Page 1 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Introduction Slide 1 No additional notes...
Page 2 Beluga-C1/C1.5 Training Introduction This is a digital black-and-white wide-format machine with 600 dpi resolution for scanning and printing. The controller is a GW controller. A Ratio controller is also available for the D046/D049 only. This is a combined training course for the D046/D049 (BE-C1.0) and D154/D155 (BE-C1.5)
Page 3 Beluga-C1/C1.5 Training Objectives Install the machine and its peripherals in the field. Understand and perform routine maintenance. Understand the PM table. Understand the important SP codes. Troubleshoot and repair this product in the field. Slide 3 ORIENTATION Provide the trainees with information about the training course procedures, facilities, objectives and rules.
Page 4 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Course Overview Slide 4 No additional notes...
Page 5: Course Overview
Beluga-C1/C1.5 Training Course Overview Product Outline Specifications Installation Machine Overview Scanning Processes Around the Drum Exposure Slide 5 PRODUCT OUTLINE The model will be introduced. The optional peripherals will be introduced. The product concept, sales points, and targets will be presented.
Page 6 Beluga-C1/C1.5 Training Course Overview Development and Toner Supply Paper Feed and Cutting Image Transfer, Paper Separation, and Paper Transport Fusing Paper Exit Maintenance Optional Paper Cassette Slide 6 DEVELOPMENT AND TONER SUPPLY The development process will be described. Toner supply mechanisms and toner density control will also be described.
Page 7 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Product Outline Slide 7 PURPOSE OF THIS SECTION The model will be introduced. The optional peripherals will be introduced. The product concept, sales points, and targets will be presented.
Page 8 Beluga-C1/C1.5 Training How many models? D046: Beluga-C1a D049: Beluga-C1b D154: Beluga-C1.5a D155: Beluga-C1.5b Differences Maximum scan length » D046/D154: 15 m (590”) » D049/D155: 30 m (1180”) Copy speed » D046/D154: 120mm/s, 10 cpm (A1/D LEF), 5 cpm (A0/E LEF) »...
Page 9 Beluga-C1/C1.5 Training What is new with the D154/D155? New functions New counter specification (Available as a cost recovery application) - Additional count of large format sizes - Length and area count logging Scan to USB memory/SD card (using USB2.0/SD Slot Type I) "Scan to Color Print"...
Page 10 Beluga-C1/C1.5 Training Discontinued Options The following peripherals were not launched. Bridge Unit BU6500 (D407) Folder FD6500A (B889) Manual Feeder (D333) Folder FD6500B (Cross Folder) (B890) (These units were listed in the first version of this training course but were cancelled prior to product launch.)
Page 11 Beluga-C1/C1.5 Training Document Exits Appearance (Top, Rear) Document Feeder Front Copy Exit Bypass Feed Roll Tray 1 - Two Rolls Roll Tray 2 (Optional) - Two Rolls Slide 11 APPEARANCE This slide shows a front view of the machine. Document feeder: One sheet at a time.
Page 12 Beluga-C1/C1.5 Training With Optional Paper Cassette Optional Paper Cassette (Two Trays) Slide 12 An optional paper cassette can be installed instead of an optional roll feeder. There are two trays.
Page 13 Beluga-C1/C1.5 Training With Scanner Separation Unit (D049/D155 only) Slide 13 This is for D049/D155 only. The table is too high for most wheelchair users.
Page 14 Beluga-C1/C1.5 Training Scanner Separation Unit Scanner Printer Printer Scanner The scanner can be moved to the left or the right of the printer. Slide 14 No additional notes...
Page 15 Beluga-C1/C1.5 Training Scanner Separation Unit Printer Printer Scanner Scanner The scanner and printer can be arranged at right-angles to each other. Slide 15 No additional notes...
Page 16 Beluga-C1/C1.5 Training Optional Original and Copy Trays Original Exit Tray: Same as the Dolphin-C2 Original Hanger: Same as the Neptune-C2 Multi Stacker Type 7140 Rear Stacker Type 7140 Double Stacker Type 7140 Slide 16 No additional notes...
Page 17: Original Tray
Beluga-C1/C1.5 Training Original Tray Slide 17 This is the same option that was used with the Dolphin-C2. Note how this option can be used to stack originals coming out of the rear exit. The diagram on the right shows how to adjust the tray to match the size of the...
Page 18 Beluga-C1/C1.5 Training Original Hanger Originals can be stored in this hanger until scanning. Slide 18 No additional notes...
Page 19 Beluga-C1/C1.5 Training Multi-stacker Front: Copy Stacker Rear: Original Stacker This option can be attached at the front or the rear. If installed at the front, it is used as a copy stacker. If used at the rear, it can be installed as an original stacker or a copy stacker.
Page 20 Beluga-C1/C1.5 Training Double Stacker This option can be installed at the rear. It stacks originals (upper stacker) and copies (lower stacker). Slide 20 This is another new option.
Page 21 Beluga-C1/C1.5 Training Multi-stacker and Double Stacker Double Stacker Multi-stacker This shows the multi-stacker installed at the front, with the double stacker installed at the rear. Slide 21 If the folder option is installed, a stacker cannot be installed at the rear.
Page 22: Front View
Beluga-C1/C1.5 Training Front View Slide 22 FRONT VIEW Operating Instructions - About the Machine – Getting Started Copy paper sources Upper roll tray (item 7): Contains two paper rolls Lower tray (item 9): Contains two paper cassettes or paper rolls. This tray is an optional item.
Page 23: Rear View
Beluga-C1/C1.5 Training Rear View Slide 23 REAR VIEW Operating Instructions - About the Machine – Getting Started Point out the following items on the diagram. Demonstrate them on the machine, because some items are not immediately clear from the drawing.
Page 24 Beluga-C1/C1.5 Training Roll Tray Slide 24 Operating Instructions - About the Machine – Getting Started The diagram shows the upper tray. 1. Anti-humidity heater switch When humidity is high, paper in the paper tray may absorb moisture, which can affect copy quality. The anti-humidity heater prevents this.
Page 25: Sales Points
Beluga-C1/C1.5 Training Sales Points High Speed: 10 ppm (D046/D154) & 14 ppm (D049/D155) High Resolution: 600 dpi Color Scanner "Scan to Color Print" using "PrintCopy Tool" Requires a color capable printer that can be accessed via network. Color LCD Operation Panel...
Page 26: Optional Units
Beluga-C1/C1.5 Training Optional Units (1) Roll Feeder Type 7140: Contains two paper rolls Roll Holder Unit Type A: Same as the Dolphin-C2 Paper Cassette Type 7140: This can be installed instead of the two-roll tray Original Tray Type G (exit tray): Same as the...
Page 27 Beluga-C1/C1.5 Training Optional Units (2) Printer Option Type W7140 (D396: D046/D049 only) Printer Option Type W7140en (D665: D154/D155 only) Scanner Option Type W7140 (D397: D046/D049 only) Memory Unit Type 7140 (D444-17): Needed for scanner option. Scanner Option Type W7140en (D666: D154/D155...
Page 28 Beluga-C1/C1.5 Training Optional Units (3) Printer Controller Type RW-7140 (Ratio controller, D046/D049 only) Interface PCB Type W7140 is needed for the RW-7140. DataOverwriteSecurity Unit Type H (Same as V-C2, D046/D049 only) Browser Unit Type D (Same as V-C2) Java VM Card Type F (Same as V-C2, D046/D049...
Page 29: Supply Yields
Beluga-C1/C1.5 Training Supply Yields Toner: Average 2.2K copies/cartridge A1/D size paper Ricoh 6% chart Developer: 30 km for two bags Slide 29 Toner The toner cartridge capacity is 800 g. The toner is the same as Neptune-C2 and Dolphin-C2, but the toner cartridges are unique.
Page 30 Beluga-C1/C1.5 Training Reliability Targets (D046, D154) Average Copy Volume per month: 1,500m (4,920 feet) or 2,530 copies (A1/D) Maximum Copy Volume: 6,500m (21,320 feet) or 10,940 copies (A1/D) MCBC: 3.4 km or 5.73 K (A1/D) Unit Life: 657K copies for A1/D (390km). or 60 months which ever comes first PM cycle: 16.8 K copies for A1/D LEF (10 km)
Page 31 Beluga-C1/C1.5 Training Reliability Targets (D049, D155) Average Copy Volume per month: 8,000m (26,240 feet) or 13,493 copies (A1/D) Maximum Copy Volume: 16,660m (54,645 feet) or 28,040 copies (A1/D) MCBC: 3.4 km or 5.73 K (A1/D) Unit Life: 1683 K copies for A1/D (1000km). or 60 months which ever comes first PM cycle: 16.8 K copies for A1/D LEF (10 km)
Page 32 Beluga-C1/C1.5 Training Electronic Counters: Two Types There are two types Length counter (measured in m, ft, or yards) Area counter (measured in m , ft , or yards ): Calculated from the paper width and the cut length What is the purpose of the area counter? An output that is 594 x 841 mm LEF adds more to the length counter than the same image on 841 x 594 SEF.
