Ricoh Pro Series Operating Instructions Manual
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Ricoh Pro Series Operating Instructions Manual

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Pro
C7100S/C7100SX/C7110S/C7110SX /
Pro C7100/C7100X/C7110/C7110X
Operating Instructions
Replacement Guide: TCRU/ORU
1

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Summary of Contents for Ricoh Pro Series

  • Page 1 C7100S/C7100SX/C7110S/C7110SX / Pro C7100/C7100X/C7110/C7110X Operating Instructions Replacement Guide: TCRU/ORU...

  • Page 2: Table Of Contents

    Read This First ........................4 Introduction ........................4 How to Read This Manual ....................4 Symbols......................... 4 Disclaimer........................5 Power Switch Symbols ....................5 Safety During Operation....................5 Safety Precautions to Be Followed ................... 5 Environments Where the Machine Can be Used............5 Handling power cords and power plugs.................
  • Page 3 Replacing the Rollers in the Bypass Tray................ 49 Replacing the Rollers in the ADF ..................53 Development Unit ....................... 61 Before You Begin ......................61 Replaceable Parts ....................... 61 Replacing the Charger Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit ............................63 ITB Cleaning Unit........................

  • Page 4: Read This First

    Read This First Read This First Introduction This manual contains detailed instructions and notes on the operation and use of this machine. For your safety and benefit, read this manual carefully before using the machine. Keep this manual in a handy place for quick reference. This manual is only for operators who have received proper training.

  • Page 5: Disclaimer

    Read This First Disclaimer Contents of this manual are subject to change without prior notice. In no event will the company be liable for direct, indirect, special, incidental, or consequential damages as a result of handling or operating the machine. Power Switch Symbols The meanings of the symbols for the switches on this machine are as follows: ...

  • Page 6: Handling Power Cords And Power Plugs

    Read This First  Do not place vases, plant pots, cups, toiletries, medicines, small metal objects, or containers holding water or any other liquids, on or close to this machine. Fire or electric shock could result from spillage or if such objects or substances fall inside this machine.
  • Page 7 Read This First  Do not use extension cords. Doing so could result in fire or electric shock.  Do not use power cords that are damaged, broken, or modified. Also, do not use power cords that have been trapped under heavy objects, pulled hard, or bent severely.

  • Page 8: Handling The Main Machine

    Read This First  Be sure to disconnect the power cord from the wall outlet at least once a year and check for the following:  The power cord's inner wires are exposed, broken, etc.  The power cord's coating has a crack or dent. ...
  • Page 9 Read This First  The following explains the warning messages on the plastic bag used in this product's packaging.  Keep the polythene materials (bags, etc.) supplied with this machine away from babies and small children at all times. Suffocation can result if polythene materials are brought into contact with the mouth or nose.

  • Page 10: Handling The Machine's Interior

    Read This First  Contact your service representative if you need to lift the machine (such as when relocating it to another floor). Do not attempt to lift the machine without the assistance of your service representative. The machine will be damaged if it topples or is dropped, resulting in malfunction and risk of injury to users.

  • Page 11: Handling The Machine's Supplies

    Read This First  Keep your hands clear of the booklet finisher tray when removing misfed paper, pulling out or pushing in the finisher's staple unit. You can trap and injure your fingers if you do not.  While safety measures have been installed to prevent accidents, you must not touch the machine's rollers while it is operating.
  • Page 12 Read This First  The fusing unit becomes extremely hot during operation. To prevent minor burns, allow the machine to cool for at least 30 minutes before you remove the fusing unit.  The fusing unit weighs approximately around 20.0 kg (44.1 lb). ...

  • Page 13: Where To Place Caution Labels

    Read This First  When removing jammed paper or replacing toner, avoid getting toner (new or used) on your skin. If toner comes into contact with your skin, wash the affected area thoroughly with soap and water.  When replacing a toner or waste toner container or consumables with toner, make sure that the toner does not splatter.
  • Page 14 Read This First This label is meant for customer engineers. Do not remove any covers or screws other than those explicitly mentioned in this manual.

