Oil Injection Pump - BRP Evinrude E-TEC Series Service Manual

OILING SYSTEM
OIL COMPONENT SERVICING
Installation
Align grommets with pins on powerhead. Install oil
tank assembly on powerhead. Clean mounting
screw and apply Nut Lock to threads. Install
screws and tighten to a torque of 30 to 42 in. lbs.
(3.5 to 5 N·m).
1
1. Grommets
2. Pins
Install protective sleeves and route oil distribution
hoses from the oil distribution manifold to the
crankcase and cylinder block oil delivery fittings.
Refer to OIL SUPPLY DIAGRAMS on p. 143.
Secure oil hoses to crankcase and cylinder block
fittings with tie straps. On rope start models, install
J-clamp to retain two crankcase oil supply hoses.
1. Tie strap
2. Clamp
Run outboard and check for leaks. Use Evinrude
Diagnostics software to activate "Oil Prime."
Check oil flow through oil distribution hoses.
Check oil system operation and routing of oil sys-
tem hoses.
Repair any oil leaks and kinked or misrouted
hoses. Install engine covers.
156

Oil Injection Pump

Removal
Remove oil distribution hoses from oil manifold.
Refer to Oil Distribution Hoses on p. 154.
Remove oil from oil tank.
Remove oil tank. Refer to Oil Tank Assembly on
p. 155. Remove retaining screw from oil pump
assembly. Twist and pull up on oil pump to remove
from tank.
2
1
007107
1. Screw
Installation
Apply a drop of outboard lubricant to a new oil
pump o-ring. Install o-ring on oil pump flange.
Installation is the reverse of removal.
1
1
2
007337
1. O-ring
Install oil pump retainer screw. Tighten securely.
IMPORTANT:
clock-wise to start the threads and clockwise to
tighten. Failure to follow this procedure can dam-
age the threads of the oil tank.
Turn self-tapping screws counter
007338
007339