Throttle Linkage Installation; Final Powerhead Assembly - BRP Evinrude E-TEC Series Service Manual

Throttle Linkage Installation

Apply Nut Lock to threads of throttle lever screw.
Insert spring into cavity of throttle return lever.
Install lever, screw, and washer on crankcase and
hook spring on rib as shown. Tighten screw to a
torque of 120 to 144 in. lbs. (13.5 to 16 N·m).
1. Hook spring here
Apply Nut Lock to threads of throttle cam screw.
Install cam, screw, and washer on cylinder block
and tighten screw to a torque of 120 to 144 in. lbs.
(13.5 to 16 N·m).
1
1. Throttle cam screw
IMPORTANT:
Do not lubricate throttle levers or
shoulder screws.

Final Powerhead Assembly

Install the reed plate and throttle body assemblies.
Refer to Intake Manifold Service on p. 138.
Install oil recirculating hoses and check valves.
Refer to OIL RECIRCULATION DIAGRAM on
p. 144, or POWERHEAD VIEWS on p. 191.
Install thermostat and pressure valve assembly.
Refer to THERMOSTAT
RELIEF VALVE SERVICING on p. 164.
Install electrical harness.
1
Install fuel injectors and ignition coils. Refer to
Fuel Injector Vapor Separator and Fuel Injector
Service on p. 132.
IMPORTANT:
their original location. Improper injector installation
can result in powerhead failure.
007802
Install stator and flywheel. Refer to FLYWHEEL
AND STATOR SERVICING on p. 103.
Install fuel pump assemblies, fuel manifolds, and
filter. Refer to FUEL COMPONENT SERVICING
on p. 130.
Install the oil tank and oil injection hoses. Refer to
Oil Tank Assembly on p. 155.
Install the electric starter. Refer to Starter Instal-
lation on p. 111.
Install EMM. Refer to EMM SERVICING on p. 66.
Install spark plugs. Refer to Spark Plug Indexing
on p. 36.
WARNING
007785
To prevent fire and explosion hazard,
make sure all electrical and ignition wiring
is routed and clamped in original posi-
tions.
POWERHEAD
POWERHEAD ASSEMBLY
AND PRESSURE
All injectors must be installed in
10
187