  • Page 15: Before You Begin

    Before You Begin Before You Begin What You Need Use only the tools and materials described in this manual. Using other tools or materials could damage the machine or cause injury. Hex screwdriver Use this to remove black hexagonal-head screws from the machine. Newspaper or other paper To prevent toner and other stains getting on the floor, spread sheets of paper out where you intend to place the removed parts.
  • Page 16 Before You Begin  Blower brush  Snap rings  Screws  Screwdriver  Drum setting powder pad applicator A customer engineer will use this part. TCRU/ORU Type (Set B)  Fuser unit TCRU/ORU Type (Set C) This set is only required for users of Fifth station and will be replaced by the customer engineer.

  • Page 17: General Cautions

    Before You Begin General Cautions  Never remove any screw unless you are instructed to do so. Handles and levers  Purple handles and levers are for pulling or lifting parts when you move or remove them. Purple labels on parts indicate exactly where to hold the parts when pulling or lifting them.

  • Page 18: Names Of Components

    Before You Begin Names of Components  Do not remove any covers or screws other than those explicitly mentioned in this manual. Inside this machine are high voltage components that are an electric shock hazard and laser components that could cause blindness. Contact your sales or service representative if any of the machine's internal components require maintenance, adjustment, or repair.

  • Page 19: Control Panel

    Before You Begin Control Panel Pro C7100/Pro C7100X/Pro C7110/Pro C7110X Pro C7100S/Pro C7100SX/Pro C7110S/Pro C7110SX Main power indicator Number keys [User Tools] key [Counter] key [Start] key...

  • Page 20: Turning Off/On The Power

    Before You Begin Turning Off/On the Power  Turn off the main power before carrying out any of the operations described in this manual. The main power switch is on the left side of the machine. When this switch is turned on, the main power turns on and the main power indicator lights up.
  • Page 21 Before You Begin The main power indicator goes on.  After you switch the main power on, a screen may appear to indicate that the machine is initializing. Do not switch the power off during this process. Initialization takes about 13 minutes. ...

  • Page 22: Specifying System Auto-Reset Timer

    Before You Begin Specifying System Auto-Reset Timer To prevent the machine from switching screens while you are replacing parts, set [System Auto Reset Timer] to "Off". After replacing the parts return the setting to "On", if necessary.  For details about changing this setting, see Connecting the Machine/System Settings, which is supplied with this machine.

  • Page 23: Preparation

    Before You Begin Preparation Spread newspaper or other paper in front of the machine before removing any parts.  The newspaper or other paper will catch small amounts of toner or shreds of dry lubricant that may fall out of the photoconductor units when they are removed.

  • Page 24: Resetting The Replaceable Parts Counter

    Before You Begin Resetting the Replaceable Parts Counter Open the front covers. Turn the machine on. See page 20 "Turning Off/On the Power". Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU.
  • Page 25 Before You Begin The counter for the replaced component is reset. The setting for adjusting the machine for the replaced component is executed automatically. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU.

  • Page 26: Replacing The Paper Feed Rollers

    Replacing the Paper Feed Rollers Replacing the Paper Feed Rollers Before You Begin  The three rollers must be replaced together.  Handle new rollers carefully and avoid touching their surfaces with bare hands.  If you lose a snap ring, contact your service representative. What You Need ...

  • Page 27: Position Of The Paper Feed Rollers

    Replacing the Paper Feed Rollers Position of the Paper Feed Rollers Trays 1-2 Multi bypass tray Tray 3-5 (wide LCT) Replaceable Parts Trays 1-2 Feed roller Pick-up roller Separation roller Trays 3-5 (Wide LCT)
  • Page 28 Replacing the Paper Feed Rollers Pick-up roller Feed roller Separation roller Multi bypass tray Feed roller Pick-up roller Separation roller...
  • Page 29 Replacing the Paper Feed Rollers Paper feed belt Pick-up roller Separation roller...

  • Page 30: Replacing The Rollers In Tray 1

    Replacing the Paper Feed Rollers Replacing the Rollers in Tray 1 Open the front covers. Pull open the tray until it stops. Remove any paper in the tray. Remove the 2 screws. Push the tray in while lifting its front part slightly, disengage the lock, and then detach the tray.
  • Page 31 Replacing the Paper Feed Rollers Push the guide rail back into the machine. Remove the paper feed roller in the following order: (1) Pick-up roller snap ring and roller (2) Feed roller snap ring and roller (3) Separation snap ring and roller...
  • Page 32 Replacing the Paper Feed Rollers Attach the new paper feed roller in the following order: (1) Separation snap ring and roller (2) Feed roller snap ring and roller (3) Pick-up roller snap ring and roller Pull out the guide rails. Engage the tray with the guide rails' thread holes.
  • Page 33 Replacing the Paper Feed Rollers 10. Secure the tray with the 2 screws. 11. Push the tray back into the machine. 12. Close the front covers. 13. Reset the counter for replaceable parts.
  • Page 34 Replacing the Paper Feed Rollers See page 24 "Resetting the Replaceable Parts Counter".

