
LTD iS
RXT™
iS
GTX
†
is a trademark of Castrol Ltd. Used under license

TABLE OF CONTENTS

IMPORTANT NOTICE ........................ 2
UNCRATING ................................... 3
Crate Cover Removal ........................... 3
Vehicle Preparation .............................. 3
Releasing Moving Deck ........................ 4
PARTS TO BE INSTALLED.................. 6
Battery ............................................ 6
Boarding Step .................................... 8
Steering Column Installation ................... 8
Steering Cable .................................. 11
Storage Cover ................................... 12
Compliance Label............................... 12
Vehicle Decal .................................... 12
Accessories ..................................... 12
FLUIDS......................................... 12
General Guidelines ............................. 12
Fuel ............................................... 12
Engine Oil........................................ 12
Engine Coolant.................................. 14
B.U.D.S. PROGRAMMING ................. 15
Connecting a PC to Vehicle ................... 15
B.U.D.S. Software .............................. 16
D.E.S.S. Key Programming.................... 17
Information Center Setup ..................... 19
Unlock iS Suspension .......................... 19
Printed in Canada. (sbl2009-004 en DM/AP)
©2009 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Subject: GTX
†
LTD iS 255 and RXT™ iS 255
Predelivery Inspection (All countries)
MODEL NUMBER
189A
189B (Int'l)
349A
349B (Int'l)
Page
ENGINE (HP)
PREDELIVERY KIT
1503 HO (255)
294 000 815
1503 HO (255)
294 000 815
Ending a B.U.D.S. Session .................... 19
ADJUSTMENTS ............................. 20
Steering Alignment ............................. 20
FINAL INSPECTION ......................... 21
Vehicle Test Run ................................ 21
Protective Films Removal ..................... 21
Vehicle Cleaning ................................ 21
Delivery to Customer .......................... 21
TECHNICAL DATA ........................... 22
2009-3
No.
SERIAL NUMBER
ALL
ALL
Page
1 / 23

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Summary of Contents for BRP SEA-DOO GTX LTD iS 255

  • Page 1: Table Of Contents

    Unlock iS Suspension ......19 Printed in Canada. (sbl2009-004 en DM/AP) 1 / 23 ©2009 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

  • Page 2: Important Notice

    — Due to late changes, there might be some differences between the manufactured product and the descriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.

  • Page 3: Uncrating

    UNCRATING UNCRATING 2. Cut front retaining strap. Crate Cover Removal 1. Carefully lay crate on its bottom. NOTICE Allowing crate to drop may cause se- rious damage to vehicle. 2. Remove all screws retaining crate cover to crate base. Screws that are used are Robertson †...

  • Page 4: Releasing Moving Deck

    UNCRATING All Models If washers are not present, you will NOTE: need 6 stainless steel flat washer (P/N 234 8. Ensure that the predelivery kit in the storage 061 600). compartment includes the following items. sbl2009-004-004_a 1. Rear retaining brackets USA and Canadian models sbl2009-004-051_a 7.
  • Page 5 UNCRATING WARNING The moving deck suspension is attached un- der tension (spring-loaded). Before releasing tension: – Clean moving deck of any objects and tools. – Do not use pneumatic or electric tools for removing moving deck retaining screws. – Adhere strictly to following procedure. 1.

  • Page 6: Parts To Be Installed

    PARTS TO BE INSTALLED 7. Completely remove and discard the following NOTICE Make sure not to squeeze battery ca- items from moving deck. bles between vehicle components. – Cable Battery Removal – Retaining screws 1. Open the boarding platform. – Washers –...
  • Page 7 PARTS TO BE INSTALLED Sea-Doo BATTERIES 5. Move support aside to make room. Refer to the latest edition of ACTIVATION, CHARGING AND MAINTENANCE BULLETIN and to instructions notice attached to battery for proper activating, charging and main- tenance procedure. Battery Installation WARNING Always connect battery cables exactly in this specific order.

  • Page 8: Boarding Step

    PARTS TO BE INSTALLED ssi2009-002-005_a 1. BLACK (-) cable sbl2009-004-015_a 2. RED (+) cable 1. Small shaft 13. Cover positive battery post with rubber boot. Steering Column Installation Do not install the storage bin yet. It's removal is International Models necessary to connect B.U.D.S..
  • Page 9 PARTS TO BE INSTALLED sbl2009-004-106_a 1. Gauge connector sbl2009-004-103_a 2. Steering connectors 1. Locking tie 9. Remove gauge support by lifting it upwards us- 4. Remove foam from storage cover. ing a screwdriver. 5. Cut locking tie that holds gas shock to storage cover.
  • Page 10 PARTS TO BE INSTALLED smr2009-037-028_a 1. Upper bushing 2. Steering column support 3. Lower bushing sbl2009-004-109_a 1. Steering column foam 18. Carefully, drive steering column through steer- 2. Front storage bin ing column support. Ensure to not hit the 14. By the front storage compartment opening, O.T.A.S.