Page 33 Beluga-C1/C1.5 Training Electronic Counters: How to Select? SP 5045 002: Selects the unit for the counter (m, ft, yards, m , ft , or yards You can change the unit at any time. Slide 33 In other machines, you cannot change the unit after you install the machine, because the machine cannot remember the history of changes for the unit.
Page 34 Beluga-C1/C1.5 Training Card Save (1) This new feature allows you to send print data files to an SD card in the service slot (slot 2 in this machine). The data is not printed. Card Save mode must be turned on with printer bit switch 1, bit 4.
Page 35 Beluga-C1/C1.5 Training Card Save (2) Previously stored files on the SD card can be overwritten or left intact. After you enable this function with the printer bit switch, the following two user tools are added to the List/Test Print tab of the Printer Features user tools menu.
Page 36 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Specifications Slide 36 PURPOSE OF THE SECTION The most important specifications of the machine will be discussed.
Page 37: Specifications
Beluga-C1/C1.5 Training Specifications (1) Originals: One sheet at a time Max. Original Width: 950 mm (37.4") Max. Original Image Size (W x L) D046: 914.4 x 15,000 mm, 36" x 590" D049: 914.4 x 30,000 mm, 36" x 1180" Min. Original Image Size (W x L): 210 x 210 mm, 8.5"...
Page 38 Beluga-C1/C1.5 Training Specifications (2) Copy Paper Size Roll Feed » Max. for D046: 914.4 x 15,000 mm, 36" x 590" » Max. for D049: 914.4 x 30,000 mm, 36" x 1180“ » Min for Both models: 182 mm x 210 mm, 8.5" x 8.5"...
Page 39 Beluga-C1/C1.5 Training Specifications (3) Printing Speed (ppm: prints / minute) D046/D154: 10 ppm @ A1 / D LEF D049/D155: 14 ppm @ A1 / D LEF Zoom: 25 to 400% (0.1% / step) Resolution Scanning: 600 dpi Printing: 600 dpi...
Page 40 Beluga-C1/C1.5 Training Specifications (4) Warm-up Time: Less than 120 seconds (Room temperature 23°C) First Print Time (A1/ D LEF) 1st Feed » D046/D154: 13 sec, D049/D155: 10 sec Print Number Input: Ten-key Pad, 1 to 99 (Standard sizes only) Slide 40 Copy Number Input Note that multi-copying is only available for standard copy sizes.
Page 41 Beluga-C1/C1.5 Training Specifications (5) Print Paper Capacity Roll Feed: 2 rolls » Width: 210 to 914 mm » Max length: 150,000 mm » Max diameter: 175 mm Bypass Feed: 1 sheet Output Tray Capacity Upper: » 99 sheets @ A1/D LEF (plain paper) –...
Page 42 Beluga-C1/C1.5 Training Specifications (6) Memory Capacity: 1024 MB (Copy, Printer) 2048 MB (Scanner) HDD: 320 GB (shared with copy, print, scan applications) Toner Replenishment: Cartridge exchange (800 g/ cartridge) Slide 42 No additional notes...
Page 43 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Installation Slide 43 PURPOSE OF THE SECTION To learn how to install the machine and the peripherals. To learn how to install the latest firmware.
Page 44: Installation Sequence
Beluga-C1/C1.5 Training Installation Sequence Install the copier. Install the optional roll feeder or paper cassette unit in the lower compartment of the copier. Install the controller options. Slide 44 This shows the best sequence when you install the copier and all its options.
Page 45: Installation
Beluga-C1/C1.5 Training INSTALLATION Important Points about Installation Slide 45 The next few slides show the important points about the installation procedure. They do not cover the complete procedure, only the important points. Go over the points on these slides before you start to study the installation...
Page 46 Beluga-C1/C1.5 Training Overview (1) Unpack the machine. Adjust the operation panel angle. Remove shipping retainers and protective sheets. Make the machine level. Install developer and toner. Slide 46 This is a summary of the steps of the installation procedure. Some of these will...
Page 47 Beluga-C1/C1.5 Training Overview (2) Input developer lot numbers. Initialize the developer. Apply a coat of toner to the drum (SP mode). Initialize the ID sensor. Check that the copier operates correctly. Attach the emblems, trays, and mylars. Test the breaker switch.
Page 48 Beluga-C1/C1.5 Training Unpacking Unpack the machine and place it onto a flat floor with a fork lift. If a fork lift is not available, at least 4 people, one on each corner of the machine, are needed to lift it from the pallet.
Page 49: Adjusting The Operation Panel Angle
Beluga-C1/C1.5 Training Adjusting the Operation Panel Angle If necessary, adjust the angle of the operation panel display. Slide 49 Adjust this panel to decrease reflections from lighting. The customer can do this adjustment. This is the same as in the B286 copier (Neptune-C2).
Page 50 Beluga-C1/C1.5 Training Removing the Drum Protection Sheet Remove the drum protection sheet slowly, or you could damage the cleaning unit entrance seal. Pull off the three short tapes; then, pull the red tape to remove the sheet. Red tape Drum protection...
Page 51 Beluga-C1/C1.5 Training Place Making the Machine Level Levels Here Check at two places, as explained in the manual. On the development unit On the exposure glass The end of the bolt must not stick out by more than 2 mm...
Page 52 Beluga-C1/C1.5 Training Turn off the Dehumidifier Switch The dehumidifier switch on the roll feeder must be off during installation. Slide 52 No additional notes...
Page 53 Beluga-C1/C1.5 Training Adding the First Bag of Developer Remove this sheet Number Then add developer Add one bag of developer at this time. Do not add the second bag. Slowly add the developer from the first pack into the development unit.
Page 54: Preparing The Toner Cartridge
Beluga-C1/C1.5 Training Preparing the Toner Cartridge Shake the cartridge several times and make sure that the toner is moving inside. Push the cartridge cap. At the same time, tap the bottom of the toner cartridge 4 or 5 times. Hold the cartridge...
Page 55 Beluga-C1/C1.5 Training Put the Toner Cartridge in the Machine Knob Rotate the knob clockwise until it stops. Do not peel off the green tape at this time. Close the toner hopper cover and the upper unit. Slide 55 This is a temporary installation. It is needed to continue with the developer installation procedure.
Page 56 Beluga-C1/C1.5 Training Distribute the First Bag of Developer Connect the power supply cord and switch the main power switch on. The main motor switches on and distributes the developer evenly inside the development unit. Wait about 22 seconds. Turn the operation switch off, then turn the main power switch off.
Page 57 Beluga-C1/C1.5 Training Adding the Second Bag of Developer Remove the toner cartridge. Then add the second bag of developer. Slide 57 No additional notes...
Page 58: Installing The Toner Cartridge
Beluga-C1/C1.5 Training Installing the Toner Cartridge Tape Knob Peel off the green tape from right to left to expose the clear tape and toner supply holes. Rotate the knob clockwise until it stops. Close the toner hopper cover Slide 58...
Page 59 Beluga-C1/C1.5 Training Toner Cartridges – Important Notes Tell the customer how to prepare a toner cartridge for installation (see the previous slide). If toner is not loosened before the toner cartridge is installed, the customer may hear a rattling noise.
Page 60: Entering Sp Mode
Beluga-C1/C1.5 Training Entering SP Mode Enter SP mode as follows Press the Clear Modes key. Input 107. Hold down the Clear/Stop key for more than 3 seconds. On the touch panel, press Copy SP. Slide 60 The screen shows how to enter SP mode.
Page 61 Beluga-C1/C1.5 Training Inputting Developer Lot Numbers Do SP2801-2 and 3 to enter the lot numbers. Use the soft keyboard on the display panel to enter the lot numbers. The lot numbers are embossed on the top edge of each developer pack.
Page 62: Initializing The Developer
Beluga-C1/C1.5 Training Initializing the Developer Do the following SP modes SP2801 001 (Developer Initial Setting) » This mixes the developer. » It takes 2.5 minutes. SP2923 (Drum Set Mode) » This gives the drum a thin coat of toner. Slide 62 Then do the two SP modes listed on the slide.
