Assembly; Pre-Assembly Inspection; Shift Rod Assembly - BRP Johnson J30TEL4SUA 2007 Service Manual

ASSEMBLY

Pre-Assembly Inspection

WARNING
To avoid personal injury, wear eye protec-
tion and set compressed air pressure to
less than 25 psi (172 kPa).
Clean all gearcase components in solvent and dry
them with compressed air.
Visually inspect all internal components for signs
of wear, distortion, chipping, metal transfer, pitting,
galling, and discoloration due to improper lubrica-
tion. Replace any damaged components.
Before installation, coat all internal components
with HPF XR gearcase lubricant to prevent rust-
ing.

Shift Rod Assembly

Install new O-rings on the shift rod guide. Apply
Triple-Guard grease to the shift rod guide O-ring
and the inside of the dust boot.
Slide the dust boot and the shift rod guide onto the
shift rod, then install the shift rod pin.
Install the magnet and the spacer on the shift rod.
Install the shift rod cam on the shift rod, then insert
the cam pin.
1
2
3
4
5
1. Shift rod
2. Boot
3. Shift rod guide
4. Guide O-ring (larger)
5. Shift rod O-ring (smaller)
6. Shift rod pin
7. Magnet
8. Spacer
9. Cam pin
10. Shift rod cam
Install the stop on the shift rod guide.
1. Shift rod guide stop
Install the shift rod assembly in the gearcase.
IMPORTANT:
Make sure that the stepped sec-
tion of the shift rod cam faces toward the propeller
shaft. Also make sure that the rear side of the shift
GEARCASE
ASSEMBLY
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