  • Page 11: Steering Cable

    PARTS TO BE INSTALLED sbl2009-004-114_a sbl2009-004-116_a 1. Steering column screw 1. Gauge connector 2. Steering washer 26. Install gauge support cover. 23. Install gauge support by pushing it down- 26.1 Soften the bottom portion of cover using wards. Make sure to engage front and rear an incandescent or halogen light.

  • Page 12: Storage Cover

    FLUIDS For Watercraft Sold in California Install mandatory CO warning label as per local legislation. For Watercraft Sold in Australia Install Australian boat plate as per local legislation. Vehicle Decal 1. Install decals on vehicle according to customer country language and local legislation. 2.
  • Page 13 XPS Summer Grade oil or a BRP approved 2. Deck Extension equivalent are the only recommended oils. 3. Retaining clips Use of any oil not recommended by BRP may 3. Install a garden hose on the exhaust system void BRP's limited warranty. FLUSHING flushing connector.

  • Page 14: Engine Coolant

    This will con- tribute to protect the environment. Cooling system must be filled with water and an- tifreeze solution (50% demineralized water, 50% antifreeze) or use the BRP PREMIXED COOLANT (P/N 219 700 362) 14 / 23 2009-3 PREDELIVERY...

  • Page 15: B.u.d.s. Programming

    B.U.D.S. PROGRAMMING ssi2009-002-003_a smo2009-002-137_a 1. RH (starboard) storage bin TYPICAL - COOLANT EXPANSION TANK 1. Level between marks when engine is cold Disconnect the 6-pin diagnostic connector. 6. Adjust coolant level between marks as re- quired. Use a funnel to avoid spillage. Do not overfill.

  • Page 16: B.u.d.s. Software

    B.U.D.S. PROGRAMMING IMPORTANT Approximately 3 minutes after pressing the start/stop button, the ECM will stop communicating with B.U.D.S. Therefore, all pending operations with B.U.D.S. will be temporarily interrupted until the start/stop button is briefly pressed. To avoid the interruption, it is recommended to vdd2006-001-151 periodically briefly pressing the start/stop button before the ECM stops communicating.

  • Page 17: D.e.s.s. Key Programming

    B.U.D.S. PROGRAMMING D.E.S.S. COLOR KEY TYPE Normal key YELLOW or BLACK Learning key GREEN Rental key ORANGE Install a D.E.S.S. key, to be added or erased, on watercraft D.E.S.S. post. vmr2006-012-100_aen B.U.D.S. is now ready to use. Refer to D.E.S.S. KEY PROGRAMMING to complete procedure.
  • Page 18 B.U.D.S. PROGRAMMING WARNING If programming a Learning or Rental key, make sure to use the proper key type (color) to avoid possible confusion. Failure to do so can result in severe injury or death for the operator. smr2009-035-005_a 1. Key to be erased Click on Erase Key button at bottom of B.U.D.S.

  • Page 19: Information Center Setup

    B.U.D.S. PROGRAMMING Click the Write Data button. vmr2006-012-100_ben smr2008-028-002_a 1. Cluster Language field After the write operation, remove key from 2. Cluster Units field D.E.S.S. post. Unlock iS Suspension Try the key(s) on the watercraft. The iS suspension is locked in B.U.D.S. and will Setting Maximum Speed for Learning and not move until you click on the UNLOCK iS but- Rental Keys...

  • Page 20: Adjustments

    ADJUSTMENTS smr2009-037-055_a 1. Steering column cover edge 2. Gauge support edge smr2009-036-011_a Check jet pump nozzle position by placing a 1. Read Data straight edge on nozzle outer end. Measure the 2. Vehicle tab distance on each side of the straight edge. It 3.

  • Page 21: Fuel System Pressurization

    FINAL INSPECTION Vehicle Cleaning After adjustment, torque steering column clamp bolts to 6 N•m (53 lbf•in). 1. Clean watercraft thoroughly and polish. NOTICE Verify when the handlebar is turned NOTICE Clean apparent fiberglass and plastic completely to the left or right side, that there is parts with a clean cloth and soapy water or no interference with jet pump or reverse parts.

  • Page 22: Technical Data

    TECHNICAL DATA TECHNICAL DATA VEHICLE RXT IS 255 GTX LIMITED IS 255 ENGINE Rotax ® 4-TEC . Single Over Head Camshaft (SOHC) Type 255 hp Number of cylinder Number of valve 12 valves (4 per cylinder) with hydraulic lifters (no adjustment) Displacement 1494 cc (91.2 cu.
  • Page 23 Capacity 5.5 L (5 U.S. qt) total BRP reserves the right to make changes in design and specifications and/or to make additions to, NOTE: or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.

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Sea-doo rxt is 255189a189b349a349b

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