Page 63 Beluga-C1/C1.5 Training Moving the Cleaning Blade Move the cleaning blade lever to the right (the blade moves into contact with the drum). When the drum turns, the coating applied during Drum Set Mode will be removed, and this will lubricate the tip of the cleaning blade.
Page 64 Beluga-C1/C1.5 Training Initializing the ID Sensor Do the following SP. SP3001 002 (ID Sensor Initialization) Slide 64 SP 3001 002 Initializing the ID sensor takes about 6 seconds. After it is finished, two numbers are displayed. PWM is the power applied to the ID sensor, and Vsg is the output when measuring the light reflected from the bare drum.
Page 65 Beluga-C1/C1.5 Training Enable Ethernet and USB Enable USB and Ethernet with SP 5985 (the default is ‘disabled’). Slide 65 No additional notes...
Page 66 Beluga-C1/C1.5 Training Original Exit Tray The original exit trays can be installed either at the upper exit or the rear (straight through) exit. If the user wants trays at each exit, they must buy an additional set of trays. Slide 66...
Page 67 Beluga-C1/C1.5 Training Instruct the Customer If using the upper original exit, before feeding large originals (larger than A0), pull the original guide plate and original guide forward. Slide 67 This is not important for the rear original exit.
Page 68 Beluga-C1/C1.5 Training Making Test Copies First, install paper rolls. This should be explained in the operation manual and on decals attached to the machine. After installing each roll, press the Auto Feed button for that roll on the roll tray frame.
Page 69 Beluga-C1/C1.5 Training Testing the Breaker Switch The machine power must be off. The power cord must be connected to the power source. Test the breaker switch. Push the button with the screwdriver until the ‘O’ appears. Then manually turn the switch to the ‘I’ position.
Page 70 Beluga-C1/C1.5 Training Caution Never turn the main machine off when the main power LED is lit or flashing. This can damage the hard disk or memory. Press the operation switch on the operation panel to turn the power off, wait for the power LED to go off, then turn the main power switch off.
Page 71: Moving The Machine
Beluga-C1/C1.5 Training Moving the Machine Before you move the machine, move the cleaning blade away from the drum. Move the lever to the left. This prevents damage to the drum during shipping. Slide 71 The lever is shown on a previous slide. The shipping position is the left. We move it to the right after installation, but we must move it to the left again before we move the machine.
Page 72: Installation
Beluga-C1/C1.5 Training INSTALLATION Installation Procedure Slide 72 Service manual, Installation, Copier Installation Study the installation procedure. If you have access to a machine, do the installation procedure now.
Page 73: Install The Machine
Beluga-C1/C1.5 Training Install the Machine Now install your machine. Obey all warnings and cautions in the manual. Slide 73 Service Manual, Installation, Copier Installation Because the installation procedure is not packed with the copier as an accessory, always bring the manual with you.
Page 74 Beluga-C1/C1.5 Training INSTALLATION Optional Roll Feeder Slide 74 This unit allows the user to install another two rolls of paper. Take care when lifting the unit. It is quite heavy and will need up to four people to install. Go over the next few slides before starting to install the machines.
Page 75: Slide Rails
Beluga-C1/C1.5 Training Slide Rails Holes at the top Screw holes facing the outside Use the correct screws; see the diagram Blue: Stepped screws Black: M4 x 6 screws Slide 75 Study the diagrams and follow the notes in the manual.
Page 76 Beluga-C1/C1.5 Training Positioning Pins Positioning Insert these pins. Then, make sure that the top of the bolt is level with the base plate. Bolt Slide 76 No additional notes...
Page 77 Beluga-C1/C1.5 Training Loosen the Positioning Brackets Loosen these brackets before you push the drawer in. If you do not loosen the brackets, then the plastic bushing in the positioning bracket on the rear of the drawer will be broken. Slide 77...
Page 78: Heater Switch
Beluga-C1/C1.5 Training Heater Switch d394i112 Turn the tray heater on if the humidity at the installation site is very high. Slide 78 No additional notes...
Page 79: Install The Tray
Beluga-C1/C1.5 Training Install the Tray Now install the optional roll feeder. Obey all warnings and cautions in the manual. Take care when lifting the unit. The installation should be done by two or more people because the tray is heavy.
Page 80 Beluga-C1/C1.5 Training INSTALLATION Optional Paper Cassette Slide 80 In particular, take care when lifting the unit. It is quite heavy and will need up to four people to install. Go over the next few slides before starting to install the machines.
Page 81 Beluga-C1/C1.5 Training Heater Switch Turn the tray heater on if the humidity at the installation site is very high. Slide 81 No additional notes...
Page 82 Beluga-C1/C1.5 Training Install the Tray Now install the tray. Obey all warnings and cautions in the manual. Take care when lifting the unit. The installation should be done by two or more people because the tray is heavy. Slide 82...
Page 83 Beluga-C1/C1.5 Training INSTALLATION Optional Scanner Separation Unit Slide 83 This procedure requires at least two technicians.
Page 84 Beluga-C1/C1.5 Training Overview Can only be installed on the D049/D155. The scanner is removed from the machine and placed on the table (the table must be assembled). A cover is installed on top of the machine to replace the removed scanner unit.
Page 85: Safety Notice
Beluga-C1/C1.5 Training Safety Notice Make sure that you connect this connector to the PSU, which is attached to the 24V power supply harness. This is a black DP1 cable that meets electrical standards (UL, etc.). Slide 85 No additional notes...
Page 86 Beluga-C1/C1.5 Training INSTALLATION Controller Options Slide 86 We will not do the Ratio controller installation in this course.
Page 87 Beluga-C1/C1.5 Training Overview In this section, we will install these parts: Printer option Scanner option GW scanner controller IEEE1284 board IEEE802.11a/g board HDD encryption unit (D046/D049 only) DOS (Data Overwrite Security) unit type H (D046/ D049 only) Gigabit Ethernet Browser unit...
Page 88 Beluga-C1/C1.5 Training Board Slots Slot A: IEEE1284 Slot B: IEEE802.11a/g Ethernet Slot C: Either: USB-B Gigabit Ethernet Interface PCB for Ratio controller File Format Converter: Installed at the factory Slide 88 USB B: Built-in for connection of USB devices. NOTE: USB is built-in, but it must be enabled with SP5985.
Page 89: Sd Card Slots
Beluga-C1/C1.5 Training SD Card Slots SD card slot 1: Printer Option (Printer Ethernet SD card) Scanner Option USB-B Data Overwrite Security Browser Unit HDD Encryption Unit SD card slot 2 Service procedures (Firmware updates, moving applications) VM Card. The VM card must remain in the service slot.
Page 90 Beluga-C1/C1.5 Training Card Slot Covers Remove these covers to use the slots. Board Slot Covers SD Card Slot Cover Slide 90 No additional notes...
Page 91 Beluga-C1/C1.5 Training Moving Applications to Another Card Put the Source SD card in Slot 2. Put the Target SD card in Slot 1. Turn the copier on. Do SP5873-1. Follow the instructions on the display and touch "Execute" to start copying.
Page 92 Beluga-C1/C1.5 Training Store the Card after Moving After you move an application off an SD card, store the copied SD card at the customer site. There is no special storage location inside the machine. The SD card must be stored with the machine for...
Page 93 Beluga-C1/C1.5 Training Installing the Printer and Scanner Options The printer and scanner options on SD cards are GW options. The printer option consists of two SD cards: Printer SD card, TIFF/GL Filter Both of these must be installed in SD card slots. You cannot move the TIFF/GL module to the printer SD card (copyright restriction).
Page 94 Beluga-C1/C1.5 Training Installing the Ratio Controller Options (D046/D049 only) You cannot install both the GW printer option and the Ratio printer controller. However, you can install the GW scanner option with the Ratio controller and Ratio scanner option. If the GW printer option has been moved to the scanner SD card, be sure to remove the printer option from the SD card.
Page 95 Beluga-C1/C1.5 Training IEEE802.11 Options – Antenna Cables (1) Separate the antenna cables so that they are not tangled. When you clamp the cables, the white ferrite core must be above and the black ferrite core must be below. Attach the clamps to the rear panel of the right rear cover.
Page 96 Beluga-C1/C1.5 Training IEEE802.11 Options – Antenna Cables (2) Attach the black Velcro pads to the right panel of the right rear cover. Slide 96 No additional notes...