  • Page 35: Replacing The Rollers In Tray 2

    Replacing the Paper Feed Rollers Replacing the Rollers in Tray 2 Open the front covers. Pull open the tray 2 until it stops. Pull open the tray 1 until it stops. Remove the 2 screws.
  • Page 36 Replacing the Paper Feed Rollers Push the tray in while lifting its front part slightly, disengage the lock, and then detach the tray. Push the guide rail back into the machine. Remove the paper feed roller in the following order:...
  • Page 37 Replacing the Paper Feed Rollers (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller Attach the new paper feed roller in the following order: (1) Separation roller and snap ring (2) Feed roller and snap ring (3) Pick-up roller and snap ring Pull out the guide rails.
  • Page 38 Replacing the Paper Feed Rollers 11. Secure the tray with the 2 screws. 12. Push the tray 1 back into the machine. 13. Push the tray 2 back into the machine. 14. Close the front covers.
  • Page 39 Replacing the Paper Feed Rollers 15. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter".

  • Page 40: Replacing The Rollers In The Wide Lct

    Replacing the Paper Feed Rollers Replacing the Rollers in the Wide LCT Replacing the Rollers in the Wide LCT 3 Open the front cover. Pull open the tray until it stops. Remove any paper in the tray. Remove the 2 screws, and then remove the side plate. Remove the 2 screws, and then pull out the paper feed unit until it stops.
  • Page 41 Replacing the Paper Feed Rollers Remove the screw, and then slide the bracket. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller Attach the new paper feed roller in the following order: (1) Separation roller and snap ring (2) Feed roller and snap ring...
  • Page 42 Replacing the Paper Feed Rollers Slide the bracket back to its original position, and then secure it with the screw. Push the paper feed unit into the machine, and then secure it with the 2 screws. 10. Align the markers, and then secure the side plate with the 2 screws.

  • Page 43: Replacing The Rollers In The Wide Lct 4/5

    Replacing the Paper Feed Rollers 11. Push the tray back into the machine. 12. Close the front cover. 13. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter". Replacing the Rollers in the Wide LCT 4/5 Open the front cover.
  • Page 44 Replacing the Paper Feed Rollers Remove the tab paper end fence. Pull open the tray until it stops. Remove any paper in the tray. Remove the 2 screws, and then remove the side plate.
  • Page 45 Replacing the Paper Feed Rollers Remove the 2 screws, and then pull out the paper feed unit until it stops. Remove the screw, and then slide the bracket. Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller Attach the new paper feed roller in the following order:...
  • Page 46 Replacing the Paper Feed Rollers Slide the bracket back to its original position, and then secure it with the screw. 10. Push the paper feed unit into the machine, and then secure it with the 2 screws. 11. Align the markers, and then secure the side plate with the 2 screws.
  • Page 47 Replacing the Paper Feed Rollers 12. Push the tray back into the machine. 13. Attach the tab paper end fence. 14. Close the front cover. 15. Reset the counter for replaceable parts.
  • Page 48 Replacing the Paper Feed Rollers See page 24 "Resetting the Replaceable Parts Counter".

  • Page 49: Replacing The Rollers In The Bypass Tray

    Replacing the Paper Feed Rollers Replacing the Rollers in the Bypass Tray Remove the cover. Remove the screw. Remove the plate. Remove the screw, and then slide the bracket.
  • Page 50 Replacing the Paper Feed Rollers Remove the paper feed roller in the following order: (1) Snap ring and pick-up roller (2) Snap ring and feed roller (3) Snap ring and separation roller Attach the new paper feed roller in the following order: (1) Separation roller and Snap ring (2) Feed roller and Snap ring (3) Pick-up roller and Snap ring...
  • Page 51 Replacing the Paper Feed Rollers Attach the plate. Secure the plate with the screw. 10. Attach the cover. 11. Reset the counter for replaceable parts.
  • Page 52 Replacing the Paper Feed Rollers See page 24 "Resetting the Replaceable Parts Counter".

