Assembly - BRP Johnson J30TEL4SUA 2007 Service Manual

Use vernier calipers to check the length of each
brush.
If any brushes are worn below the service limit,
they must be replaced.
Brush Length
Standard
Service Limit
1
1. Brush
Check the brush holder for continuity. There
should be no continuity between the two brush
holder terminals or between the positive (+) termi-
nal and the base plate.
If any continuity is indicated, replace the brush
holder.
1. Brush holder
( )
0.49 in. 12.5 mm
(9.0 )
0.35 in. mm
001717
1
001718

Assembly

Install the brush holder assembly in the rear cover.
Install and tighten the screws securely.
Install a new O-ring, the plastic washer, two (2)
washers, and the nut that secures the brush
holder to the rear cover.
6
5
4
3
1. Screws (2)
2. Brush holder
3. Nut
4. Washers (2)
5. Plastic washer
6. O-ring
ELECTRICAL
STARTER MOTOR
1
2
001710
95
5