Page 97 Beluga-C1/C1.5 Training IEEE802.11 Options – Antenna Cables (3) Antennas Attach the antenna that has the black core on its cable to the front pad. Attach the antenna that has the white core on its cable to the rear pad. The antenna with the black...
Page 98 Beluga-C1/C1.5 Training Data Overwrite Security Unit Must be type H Make sure that you have a type H unit. Before you can install this unit, the customer must store some names and passwords related to authentication. Check the box to make sure that the VOID marks are not visible on the packing tape.
Page 99 Beluga-C1/C1.5 Training Browser Unit During the installation procedure, you must put an SD card with the browser unit firmware into slot 2. The machine copies firmware from the SD card to the hard disk during the installation procedure. You must remove the SD card from slot 2 after you install the browser unit.
Page 100 Beluga-C1/C1.5 Training VM Card The VM card must stay in slot 2. Slide 100 No additional notes...
Page 101: Hdd Encryption Unit
Beluga-C1/C1.5 Training HDD Encryption Unit (D046/D049) This section applies to the D046/D049 only HDD Encryption Unit Before you can install this unit, the customer must store some names and passwords related to authentication. Check the box to make sure that the VOID marks are not visible on the packing tape.
Page 102 Beluga-C1/C1.5 Training HDD Encryption Unit Installation - 1 The HDD Encryption unit encodes user data and machine settings. Then, if the disk is stolen, the data cannot be read. The unit is installed by a technician, and enabled with SP mode.
Page 103 Beluga-C1/C1.5 Training HDD Encryption Unit Installation - 2 The machine then creates an encryption key automatically. It stores this encryption key in three locations. A memory chip on the controller board (this is where the original of the encryption key is held)
Page 104 Beluga-C1/C1.5 Training HDD Encryption Unit Installation - 3 If there is data already on the hard disk at the time that the HDD encryption unit is being installed, what happens to this data? It depends on the setting that is chosen by the user after installation, when the user enables the HDD encryption unit.
Page 105 Beluga-C1/C1.5 Training HDD Encryption Unit What is encrypted during operation? The following data is encrypted: Network interface setting data Machine settings User mode settings Address book data Security log data User authentication data Stored document data Temporary data on the hard disk...
Page 106 Beluga-C1/C1.5 Training HDD Encryption Unit After Replacing the Controller - 1 After the controller is replaced, one of the following must be done: The existing encryption key must be restored to the memory chip on the new controller board: This is done by the technician, with help from the...
Page 107 Beluga-C1/C1.5 Training HDD Encryption Unit After Replacing the Controller - 2 Restoring the existing encryption key: You must first store this encryption key in a text file on a blank SD card. The customer must input the encryption key that was printed after installation.
Page 108 Beluga-C1/C1.5 Training HDD Encryption Unit After Replacing the Controller - 3 Storing a new encryption key: This procedure is in the operating instructions. » Security Reference, 3. Ensuring Information Security, Encrypting Data on the Hard Disk, Updating the Encryption Key...
Page 109 Beluga-C1/C1.5 Training HDD Encryption Unit After Replacing the HDD or NVRAM If the HDD (hard disk drive) must be replaced, a new encryption key must be stored. This procedure is for the user to do. It is not in the service manual. We studies this on the previous slide.
Page 110: Installation
Beluga-C1/C1.5 Training INSTALLATION Updating Firmware Slide 110 No additional notes...
Page 111 Beluga-C1/C1.5 Training Update Procedures - Copier Use SD cards for this machine. All the firmware can fit on one SD card. Make a ‘romdata’ folder on the SD card, and store the firmware here. Put the SD card with the new firmware in SD card slot 2.
Page 112 Beluga-C1/C1.5 Training Update Procedures – TIFF/GL2 Turn OFF the main power switch. Remove the SD card containing the TIFF/GL from Slot 2. Delete the folder "sdk" from the SD card. Extract the firmware to the SD card. The contents of the SD card should as follows:...
Page 113 Beluga-C1/C1.5 Training INSTALLATION Transporting the Machine Slide 113 No additional notes...
Page 114: Transporting The Machine
Beluga-C1/C1.5 Training Transporting the Machine Disconnect the copier from the roll feeder or table. Move the cleaning blade lever left (transportation position). Move the blade right again before you let the customer use the machine. After moving the machine to a new location, always re- install the leveling shoes under the casters of the machine.
Page 115 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Machine Overview Slide 115 PURPOSE OF THE SECTION The components will be discussed briefly. The machine’s organization and overall PCB structure will also be covered.
Page 116: Major Components
Beluga-C1/C1.5 Training Major Components Image Writing Unit Scanner Drum Fusing Unit Development Unit Bypass Tray Upper Roll Tray Lower Roll Tray (optional) Slide 116 The machine’s layout is similar to the Dolphin-C2. Important points about the major units are as follows: Image writing unit: This is an assembly of three LED heads.
Page 117 Beluga-C1/C1.5 Training Original and Paper Feed Paths Upper Original Exit Front Copy Exit Rear Original Exit Bypass Feed Rear Copy Exit Slide 117 Original Feed Paths There are two exits: upper, and rear. An optional original exit table can be installed behind the machine to catch originals coming out of the machine.
Page 118 Beluga-C1/C1.5 Training Original and Paper Feed Paths Front Copy Exit Two Paper Cassettes Slide 118 This shows the paper path when the optional cassette unit is installed instead of the optional roll feeder.
Page 119 Beluga-C1/C1.5 Training Selecting the Original and Copy Exits This shows how to select the feed-out paths for the original and for the copy. For recommendations on which exit to use, see the Operating Instructions. Copy Reference – Placing Originals Slide 119...
Page 120: Drive Layout
Beluga-C1/C1.5 Training Drive Layout Drum Drive Motor Original Feed Motor Fusing/Exit Registration Motor Motor Development Motor Roll Feed Motors Slide 120 Study the following drive paths. Original feed motor - original feed mechanism Drum drive motor - drum Registration motor - registration roller, toner collection coil...
Page 121 Beluga-C1/C1.5 Training Drive Layout Roll Feed Motor Paper Feed Motor Slide 121 This slide shows the optional paper cassette unit installed instead of the optional roll feeder.
Page 122 Beluga-C1/C1.5 Training PCB Organization (1) Slide 122 PCB ORGANIZATION GW controller architecture allows a basic 600-dpi copier to be upgraded to a full multifunctional product, including printing, Internet, scanning, scan-to-email, and scan-to-folder with Scan Router. Boards The BCU controls the machine.
Page 123 Beluga-C1/C1.5 Training PCB Organization (2) Slide 123 Boards (continued) AC CTL Board: This is the connection point for the main power supply. It controls the power supply to the PSU, fusing lamps, and all heaters. HVPS: Two power packs (High Voltage Power Supply). The CGB power pack provides is the power supply for the charge, grid, bias applied to the drum.
Page 124: Opening And Closing The Machine
Beluga-C1/C1.5 Training Opening and Closing the Machine To avoid bending the catch and release mechanisms, always release and raise the right and left sides together. Slide 124 No additional notes...
Page 125 Beluga-C1/C1.5 Training Rear of the Machine Slide 125 With the controller box cover removed, you can see: 1. Controller board 2. HDD unit 3. Motherboard (MB) 4. IPU 5. BCU 6. IOB 7. PSU...
Page 126: Controller Replacement
Beluga-C1/C1.5 Training Controller Replacement You must remove the NVRAM from the old board and install it on the new board. There are no NVRAMs on other boards. If you will change the NVRAM, upload the contents to an SD card if possible.
Page 127: Hard Disk Removal
Beluga-C1/C1.5 Training Hard Disk Removal (1) Explain to the customer that the following information stored on the HDD is lost when the HDD is replaced: Document server documents Custom-made stamps Document server address book The address book and document server documents (if needed) must be input again.
Page 128 Beluga-C1/C1.5 Training Hard Disk Removal (2) If the customer uses the DOS unit option, this option must be set up again after a new hard disk is installed. If the HDD encryption unit is installed, the user must copy the encryption key from the controller to the new hard disk.
Page 129 Beluga-C1/C1.5 Training Hard Disk Removal (3) This is a two-disk unit. All disks must be replaced at the same time. Do not try to replace one disk only. Before you install a new unit: Do SP 5846 051 to copy the address book from the hard disk to an SD card (put the SD card in slot 1).