  • Page 53: Replacing The Rollers In The Adf

    Replacing the Paper Feed Rollers Replacing the Rollers in the ADF Open the ADF cover. Remove the retaining plate. Pull the shaft toward the front of the machine to detach it, and then remove the paper feed unit. Remove the separation roller cover.
  • Page 54 Replacing the Paper Feed Rollers Remove the separation snap ring and roller. Mount the new separation roller and the snap ring. When you replace the parts, be careful not to bend the film. Attach the separation roller cover by aligning the tabs.
  • Page 55 Replacing the Paper Feed Rollers Remove the two pick-up roller’s snap rings and bearings, and then remove the pick-up roller cover. Disengage the shaft, remove the white component, and then remove the pick-up roller. 10. Mount the new pick-up roller and reattach the white component and the shaft.
  • Page 56 Replacing the Paper Feed Rollers 11. Attach the cover, and then fit the two bearings and snap rings. 12. Pulling the white component away, disengage the projecting part from the pick-up roller. 13. Remove the component containing the pick-up roller. Be sure to disengage the projecting part before removing the component.
  • Page 57 Replacing the Paper Feed Rollers 14. Remove the paper feed belt cover. The paper feed belt cover's spring comes off easily. Be careful not to lose it. 15. Remove the idler roller and the paper feed belt. 16. Install the new paper feed belt and reattach the idler roller.
  • Page 58 Replacing the Paper Feed Rollers 17. Insert the cover's bars into the holes in the idler roller's shaft. 18. Attach the paper feed belt cover. 19. Attach the component containing the pick-up roller. 20. Pull the white component and insert the stud into the component containing the pick-up roller.
  • Page 59 Replacing the Paper Feed Rollers 21. Insert the end of the shaft into the hole. 22. Install the paper feed unit by inserting the end of the shaft into the socket in the white component, making sure that the end of the shaft and the socket have the same cross-sectional shape.
  • Page 60 Replacing the Paper Feed Rollers 24. Close the ADF cover. 25. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter".

  • Page 61: Development Unit

    Development Unit Development Unit Before You Begin  The surface of a drum is sensitive to light. Exposing the surface of a drum to strong light (especially direct sunlight) can permanently damage it.  Replace the photoconductor unit or its cleaning unit with the detached charger unit. What You Need ...
  • Page 62 Development Unit Photoconductor unit...

  • Page 63: Replacing The Charger Unit/Cleaning Unit For Photoconductor Unit/Photoconductor Unit

    Development Unit Replacing the Charger Unit/Cleaning Unit for Photoconductor Unit/Photoconductor Unit Open the front covers. If you are replacing the units for yellow or magenta, proceed to Step 4. Pull down the lever. Remove the screw, and then remove the cover. Remove the screw.
  • Page 64 Development Unit Push down on the lock lever and pull the PCDU out until it stops. Push the lever to the rear to release it, and then pull it up. Remove the charger unit. If you are replacing the charger unit only, proceed to Step 17.
  • Page 65 Development Unit Rotate the handle. Turn the lock lever down to unlock the PCU cleaning unit. 10. Remove the PDU cleaning unit. If you are replacing the PCU cleaning unit only, proceed to Step 13. 11. Pull out the photoconductor unit.
  • Page 66 Development Unit 12. Attach the new photoconductor unit. Check whether powder has been applied to the photoconductor drum surface. The customer engineer applies the powder. 13. If the photoconductor unit is not new, hold its flange and rotate it toward yourself by 30 degrees.
  • Page 67 Development Unit 15. Pull up the lock lever to lock the PCU cleaning unit. 16. Rotate the handle. 17. Attach the charger unit. 18. Pull down the charger unit lock lever to the locked position.
  • Page 68 Development Unit 19. Push the PCDU into the machine. Push it in slowly until it clicks. Do not push the upper or center part of the PCDU. 20. Secure the PCDU with the screw.
  • Page 69 Development Unit If you replaced the units for yellow or magenta, proceed to Step 23. 21. Attach the cover, and then secure it with the screw. 22. Pull the lever up. 23. Close the front covers. 24. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter".

  • Page 70: Itb Cleaning Unit

    ITB Cleaning Unit ITB Cleaning Unit Before You Begin  The ITB cleaning unit requires lubrication as part of its replacement. Lubricate the cleaning unit for the photoconductor unit and intermediate transfer belt that are detached. What You Need  Hex screwdriver ...

