Sample Predelivery Checklist - BRP Evinrude E-Tec Series Installation Manual

SAMPLE PREDELIVERY CHECKLIST

PREDELIVERY CHECKLIST
OB MODEL NUMBER
1
2
3
4
5
IMPORTANT: Use this Checklist together with the Evinrude E-TEC Installation and Predelivery Guide. Every Evinrude/Johnson Dealer is
responsible to perform a complete predelivery inspection on all Evinrude E-TEC outboards. If an Evinrude E-TEC outboard was pre-rigged
by the boat builder, a complete predelivery inspection is still required. Refer to the current Evinrude E-TEC Installation and Predelivery
Guide for detailed instructions. Dealer predelivery programs should include additional inspections related to boat accessories and trailers.
At Time of Sale
Explain to owner all on-product Safety
Labels/Tags and the importance of reading the
Operator’s Guide before operating engine(s)
Install engine Safety Labels/Tags
chosen by customer according to availability)
Explain the BRP Limited Warranty
Explain selection of outboard lubricant
Owner’s outboard oil selection:
XD100 XD50 XD30
New boat package Repower
15” 20” 25” 30” transom height
Remote Control (
with start-in-gear protection)
EV JO BRP
Other (list brand) ___________________
Mechanical Electronic (EST)
Single lever binnacle Dual lever binnacle
Concealed side mount Surface side mnt
EV JO BRP shift and throttle cables
Other (list brand) ____________________
Key switch with tether cord
MWS harnesses
Tiller Control
Tiller Handle Kit (15–115HP only) optional
BRP Electronic Controls
Gateway module and buss cables
6 port hubs and protective covers (2)
Master Power/Key Switch
Engine Cut–off Switch Panel 2nd station
Accessory Power Relay Kit
ESM engine identity plugs
(multi-engine)
Displays, Gauges and Networks
I-Command digital display(s)
Network buss cables and T-connectors
Engine Interface Cable
(EMM to NMEA)
Power Supply Kit
(NMEA network)
Network and terminators (2)
(NMEA network)
Tachometer pulse setting
Batteries, Wiring, and Switches
Batteries: Qty. ______ CCA Rating _______
Cable size: ____ ga. Length:_____ ft. / m
Connections tight – NO wing nuts!
Battery switch operation optional
Auxiliary Battery Charging optional
The dealer named in this document has instructed me on the operation, maintenance, safety features, and warranty policy for my outboard, all of
which I understand. I am satisfied with the predelivery set-up and inspection of my outboard. I acknowledge that I have reviewed the on product
safety labels and tags. I understand the importance of reading the operator's guide that I have received completely and thoroughly before operating
the engine(s).
Inspected by: _____________________________________
Dealer name: _____________________________________
Dealer number: ___________________________________
Date
White Copy (original) - Dealer
Version A.1
SERIAL NUMBER
Fuel System
Primer bulb EV JO BRP
Other (list brand)____________________
Fuel hose - “SAE J30R9 type”
(language
Fuel hoses installed with Oetiker clamps
Water separating fuel filter kit
Oil System
Correct installation of remote oil tank
Other Oil Hose - 25 ft. [7.6 m] maximum,
Remote oil fill kit (vent not restricted)
Steering System
Mechanical - grease/tighten/adjust system
Hydraulic - fill/bleed/check system
Set multi-engine alignment (toe-in/toe-out)
Outboard Installation
Mounting height - correct?
Mounting hardware - torqued?
Water pressure device - installed / set up?
ICON Conversion Kit
Oil and Fuel Set Up, Check Fluid Levels
Check LOW OIL
Fill oil tank(s) with outboard lubricant
Check fuel level
Remove blue clamp on vapor separator vent
Prime fuel system
Prime oil system - purge air from system
Check no fuel or oil hoses are kinked
Check gearcase lubricant level
Check power trim and tilt fluid level
Evinrude Diagnostics Software Set Up
Oil “Break-In” set
Set “Tiller Mode”
Set Oil Type: XD100
ICON Set Up
(Use Evinrude Diagnostics software)
Update engine software
Calibrate shift/throttle actuators
Set station protect optional
I-Command Set Up
Calibrate trim / tilt sending unit
Set multi-engine identity
Set “Engine and Fuel Tank Configuration”
and “Fuel Tank Capacity”
Set “Engine Data”
Dealer Signature
Yellow Copy - Service Dept.
KEY NUMBER
Operational Checks
5/16 3/8 Adjust shift and throttle cables
Check remote control operation
Check start-in-gear prevention
5/16 3/8
Check key switch and engine cut–off switch
Check display/gauge operation
recommended
Check operation of trim and tilt switches
Check tilt limit switch adjustment
Check trim sending unit adjustment
no splices
Water pressure / overboard indicator
optional
Check reverse lock/tilt lock operation
Check shallow water drive operation
Trailering bracket check ground clearance
No Fuel, Oil or Water leaks
Engine temperature IDLE _____ °F or
ICON System Checks
Start/Stop Switch(es)
Engine Cut–off Switch
(V6 optional add-on kit)
Neutral Throttle Switch
RPM Switch
warning BEFORE filling oil tank
Trim Switch Panel
Propeller(s)
EV JO BRP
Other (list brand) ___________________
Stainless Steel
Diameter _________ Pitch __________
Torque _______
Cotter pin keeper and/or cotter pin installed
On the Water Operational Checks
Engine RPM at IDLE (in gear) ___________
Tiller handle kit installation only
Engine RPM at WOT __________________
TC-W3 install tag
Engine temperature WOT______ °F or
Boat fuel system vacuum __________ In. Hg.
conversion kit only
Water pressure at IDLE _________ psi / kPa
conversion kit
Water pressure at WOT _________ psi / kPa
Adjust multi-engine alignment (toe-in/toe-out)
as needed for optimum water pressure
(Use Ev Diag)
At time of delivery dealer:
(Use Ev Diag)
Complete electronic warranty registration
Must retain this document with outboard file
(See User’s Guide)
Give owner a completed copy of this form
(See User’s Guide)
Where not already required by law: I recognize the importance of
following safe boating practices.
I have taken a safe boating course before using the outboard.
I will take a safe boating course before using the outboard.
I will not take a safe boating course before using the outboard.
Date
Pink Copy - Customer
*355441*
°C
(2nd station only)
(3, 4 or 5 engines only)
Aluminum
in.lbs. ft.lbs. N·m
°C
Owner / Customer
P/N 355441