Page 130: Disposal Of Hdd Units
Beluga-C1/C1.5 Training Disposal of HDD Units Never remove an HDD unit from the work site without the consent of the client. If the customer has any concerns about the security of any information on the HDD, the HDD must remain with the customer for disposal or safe keeping.
Page 131 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Scanning Slide 131 PURPOSE OF THIS SECTION This section describes the original feed and scanner mechanisms.
Page 132: Scanner Layout
Beluga-C1/C1.5 Training Original Size Scanner Layout Sensors Exit Registration Original Set Sensor Sensor Sensor 30.9 Original Feed Exit Upper Exit Rollers Rollers Rollers A 600 dpi CIS (contact image sensor) is used in this machine. The CIS can scan in color.
Page 133 Beluga-C1/C1.5 Training Original Feed Path Single-sheet feed only Two exits Upper exit Rear exit (straight out) Thick paper must go to the rear original exit, to prevent image jitter during scanning. Slide 133 Only one sheet can be placed in the feeder at a time.
Page 134 Beluga-C1/C1.5 Training Original Exit Switching Junction Gate Solenoid Original junction gate solenoid: Directs the original to the top exit or to the rear exit Solenoid on: Junction gate is down, paper goes to the top exit- turns on when the registration sensor detects the leading edge of the...
Page 135: Original Size Detection
Beluga-C1/C1.5 Training Original Size Detection Sensors There are many sensors. Because of this, the machine can detect A and B series (Europe/Asia) and Arch./Eng. sizes (USA) without a user tool adjustment. Slide 135 The original set sensor detects A4 or B4 SEF and North American A size originals.
Page 136: Original Feed Mechanism
Beluga-C1/C1.5 Training Original Feed Mechanism Original feed motor: Drives all the rollers Original feed clutch: Controls on/off timing for the feed roller Slide 136 The main points are on the slide.
Page 137: Original Feed Timing
Beluga-C1/C1.5 Training Original Feed Timing Original Feed Original Set Roller Sensor Registration Sensor From original set sensor turn-on until feed roller starts: 1 second System Settings - General Features - Original Feed Delay 1 Pause at the registration sensor: 1 second...
Page 138: Original Feed Speed
Beluga-C1/C1.5 Training Original Feed Speed - 1 Thermistor To ensure accurate scanning, the scanning speed is adjusted for the reproduction ratio and for resolution. Enlarged images are scanned slower; reduced images are scanner faster. Higher resolution images are scanned slower; lower resolution images are scanned faster.
Page 139 Beluga-C1/C1.5 Training Original Feed Speed - 2 This thermistor reads the temperature near the exit roller. The exit roller expands when the temperature increases. This causes original feed to become quicker. This causes errors in the sub scan magnification. Depending on the thermistor reading, the motor speed changes to make sure that the speed of the original is constant.
Page 140 Beluga-C1/C1.5 Training Original Edge Hold If an original fed out of the rear exit is longer than 450 mm (18"), the rollers will stop and hold the trailing edge. The operator must pull the original out and remove it from the tray.
Page 141: Contact Image Sensor (Cis)
Beluga-C1/C1.5 Training Contact Image Sensor (CIS) Below the original feed path Slide 141 In previous models, the CIS was above the original, to prevent objects from falling into the CIS assembly. However, in the Neptune-C2, this was not a problem (CIS was below).
Page 142 Beluga-C1/C1.5 Training Scanner Resolution Originals up to 926 mm (36.5”) wide can be scanned Resolution: 600 dpi CIS divided into 16 blocks to speed up scanning Slide 142 Each block contains a latch and shift register, so assembling the video signal is 8...
Page 143: Magnification Adjustment
Beluga-C1/C1.5 Training Magnification Adjustment The magnification ratio is adjusted automatically to compensate for stretching or shrinking of various paper types as they go through the copier engine. The image is magnified according to the settings done with either the SP or User Tools mode for each type of paper.
Page 144 Beluga-C1/C1.5 Training ADS (Auto Image Density Correction) Contact Image Sensor (Center) 70 mm 70 mm 5 mm Texture detection Area The base white level is taken from the white platen plate Slide 144 The base white level (absolute white) is taken from the white platen plate - auto shading.
Page 145 Beluga-C1/C1.5 Training Removal and Adjustment Scanner Components The CIS and its two lamp regulators must be replaced as a set. Make sure that you connect the lamp regulators correctly, as shown in the manual. The cables and connectors are marked from 1 to...
Page 146 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Processes Around the Drum Slide 146 PURPOSE OF THE SECTION This section will describe drum drive, the charge corona unit, drum cleaning, and quenching.
Page 147 Beluga-C1/C1.5 Training Overview Charge Corona Unit LPH (LED Print Head) Cleaning Blade Development Roller Transfer and Separation Corona Units Slide 147 These are the most important components around the drum. The paper passes the drum at 120 mm/s (D046/D154) or 170 mm/s (D049/D155).
Page 148: Drum Drive
Beluga-C1/C1.5 Training Drum Drive Drum drive motor: Drives the drum via gears, a timing belt, and a pulley Slide 148 The main points are on the slide. The drum drive motor has only one job: to drive the drum.
Page 149: Charge Corona Unit
Beluga-C1/C1.5 Training Charge Corona Unit Single-wire scorotron charge corona unit Slide 149 It’s a single wire, but it’s looped so there are actually two wires crossing the drum. The main point to note about this unit is that the grid consists of 10 parallel wires strung along the length of the charge corona unit.
Page 150: Corona Wire Cleaning
Beluga-C1/C1.5 Training Corona Wire Cleaning Sensor Motor Cleaning Wire cleaner motor: Controls the cleaner The corona wire is cleaned automatically, immediately after the power is switched on, if these two conditions occur: The temperature of the hot roller is less than 50°C (122°F).
Page 151: Drum Cleaning
Beluga-C1/C1.5 Training Drum Cleaning Counter blade system The drum reverses after every job to remove toner stuck on the blade. Slide 151 A counter blade cleans more effectively. The drum turns anti-clockwise as seen in this diagram. Also, remember the Drum Set Mode procedure (SP 2923) during installation, in which the cleaning blade is kept away from the drum while the drum is coated with toner.
Page 152 Beluga-C1/C1.5 Training Cleaning Blade Release Pressure release lever: Press this to move the cleaning blade into contact or away from the drum Slide 152 Before doing the Drum Set Mode procedure, move the cleaning blade lever to the left (as seen from the front of the machine) to make sure that the blade is away from the drum.
Page 153: Collecting Used Toner
Beluga-C1/C1.5 Training Collecting Used Toner Registration motor: Drives the toner collection coil Toner collection coil: Transfers used toner from the drum to the used toner tank. Toner overflow sensor: Detects when the tank is almost full When near-full is detected, another 20 m of copies can be made.
Page 154 Beluga-C1/C1.5 Training Collecting Used Toner Used toner is not recycled in this machine, because paper dust from the cutter may be present inside the machine and this may get into the excess toner removed from the drum. The technician empties the used toner bottle; the user does not.
Page 155: Quenching Lamp
Beluga-C1/C1.5 Training Quenching Lamp LED array Slide 155 The lamp contains red LEDs to prevent drum fatigue.
Page 156: Drum Anti-Condensation Heaters
Beluga-C1/C1.5 Training Drum Anti-condensation Heaters Below the transfer and separation corona unit Prevent the formation of condensation in areas around the drum Turn on when the main power switch is turned off Slide 156 The main points are on the slide.
Page 157: Replacement And Adjustment
Beluga-C1/C1.5 Training Replacement and Adjustment Drum Unit, ID Sensor, Cleaning Blade Before you remove the drum, be sure to move the cleaning blade lever to the left to release the cleaning blade from the drum Slide 157 Follow the cautions in the manual.
Page 158 Beluga-C1/C1.5 Training Drum Slide 158 DRUM Make sure that the photoconductor is not exposed to light for a long period. Note the purpose of the rubber plates (circled in red). Take them out of the old drum and put them in the new one.
Page 159 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Exposure Slide 159 PURPOSE OF THIS SECTION The latent image writing mechanism will be described. This machine uses LED arrays, and not lasers, so there are no safety switch circuits to describe.
Page 160 Beluga-C1/C1.5 Training Overview Three LED heads shine directly on the drum. There are no mirrors. Resolution: 600 dpi Slide 160 The main points are on the slide. Illuminated areas of the drum drop to - 50 V (with a tolerance of +20V and -30V).