  • Page 71: Replacing The Itb Cleaning Unit

    ITB Cleaning Unit Replacing the ITB Cleaning Unit Open the front covers. Remove the 2 screws, and then remove the cover. Pull up the 2 levers. Remove the screw.
  • Page 72 ITB Cleaning Unit Holding the grip, pull out the ITB cleaning unit until it stops. While holding the latch, remove the ITB cleaning unit. Steps 7 to 11 describe the procedure for cleaning the stained fuser unit by removing the ITB cleaning unit.
  • Page 73 ITB Cleaning Unit Pull the drawer out completely until it stops. Use a dry cloth to clean the transport belt unit. To clean the sensor, use a blower brush. Be careful to avoid the paper transport belt sensor when you do this. 10.
  • Page 74 ITB Cleaning Unit 11. Pull the lever up. 12. Engage the new cleaning unit for intermediate transfer belt with the guide rail. Leave the lever in the up position. 13. Push in the cleaning unit for intermediate transfer belt.
  • Page 75 ITB Cleaning Unit 14. Check the positions of the metal plates. Reset in the following situations.  The metal plates overlap each other  The metal plates touch slightly...
  • Page 76 ITB Cleaning Unit 15. Reattach the screw. Do not touch the levers and do not reattach the cover yet. In Steps 16 to 20, temporarily remove the paper transfer unit in order to perform ITB manual lubrication. 16. Pull down the lever of the paper transfer unit. 17.
  • Page 77 ITB Cleaning Unit 19. Push both arm supports toward the center until they stop. 20. Rotate the paper transfer unit, and then remove it. 21. Push the drawer back into the machine with the paper transfer unit detached. 22. Pull the lever up.
  • Page 78 ITB Cleaning Unit 23. Close the front covers. 24. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter". 25. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU.
  • Page 79 ITB Cleaning Unit 28. Press [Execute ITB Manual Lubrication]. 29. Press [OK]. Wait for the operation to finish. This operation takes about five minutes during which time a message appears on the control panel. 30. Press [Exit].
  • Page 80 ITB Cleaning Unit 31. Open the front covers. 32. Pull down the 2 levers. 33. Attach the cover, and then secure it with the 2 screws. 34. Turn the machine off. See page 20 "Turning Off/On the Power". 35. Lower the lever.
  • Page 81 ITB Cleaning Unit 36. Pull out the drawer until it stops. 37. Attach the paper transfer unit by engaging the notches on its sides with the shaft. 38. Push both support arms outwards until they stop. 39. Reattach the 2 screws.
  • Page 82 ITB Cleaning Unit 40. Push the drawer back into the machine. 41. Pull the lever up. 42. Close the front covers.

  • Page 83: Paper Transfer Unit

    Paper Transfer Unit Paper Transfer Unit Before You Begin What You Need  Hex screwdriver  Newspaper or other paper Time for Replacement A message will appear when it nears the time to replace a component. Print the counter list. Press the [Counter] key and print out the counter list.

  • Page 84: Replacing The Paper Transfer Unit

    Paper Transfer Unit Replacing the Paper Transfer Unit Open the front covers. Pull down the lever. Pull out the drawer until it stops. Remove the 2 screws.
  • Page 85 Paper Transfer Unit Slide the bracket. Rotate the paper transfer unit, and then remove it. Attach the paper transfer unit by engaging the notches on its sides with the shaft. Slide the bracket.
  • Page 86 Paper Transfer Unit Reattach the 2 screws. 10. Push the drawer into the main unit until it stops. 11. Pull the lever up. 12. Close the front covers.
  • Page 87 Paper Transfer Unit 13. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter".

  • Page 88: Fuser Unit

    Fuser Unit Fuser Unit Before You Begin  The fusing unit becomes extremely hot during operation. To prevent minor burns, allow the machine to cool for at least 30 minutes before you remove the fusing unit.  The fusing unit weighs approximately around 20.0 kg (44.1 lb). ...
  • Page 89 Fuser Unit Fuser unit Fuser cleaning unit Fusing belt smoothing roller...

