Powerhead Disassembly; Systems Removal - BRP Evinrude E-TEC Series Service Manual

POWERHEAD

POWERHEAD DISASSEMBLY

Remove five inner exhaust housing screws and
inner exhaust housing.
1
1. Screws
Remove three exhaust megaphone screws and
exhaust megaphone.
1
1. Screws
172
POWERHEAD
DISASSEMBLY

Systems Removal

To simplify reassembly and wiring installation, lay
out the various screws and clamps in the order of
their proper location.
Remove the oil tank. Refer to Oil Tank Assembly
on p. 155.
Remove fuel pump assemblies, filter and fuel
injectors. Refer to FUEL COMPONENT SERVIC-
007743
ING on p. 130.
IMPORTANT:
tion before removal. All injectors must be installed
in their original location. Improper injector installa-
tion can result in powerhead failure.
Remove ignition coils.
Remove the electric starter. Refer to Starter
Removal on p. 107.
Remove EMM and electrical harness assembly.
Refer to EMM SERVICING on p. 66.
Remove flywheel and stator. Refer to FLYWHEEL
AND STATOR SERVICING on p. 103.
007744
Remove throttle linkage. Refer to Throttle Link-
age Removal on p. 173.
Remove shift linkage. Refer to Shift Linkage
Removal on p. 173.
Remove the throttle body and reed plate assem-
blies. Refer to Intake Manifold Service on p. 138.
Remove thermostat and pressure valve assembly.
Refer to
RELIEF VALVE SERVICING on p. 164.
Remove oil supply and recirculation hoses.
Mark injectors for cylinder loca-
THERMOSTAT AND PRESSURE