Page 161 Beluga-C1/C1.5 Training LED Head Structure Each head has: Self-focusing lens array LED array Drive board Heat sink Maximum print width: 930 mm The unit is called the LPH (LED Print Head) Slide 161 The main points are on the slide.
Page 162 Beluga-C1/C1.5 Training LED Head Structure Three A3-width LED heads have been joined together. Using three 600-dpi A3-width heads is one-third the cost of using a single 400-dpi A0 width head. Slide 162 LED HEAD STRUCTURE The main points are on the slide.
Page 163 Beluga-C1/C1.5 Training LPH Cooling Fans There is a fan (with filter) at each end of the LPH unit. The fans pull air into the machine and circulate it around the LPH unit. Heat expansion could distort the images. Both fans switch on when the main motor and fusing/exit motor switch on, and they switch off when these motors switch off.
Page 164: Data Processing
Beluga-C1/C1.5 Training Data Processing CIS: Eight-bit (256 levels per pixel) Data input to IPU board: Eight-bit (256 levels per pixel) Data output from the IPU to the VDB: Two-bit (4 levels per pixel) Data output from the VDB to the LED print head...
Page 165 Beluga-C1/C1.5 Training LPH Replacement and Adjustment Install the new LPH Note the SP settings on the decals (see below) Slide 165 SP settings on the decals This decal is only on the spare parts, not on the original part installed at the factory.
Page 166 Beluga-C1/C1.5 Training LPH Replacement and Adjustment LED Head 2 LED Heads 1 and 3 Slide 166 LPH REPLACEMENT AND ADJUSTMENT What are these settings?, continued The diagram shows the LPH unit, above the drum. There are three heads, LPH 1, LPH 2, and LPH 3. LPH 2 is in the centre.
Page 167 Beluga-C1/C1.5 Training LPH Replacement and Adjustment Make a test print SP 4417, pattern number 19 Insert a wide original (914 mm, 35“), at least 297 mm (11”) long, into the scanner. The pattern will soon print automatically Slide 167 LPH REPLACEMENT AND ADJUSTMENT...
Page 168 Beluga-C1/C1.5 Training LPH Replacement and Adjustment Left line: If black, adjust SP2952 001 up If white, adjust SP2952 001 down. Right line: If black, adjust SP2952 002 up If white, adjust SP2952 002 down. Slide 168 LPH REPLACEMENT AND ADJUSTMENT...
Page 169 Beluga-C1/C1.5 Training LPH Replacement and Adjustment Perfectly adjusted Incorrectly adjusted Turn off this LED with Turn on these two SP 2952 002 LEDs with SP 2952 001 Slide 169 LPH REPLACEMENT AND ADJUSTMENT Adjusting the SP Settings The top diagram shows how the LEDs should light.
Page 170 Beluga-C1/C1.5 Training LED Head Misalignment LPH1 LPH3 LPH2 LPH1 Not lined up perfectly An overlap or a LPH2 gap may occur LPH2 Power adjusted at joint The power of this LED is adjusted Slide 170 LED HEAD MISALIGNMENT In the example on the slide, the LEDs in head 2 are not directly in line with those in head 1.
Page 171 Beluga-C1/C1.5 Training LPH Replacement and Adjustment Paper Feed SP 2952 011 and 012 Direction LPH 2 LPH 1 LPH 3 Slide 171 LPH REPLACEMENT AND ADJUSTMENT Adjusting the SP Settings, continued The three LED heads are not in a straight line across the page.
Page 172 Beluga-C1/C1.5 Training LPH Replacement and Adjustment Paper Feed SP 2952 011 and 012 Direction LPH 2 LPH 1 LPH 3 Slide 172 LPH REPLACEMENT AND ADJUSTMENT Adjusting the SP Settings, continued If the test print out is disjointed, adjust SPs 2952 011 and 012 by trial and error until the main scan lines are printed correctly.
Page 173 Beluga-C1/C1.5 Training Uneven Density between the Three Blocks of the LPH In the factory, SP 2943 is adjusted to make the output from each block the same. The 16 scale (darkest) of the grayscale is calibrated to be 1.3 ± 0.1.
Page 174 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Development and Toner Supply Slide 174 PURPOSE OF THIS SECTION The development process will be described. Toner supply mechanisms and toner density control will also be described. Toner near-end and end detection will also be described.
Page 175 Beluga-C1/C1.5 Training Overview Toner Cartridge Development Roller Dual component developer Toner density monitored by an ID sensor No TD sensor in the machine Slide 175 The toner cartridge is installed in the development unit (at the top left in the...
Page 176: Developer Mixing
Beluga-C1/C1.5 Training Developer Mixing Hole B Doctor blade Backspill plate Development roller Auger Hole A Paddle roller Doctor blade: Adjusts toner to the required thickness Backspill plate: Moves part of the toner to the paddle roller. Hole A: Part of the toner falls through this onto the auger...
Page 177: Development Bias
Beluga-C1/C1.5 Training Development Bias The CBG power pack supplies development bias voltage to the development roller. Copying: -650 V (SP 2201 001) ID Sensor Pattern Generation: D046/D154 » Default: -440 V (High Duty Mode) ID Sensor Pattern Generation: D049/D155 » Default: -490 V (High Duty Mode)
Page 178 Beluga-C1/C1.5 Training How to Use the Low/High Duty Setting? The default setting is high duty mode. In low duty mode, if the copy volume is more than 2,500 m/month or 200 m/day, toner scattering can occur. In high duty mode, if the copy volume is low, image density in solid areas can be slightly too low (but within specifications).
Page 179 Beluga-C1/C1.5 Training Development Unit Drive Development motor: Drives the development unit through a timing belt and gears Also turns the toner bottle, via the toner supply clutch Slide 179 No additional notes...
Page 180 Beluga-C1/C1.5 Training Toner Supply and Mixing Doctor Hole and Toner blade filter agitator Paddle roller Development roller Toner agitator: Transfers toner out of the cartridge Paddle roller: Mixes the toner with developer backspill from the separator Slide 180 This slide shows how toner gets to the development unit from the toner cartridge, and how it mixes with the developer in the development unit.
Page 181 Beluga-C1/C1.5 Training ID Sensor The ID sensor pattern is created at 100 cm (4 in.) intervals during the job, and at the end of the job if the job was longer than 100 cm (4 in.). The interval (100 cm) can be adjusted with SP3920 or switched off.
Page 182: Toner Supply
Beluga-C1/C1.5 Training Toner Supply The machine controls toner the supply of toner to the development unit by switching the toner supply clutch on/off. For copies shorter than 1250 mm (49.2 in.): Detect Supply mode is used (this uses readings from the ID sensor).
Page 183 Beluga-C1/C1.5 Training Toner Supply Modes Three toner supply modes Detect mode: Uses the ID sensor Two fixed supply modes (3% and 6%): A fixed amount is supplied every page, based on either 3% or 6% black coverage The machine cannot automatically switch between detect and fixed supply mode.
Page 184: Toner Near-End Detection
Beluga-C1/C1.5 Training Toner Near-end Detection Detected by the ID sensor (there is no near-end sensor) ID sensor pattern made between copies If Vsp/Vsg is more than SP 2927 001 three times in a row, near-end is detected Default: 0.155 Slide 184 This is similar to the Neptune-C2.
Page 185: Toner End Detection
Beluga-C1/C1.5 Training Toner End Detection If Vsp/Vsg is more than SP 2927 002 three pages in a row, end is detected Default: 0.175 Then, the machine cannot be used until toner end recovery is fully completed. Slide 185 This is similar to the Neptune-C2.
Page 186: Toner End Recovery
Beluga-C1/C1.5 Training Toner End Recovery Recovery starts by replacing the toner cartridge and opening/closing the toner hopper cover. Then the machine detects whether the correct amount of toner is present before it clears the toner end condition. Slide 186 The main points are on the slide.
Page 187: Replacement And Adjustment
Beluga-C1/C1.5 Training Replacement and Adjustment Development Unit Make sure the upper unit is open. Do not remove the development unit with the upper unit closed, or the development unit could be damaged. Slide 187 Make sure that you are aware of the SP modes that must be done after each...
Page 188 Beluga-C1/C1.5 Training Replacement and Adjustment Developer You need one unopened toner cartridge to do this procedure (or, you can tape up the existing cartridge, so that toner cannot get out). The installation procedure for new developer is similar to the steps in the machine installation procedure for installing developer and toner.
Page 189 Beluga-C1/C1.5 Training Development Unit Gear Replacement Replace Replace Replace These gears on the development unit must be checked every 200 km (656 K ft.) of paper feed, and replaced if necessary. Slide 189 No additional notes...