  • Page 90: Replacing The Fusing Belt Smoothing Roller

    Fuser Unit Replacing the Fusing Belt Smoothing Roller Open the front covers. Pull down the lever. Pull the drawer out completely until it stops. Remove the screw.
  • Page 91 Fuser Unit Push the lock lever to the right. Pull up the cover. Remove the fuser unit. Open the cover.
  • Page 92 Fuser Unit Remove the 2 screws. 10. Remove the fusing belt smoothing roller. 11. Attach the fusing belt smoothing roller by engaging the notches on its sides with the shaft.
  • Page 93 Fuser Unit 12. Secure the fusing belt smoothing roller with the 2 screws. 13. Close the cover. 14. Place the fuser unit on the drawer with the triangular markings aligned as shown. 15. Lower the cover.
  • Page 94 Fuser Unit 16. Push the lock lever to the left. 17. Secure the fuser unit with the screw. 18. Push the drawer slowly into the machine until it stops. 19. Pull the lever up.
  • Page 95 Fuser Unit 20. Close the front covers. 21. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter".

  • Page 96: Replacing The Fuser Cleaning Unit/Fuser Unit

    Fuser Unit Replacing the Fuser Cleaning Unit/Fuser Unit This section explains how to replace the fuser cleaning unit. When you replace the fuser unit, it is necessary to attach the fuser cleaning unit currently being used to the new fuser unit. Open the front covers.
  • Page 97 Fuser Unit Push the lock lever to the right. Pull up the cover. Remove the fuser unit. Remove the screw.
  • Page 98 Fuser Unit Move the plastic-capped lever to the left. 10. Remove the fuser cleaning unit. 11. Attach the fuser cleaning unit for the fuser unit by engaging its sides. When you replace the fuser unit, it is necessary to attach the fuser cleaning unit currently being used to the new fuser unit.
  • Page 99 Fuser Unit 12. Secure the cleaning unit for the fusing unit with the screw. 13. Place the fuser unit on the drawer with the triangular markings aligned as shown. 14. Lower the cover. 15. Push the lock lever to the left.
  • Page 100 Fuser Unit 16. Secure the fuser unit with the screw. 17. Push the drawer slowly into the machine until it stops. 18. Pull the lever up. 19. Close the front covers.
  • Page 101 Fuser Unit 20. Reset the counter for replaceable parts. See page 24 "Resetting the Replaceable Parts Counter".

  • Page 102: Fifth Station

    Fifth Station Fifth Station Before You Begin  Do not incinerate toner (new or used) or toner containers. Doing so risks burns. Toner will ignite on contact with naked flame.  Do not store toner (new or used) or toner containers anywhere near naked flames. Doing so risks fire and burns.

  • Page 103: What You Need

    Fifth Station  If toner or used toner is inhaled, gargle with plenty of water and move into a fresh air environment. Consult a doctor if necessary.  If toner or used toner gets into your eyes, flush immediately with large amounts of water.
  • Page 104 Fifth Station  Toner bottle  Development unit  Development plate  Sub-hopper unit...
  • Page 105 Fifth Station  Sub-hopper plate...

