Intake Manifold Service - BRP Evinrude E-TEC Series Service Manual

FUEL SYSTEM
FUEL COMPONENT SERVICING
Reconnect circulation fuel pump electrical con-
nector.
I
3
1. Protective cap
2. Fuel injector electrical connectors
3. Circulation fuel pump electrical connector
Reinstall the oil tank. Refer to Oil Tank Assembly
on p. 155.
Reconnect the battery cables at the battery.
Reconnect fuel hose connector to outboard.
IMPORTANT:
Install injector service data (3.5
in. floppy disk) by using the Injector Replacement
Utility of Evinrude Diagnostics software. Check
the Injector Coefficients screen to make sure that
all injectors are positioned properly.
Squeeze primer bulb to prime fuel system. Hold
pressure on bulb and observe for fuel leaks.
Use static test screen of Evinrude Diagnostics
software to run fuel pump. Observe for fuel leaks.
Run outboard and check for fuel leaks.
IMPORTANT:
Pay close attention to fuel vapor
separator / fuel injector connection for leaks.
Repair any leaks before returning outboard to ser-
vice.
138

Intake Manifold Service

Removal
1
Disconnect vapor separator vent hose, main bear-
ing vent hose, air temperature sensor, crankshaft
position sensor, and throttle position sensor.
Use Ball Socket Remover Tool, P/N 342226, to
remove throttle link arm.
2
Remove throttle body screws and throttle body
assembly.
007105
1
1. Link arm
2. Throttle body screws
Remove gasket from throttle body.
Remove screws and reed plate assembly from the
crankcase.
1
1. Screws
2
007426
007427