Page 190 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Paper Feed and Cutting Slide 190 PURPOSE OF THE SECTION The paper feed mechanisms for the main body will be described. The cutter will also be described. The optional cassette feed unit will be dealt with in a later section.
Page 191 Beluga-C1/C1.5 Training Overview Bypass Table Roll 1 Roll 2 Roll Tray 1 Roll 3 Roll Tray 2 Roll 4 Slide 191 Each roll tray unit contains a cutter. The cutter cuts the paper after the specified paper length has been fed.
Page 192: Paper Roll Holder
Beluga-C1/C1.5 Training Paper Roll Holder The holders cannot be taken out from the tray. Instead, they slide across the width of the tray, in a similar manner to paper width guides in a paper cassette. The user must input the paper roll width and media type for each roll with user tools.
Page 193 Beluga-C1/C1.5 Training User Tools for Paper Size and Type Paper type and width affect toner supply and fusing temperature/pressure, so the correct settings should be made. Paper Size System Settings - Tray Paper Settings - Tray Paper Size Paper Type...
Page 194 Beluga-C1/C1.5 Training Roll Paper Home Positioning At the end of each job, the feed roller reverses to pull the leading edge of the roll paper to its home position. This ensures that the common paper path is open for paper feed from any source selected for the next job.
Page 195 Beluga-C1/C1.5 Training Roll Tray Drive Each tray has a roll feed motor Each roll has a roll feed clutch Each roll has a manual knob for winding the roll and for jam removal Slide 195 The main points are on the slide.
Page 196: Bypass Feed
Beluga-C1/C1.5 Training Bypass Feed Bypass feed sensor: Detects when a sheet of paper is placed on the bypass table Registration motor and registration clutch: Feed the paper into the machine The clutch switches off briefly so the user can adjust the position of the paper.
Page 197 Beluga-C1/C1.5 Training Registration Registration motor and registration clutch: Drive the registration roller. Slide 197 The main points are on the slide. The registration motor also drives the toner collection coil, so both a motor and clutch are needed for the registration roller.
Page 198 Beluga-C1/C1.5 Training Registration Motor Timing Adjustment Registration Roller d046d809 50 mm The fusing roller turns a bit faster than the registration roller, to pull the paper tight. This prevents wrinkling and skew. However, the tension can cause image jitter when the trailing edge of the paper leaves the registration roller.
Page 199 Beluga-C1/C1.5 Training Cutter Cutter motor: Moves the cutter across the paper Home position switches: Detect when the cutter is at home position Switches Motor Slide 199 There is a cutter for each tray (two cutters in total). The cutter is a rotary disk that cuts the paper by pressing it against a metal plate and moving across the paper.
Page 200 Beluga-C1/C1.5 Training Sensors in the Vertical Feed Path Cutting Sensor (Roll 1) Roll 1 Lead Edge Sensor Roll 2 Lead Edge Sensor Slide 200 The cutter cuts the paper after the specified paper length has been fed. The amount of paper fed is monitored by the cutting sensor.
Page 201: Roll End Detection
Beluga-C1/C1.5 Training Roll End Detection Slide 201 ROLL END DETECTION Roll end sensors (circled in red) These are reflective photosensors. The paper rolls for this machine have a black core. So, when paper runs out, light is not reflected from the core back to the photosensors.
Page 202 Beluga-C1/C1.5 Training Roll End Detection Each roll has a roll end sensor. These sensors detect roll end for paper rolls that have a black core. When the white paper separates from the black core, the sensors detect this change in color (white to black) and signal roll paper end.
Page 203 Beluga-C1/C1.5 Training What Happens when Roll End is Detected If the roll has a black core When a roll end sensor signals roll end after the trailing edge of the white paper separates from the black core: » If less than 210 mm (about 8 in.) has fed past the cutting sensor, the paper roll reverses and takes up 200 mm of paper.
Page 204 Beluga-C1/C1.5 Training What Happens when Roll End is Detected If the roll has a white core The roll end sensor cannot detect roll end when the trailing edge of the roll separates from the white core (there is no color change for the roll end sensor to detect).
Page 205: Condensation Prevention
Beluga-C1/C1.5 Training Condensation Prevention The heaters are standard components, not options. Four heaters for each tray. One switch for each tray. Default setting of the switch is off, to meet Energy Star standards Slide 205 The main points are on the slide.
Page 206: Replacement And Adjustment
Beluga-C1/C1.5 Training Replacement and Adjustment The roll tray is heavy. At least two technicians are needed to remove it and re-install it. Check and adjust the cut length with SP 1920 after you change the feed rollers. Slide 206 Make sure that you are aware of the SP modes that must be done after each procedure (they are in the procedures in the manual).
Page 207 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Image Transfer, Paper Separation, and Paper Transport Slide 207 PURPOSE OF THE SECTION Image transfer and paper separation mechanisms will be described. Transport from the drum to the fusing unit will be explained.
Page 208 Beluga-C1/C1.5 Training Overview Transfer Separation Transfer corona unit: Applies about -5 kV to transfer toner from the drum to the paper. Separation corona unit: Applies about ac 4.5 kV and dc -350V to separate the paper from the drum. Slide 208...
Page 209: Pick-Off Pawls
Beluga-C1/C1.5 Training Pick-off Pawls Pick-off pawl solenoid: Switches on to bring the pick-off pawls into contact with the drum Slide 209 This is a back-up mechanism, in case the separation corona fails to separate the paper from the drum. When the leading edge of the paper on the drum enters the separation corona unit with about 198 mm (7.8") of the paper in contact with the drum, the solenoid...
Page 210 Beluga-C1/C1.5 Training Transport Suction from the transport fans holds the paper to the transport belt. The transport belt carries the paper to the fusing unit. The fusing motor drives the transport belt. Slide 210 The main points are on the slide.
Page 211: Gear Replacement
Beluga-C1/C1.5 Training Gear Replacement Check this gear Check this gear every 200 Km (656 K ft.) of paper feed and replace it if necessary. Slide 211 No additional notes...
Page 212 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Fusing Slide 212 PURPOSE OF THE SECTION The fusing unit and fusing temperature control will be described.
Page 213 Beluga-C1/C1.5 Training Hot Roller Overview Cleaning Roller Hot roller: Very thin Hot Roller wall Pressure Heats up rapidly Roller Cleaning Two fusing lamps Roller Fusing pressure automatically adjusted Copy speed slows automatically if the fusing unit cools too much Cleaning roller:...
Page 214 Beluga-C1/C1.5 Training D046/D049 Fusing Units There are 4 different fusing units. D046/D154: North America D046: Europe/Asia D049/D155: North America D049: Europe/Asia The fusing lamps for each unit have different connectors also, so that it is not possible to install the fusing lamps in the wrong units.
Page 215 Beluga-C1/C1.5 Training D046/D049 Fusing Units Each machine has two fusing lamps, a main lamp and a sub lamp. Both lamps are inside the hot roller (no lamps in the pressure roller). Main lamp D049/D155: The heating element extends the entire length of the lamp.
Page 216: Temperature Control
Beluga-C1/C1.5 Training Temperature Control The D046/D154 have four thermistors but the D049/D155 have only three. Hot roller (center, end) Pressure roller (center, end) D049/D154: No thermistor at the end of the hot roller There is no thermistor to detect the room temperature.
Page 217: Warm-Up Sequence
Beluga-C1/C1.5 Training Warm-up Sequence (1) ° If the hot roller reaches 140 C within 2 minutes, the machine is ° in the ‘copy ready’ condition at 155 C, and at the target ° temperature at 195 The pressure roller starts to rotate when the hot roller gets to °...
Page 218 Beluga-C1/C1.5 Training Warm-up Sequence (2) If the hot roller cannot reach 140°C within 2 minutes, the pressure roller starts to rotate when the hot roller gets to 175°C. The target temperature at 195°C. Slide 218 This is also for plain paper mode 3.
Page 219 Beluga-C1/C1.5 Training Temperature Control During Copying The machine maintains the correct fusing temperature with two functions: Pressure Feedback Control and CPM Down. Feedback Control The machine uses readings from the pressure roller thermistors (center and ends). If the temperature gets too low, the fusing unit idles to get the roller to the correct temperature.
Page 220: Pressure Control Mechanism
Beluga-C1/C1.5 Training Pressure Control Mechanism Motor Lever Fusing pressure motors: Adjust the pressure between the hot and pressure rollers for each sheet of paper. The amount of the adjustment depends on: Machine type (D046/D154, D049/D155), Paper type, Hot roller temperature If a jam occurs, the pressure is released automatically, so the user can remove the paper.