  • Page 106: Changing Special Toner Color

    Fifth Station Changing Special Toner Color  This function is available for Pro C7100X, Pro C7110X, Pro C7100SX, and Pro C7110SX. Turn the machine on. See page 20 "Turning Off/On the Power". Open the cover. Pull the lever to the left. Pull out the toner bottle.
  • Page 107 Fifth Station Close the cover. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. Press [Machine: Maintenance]. Press [Select Color of Special Toner].
  • Page 108 Fifth Station 10. Press [Select Color of Special Toner]. 11. Select the toner you want to change, and then press [OK]. 12. Press [Exit]. 13. Turn off the power. See page 20 "Turning Off/On the Power". 14. Open the cover. 15.
  • Page 109 Fifth Station 16. Pull out the Fifth Station Toner Cartridge Replacement Tool. 17. Attach the new toner bottle. 18. Open the front covers. 19. Remove the 2 screws.
  • Page 110 Fifth Station 20. Remove the cover. 21. Remove the screw. 22. Push down on the lock lever and pull the PCDU out until it stops. 23. Remove the sub-hopper plate from the storage box. 24. Place the sub-hopper plate on the development unit.
  • Page 111 Fifth Station 25. Push the development unit into the machine until the sub-hopper plate comes into contact with the development unit. 26. Remove the connector. 27. Take off the tube, and then push it into the protrusion.
  • Page 112 Fifth Station 28. Remove the 2 screws. 29. Remove the sub-hopper unit. Place it on the sub-hopper plate. 30. Remove the new sub-hopper unit from the storage box, and then attach it.
  • Page 113 Fifth Station Install the sub-hopper unit, so that the sealprint side faces up. 31. Secure the sub-hopper unit with the 2 screws. 32. Attach the tube. 33. Attach the connector.
  • Page 114 Fifth Station Make sure that the connector is securely attached. Otherwise, the following may occur:  Image density may become faint.  It may take longer than usual to adjust the machine. 34. Remove the sub-hopper plate. Place it on a flat clean surface. 35.
  • Page 115 Fifth Station 38. Turn the lock lever down to unlock the PCU cleaning unit. 39. Remove the development unit from the main machine, and then place it on the development plate. 40. Push the guide rail back into the machine.
  • Page 116 Fifth Station 41. Push the lever to the rear to release it, and then pull it up. 42. Remove the charger unit. Place it on a flat clean surface. 43. Rotate the handle.
  • Page 117 Fifth Station 44. Turn the lock lever down to unlock the PCU cleaning unit. 45. Remove the PCU cleaning unit. Place it on a flat clean surface. 46. Remove the photoconductor unit, and then attach it to the new development unit.
  • Page 118 Fifth Station 47. Hold the flange of the photoconductor unit and rotate it toward yourself by 30 degrees. Make sure that the part shown is not jammed between the PCU cleaning unit. 48. Attach the PCU cleaning unit. 49. Pull up the lock lever to lock the PCU cleaning unit.
  • Page 119 Fifth Station 50. Rotate the handle. 51. Attach the charger unit. 52. Pull down the charger unit lock lever to the locked position. 53. Pull out the guide rails.
  • Page 120 Fifth Station 54. Attach the development unit. 55. Push the PCDU into the machine. Push it in slowly until it clicks. Do not push the upper or center part of the PCDU.
  • Page 121 Fifth Station 56. Secure the PCDU with the screw. 57. Attach the cover by aligning it with the 3 catches. 58. Secure the cover with the 2 screws. 59. Close the cover.
  • Page 122 Fifth Station 60. Close the front covers. 61. Turn the machine on. See page 20 "Turning Off/On the Power". 62. Access the Adjustment Settings for Skilled Operators menu. See "Adjustment Settings for Skilled Operators", Adjustment Item Menu Guide: TCRU/ORU. 63. Press [Machine:Image Quality]. 64.
  • Page 123 Fifth Station 65. Press [Execute DEMS]. 66. Press [OK]. 67. Press [Exit]. 68. Press the [Fiery] key. 69. Press the [Fiery] tab. 70. Press [Restart Fiery], and then press [Shut Down]. 71. Press [OK]. 72. Press the operation switch. 73. Make sure the operation switch indicator is not lit. 74.
  • Page 124 Fifth Station 78. Turn on the AC power switch. For details about the AC power switch, see "Dos and Don'ts", About This Machine. 79. Close the front left cover. 80. Press the operation switch. 81. Put the removed parts in the storage box.

  • Page 125: Toner Bottle

    Toner Bottle Toner Bottle Before You Begin  Do not incinerate toner (new or used) or toner containers. Doing so risks burns. Toner will ignite on contact with naked flame.  Do not store toner (new or used) or toner containers anywhere near naked flames. Doing so risks fire and burns.
  • Page 126 Toner Bottle  If toner or used toner is inhaled, gargle with plenty of water and move into a fresh air environment. Consult a doctor if necessary.  If toner or used toner gets into your eyes, flush immediately with large amounts of water.

  • Page 127: Replaceable Parts

    Toner Bottle Replaceable Parts...

  • Page 128: Replacing The Toner Bottle

    Toner Bottle Replacing the Toner Bottle This section explains how to replace toner bottles before they become empty.  A message will appear when it nears the time to replace a component.  If the toner bottle is replaced before this message appears, the remaining toner level is not updated and the remaining toner level before replacing the toner bottle appears instead.
  • Page 129 Toner Bottle Press [OK]. The bottle makes a noise when its cap closes. Open the cover. Push the lever. Pull out the toner bottle.
  • Page 130 Toner Bottle Attach the new toner bottle. 10. Close the cover. Be sure to close the cover after replacing the toner bottle. Otherwise, the toner bottle may not be locked and the toner may not be replenished.

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