Gearcase Removal And Installation; Gearcase Removal; Gearcase Installation - BRP Evinrude E-TEC Series Service Manual

GEARCASE

GEARCASE REMOVAL AND INSTALLATION

GEARCASE REMOVAL

AND INSTALLATION
Gearcase Removal
WARNING
To prevent accidental starting while ser-
vicing, twist and remove all spark plug
leads.
During service, the outboard may drop
unexpectedly. Avoid
always support the outboard's weight with
a suitable hoist or the tilt support bracket
during service.
Remove water intake screens.
1. Water intake screen
Remove the upper shift rod connector screw.
1
1. Shift rod connector screw
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Remove the six gearcase retaining screws or nuts
(25 inch models).
1
1. Gearcase retaining screws
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod.

Gearcase Installation

WARNING
During service, the outboard may drop
unexpectedly. Avoid
always support the outboard's weight with
a suitable hoist or the tilt support bracket
during service.
Coat the driveshaft splines with Moly Lube. DO
NOT coat top surface of the driveshaft because
lubricant may prevent seating of the driveshaft in
the crankshaft.
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