Page 221 Beluga-C1/C1.5 Training Pressure Control Mechanism Hot Roller Motor pulls Pressure Roller bracket Bracket pulls Pressure Motor spring Spring pushes up lever Pressure Motor Lever pushes HP Sensor up shaft Bracket Lever Pressure Spring Slide 221 PRESSURE CONTROL MECHANISM This slide and the next one show the mechanism in more detail.
Page 222 Beluga-C1/C1.5 Training Pressure Control Mechanism Shaft Pressure Roller Bearings Upward pressure on the shaft pushes up the bearings. The bearings apply pressure between hot roller and pressure roller. Slide 222 PRESSURE CONTROL MECHANISM This slide shows the shaft running through the centre of the pressure roller.
Page 223 Beluga-C1/C1.5 Training Pressure Control Mechanism This model: Pressure applied nearer the centre Width Centre Slide 223 PRESSURE CONTROL MECHANISM The graph shows how the nip width changes across the width of the fusing unit. The dotted line going across the centre shows the ideal nip width.
Page 224: Hot Roller Cleaning
Beluga-C1/C1.5 Training Hot Roller Cleaning Cleaning roller Always in contact with the hot roller Coating saturated with silicone oil Hot roller: Reverses at the start of rotation to prevent oil streaking on outputs. Slide 224 The main points are on the slide.
Page 225 Beluga-C1/C1.5 Training Overheat Prevention - Thermostats The hot roller has three thermostats to prevent overheating in the fusing unit. Slide 225 No additional notes...
Page 226: Fusing Unit Drive
Beluga-C1/C1.5 Training Fusing Unit Drive Fusing/exit motor: Drives the fusing unit Slide 226 No additional notes...
Page 227 Beluga-C1/C1.5 Training Fusing Motor Speed Adjustment During paper feed, the speed of the fusing roller increases slightly, so that the fusing roller rotates faster than the registration roller. This pulls the paper tight to keep it straight. The tension on the paper could cause the paper to snap out of the nip of the registration roller and cause "jitter"...
Page 228 Beluga-C1/C1.5 Training Wrinkling Prevention Paper speed at the fusing unit is slightly faster than at the registration rollers This prevents the paper from wrinkling in the fusing unit Exit Sensor Registration Fusing Unit Roller Slide 228 The basic point is on the slide.
Page 229 Beluga-C1/C1.5 Training Fusing Unit Entrance Guide Cannot be adjusted without removing the fusing unit. Slide 229 There are three adjustment levers at the center of the fusing unit entrance. The levers can be moved left and right to adjust the height of the entrance guide plate.
Page 230 Beluga-C1/C1.5 Training Replacement and Adjustment Fusing unit: Mark the connectors so that you can connect them correctly afterwards. The fusing unit weighs 18 kg (over 40 lb). Be careful when you lift it. Thermostats: These are not identical. Make sure that you install and connect them correctly, as shown in the manual.
Page 231 Beluga-C1/C1.5 Training Pressure Motors Make sure that you connect them up correctly (mark the cables and connectors before disconnecting). Slide 231 No additional notes...
Page 232 Beluga-C1/C1.5 Training Thermostats Make sure that you connect them up correctly (mark the cables and connectors before disconnecting). Slide 232 No additional notes...
Page 233 Beluga-C1/C1.5 Training Lamps Make sure that you connect them up correctly (mark the cables and connectors before disconnecting). Slide 233 No additional notes...
Page 234 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Paper Exit Slide 234 PURPOSE OF THE SECTION The paper exit mechanisms will be described.
Page 235 Beluga-C1/C1.5 Training Drive The fusing motor drives the exit rollers through the hot roller gear. Slide 235 The main points are on the slide. When using the front exit, the trailing edge of the paper is grabbed, so that the...
Page 236: Exit Guide
Beluga-C1/C1.5 Training Exit Guide Open here to remove jams Slide 236 No additional notes...
Page 237 Beluga-C1/C1.5 Training Switching the Exits Paper junction gate solenoid: Directs paper to the selected exit Selected at the operation panel Solenoid on: Rear exit There is no copy exit selection lever for the user to operate. Slide 237 The solenoid directs the paper to either the front or rear copy exit.
Page 238: Jam Detection
Beluga-C1/C1.5 Training Jam Detection Exit sensor: Detects jams in the fusing exit area Slide 238 No additional notes...
Page 239 Beluga-C1/C1.5 Training Front Copy Tray Full Paper [1] goes past the tray full sensor actuator [2] into the front copy tray [3]. If the tray is full [4] (capacity 100 sheets), the top of the stack pushes the actuator out of the sensor.
Page 240 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Maintenance Slide 240 PURPOSE OF THE SECTION This is a quick overview of PM for this machine.
Page 241 Beluga-C1/C1.5 Training A PM visit is required every 10 km SP Modes 7803: Current PM counter status 7804: Resets the PM counter » Do this after PM Slide 241 Service manual, Appendix: Maintenance Tables Draw the attention of the class to the maintenance table.
Page 242 Beluga-C1/C1.5 Training D046/D049/D154/D155 COPIER TRAINING Optional Paper Cassette Slide 242 PURPOSE OF THE SECTION This describes the mechanisms in the optional paper cassette.
Page 243 Beluga-C1/C1.5 Training Overview You can install this cassette instead of an optional roll feeder. Main specifications Copy Paper Size (W x L): A2/C LEF (Max.) to A4/A LEF (Min.) Copy Paper Weight: 64 to 110 g/m Copy Paper Capacity: » Plain paper: 250 sheets (or less than 27 mm stack thickness) »...
Page 244 Beluga-C1/C1.5 Training Machine Layout, with Cassette Tray Roll Feed Motor Paper Feed Motor Slide 244 This slide shows the optional paper cassette unit installed instead of the optional roll feeder. The cassette feed motor drives both trays. Each tray has a clutch.
Page 245: Paper Path
Beluga-C1/C1.5 Training Paper Path Slide 245 The relay roller in the main body (in the blue circle in the diagram) lets the cassette unit feed short paper (A4 LEF is the minimum)
Page 246: Tray Lift Mechanism
Beluga-C1/C1.5 Training Tray Lift Mechanism The lift motor lifts the tray. If the tray is removed from the machine, the tray moves down slowly under its own weight. Slide 246 The tray lift sensor detects the top of the stack and tells the lift motor to stop.
Page 247: Feed Mechanism
Beluga-C1/C1.5 Training Feed Mechanism The feed motor controls the paper feed mechanism. This is a feed and reverse roller (FRR) mechanism. There is a clutch for each tray. Slide 247 No additional notes...
Page 248: Paper Size Detection
Beluga-C1/C1.5 Training Paper Size Detection Paper Size Paper Size Sensor 1 Sensor 2 Paper Size Sensor 3 Paper size sensor 1 (width), and paper size sensors 2 and 3 (length) detect the paper size. The width sensor detects the positions of the side fences. The user must position these fences correctly or the machine cannot detect the correct size.
Page 249 Beluga-C1/C1.5 Training Paper Size Sensor 1 (Width) Signals from the Rotary Switch 360° 351.6° 288.1° 231.3° 184.7° 119.9° 71.3° 40.5° There are 4 signals from the sensor (CN 1 to CN4). The 4 signals change when the rotary switch in the sensor is turned.
Page 250 Beluga-C1/C1.5 Training Paper Size Sensor 1 (Width) – International Sizes A4 SEF A3 LEF A2 LEF* B4 SEF B4 LEF* B3 LEF A4 LEF*, A3 SEF* This shows the outputs of CN 1 to CN4 for each paper size. But for some paper sizes, the outputs are the same, so the sensor cannot distinguish them.
Page 251 Beluga-C1/C1.5 Training Paper Size Sensor 1 Replacement Europe North Asia America Align the dots in the rack and pinion mechanism as shown in the service manual. Europe/Asia: Align the dot on the wheel with the small dot on the rack North America: Align the dot on the wheel with the large dot on the rack.
Page 252 Beluga-C1/C1.5 Training SP Adjustments 1917: Side-to-side registration The center of the paper cassette is the reference point for the alignment of all paper sizes in the paper cassettes. However, the amount of skew can be different for smaller paper sizes because fewer feed rollers touch the paper.
Page 253 Beluga-C1/C1.5 Training End of Course Slide 253 No additional notes.

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