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500 Tennessee Waltz Pkwy
Ashland City, TN 37015
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
Installation
performed by a
service agency or the gas supplier.
Thank you for buying this energy efficient water heater.
We appreciate your confidence in our products.
place these instructions adjacent to heater and notify owner to keep for future reference.
PRINTED 0211
commercial gas water heaters
ASME CRN
Low Lead Content
and
service
must
qualified
installer,
be
instruction manual
models sBd85500ne &
series 120/121
installation - operation - serVice
- maintenance - limited warranty
Read and understand this instruction
manual and the safety messages
herein before installing, operating or
servicing this water heater.
Failure to follow these instructions and
safety messages could result in death
or serious injury.
This manual must remain with the
water heater.
sBd85500pe
318298-001
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Table of Contents
Related Manuals for State Water Heaters SBD85500PE
Summary of Contents for State Water Heaters SBD85500PE
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Page 1: Instruction Manual
PRINTED 0211 Low Lead Content must installer, instruction manual models sBd85500ne & sBd85500pe series 120/121 installation - operation - serVice - maintenance - limited warranty Read and understand this instruction manual and the safety messages herein before installing, operating or servicing this water heater. -
Page 2: Table Of Contents
sAFE INsTALLATIoN, UsE AND sERVICE... 3 APPRoVALs ... 3 GENERAL sAFETy INFoRMATIoN ... 4 Precautions ... 5 Grounding Instructions ... 5 hydrogen Gas Flammable ... 5 INTRoDUCTIoN ... 6 Abbreviations Used ... 6 Qualifications ... 6 FEATUREs AND CoMPoNENTs ... 7 The Hydro Cannon (self-cleaning system) ... -
Page 3: Safe Installation, Use And Service
safe installation, use and serVice The proper installation, use and servicing of this water heater is extremely important to your safety and the safety of others. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. -
Page 4: General Safety Information
general safety information Fire or Explosion Hazard Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Avoid all ignition sources if you smell gas. Do not expose water heater controls to excessive gas pressure. -
Page 5: Precautions
general safety information Read and understand this instruction manual and the safety messages herein before installing, operating or servicing this water heater. Failure to follow these instructions and safety messages could result in death or serious injury. This manual must remain with the water heater. -
Page 6: Introduction
Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service. aBBreViations used Abbreviations found in this Instruction Manual include : • ANSI - American National Standards Institute • ASME - American Society of Mechanical Engineers •... -
Page 7: Features And Components
features and components the hydro cannon (self-cleaning system) These units include The Hydro Cannon (Self-Cleaning System) installed in the front water inlet, See Figure 1. The Hydro Cannon inlet tube can only be used in the front water inlet connection. Do not install the Hydro Cannon inlet tube in either the top or back inlet water connection. -
Page 8: Installation Considerations
View taBle 1. rough-in-dimensions Input Rate Approximate Model Btu/hr Tank Cap kw/hr sBD85500NE/ 500,000 81.50 17.50 77.25 67.50 27.13 21.00 sBD85500PE sBD85500NE/ sBD85500PE TABLE 2. RECOVERY CAPACITIES, based on 80% efficiency Input Rate Approximate Model Btu/hr Tank Cap 30°F kw/hr 17°C... -
Page 9: Locating The Water Heater
4 minimum clearances to comBustiBles in inches (mm) "a" "B" model right left side side 5" 5" sBd85500ne/ sBd85500pe (12.7 cm) (12.7 cm) taBle 5 minimum clearances to noncomBustiBle construction "a" "B" model right left side side sBd85500ne/ sBd85500pe "c"... -
Page 10: Installation On Combustible Flooring
6 installation on comBustiBle flooring The sBD85500NE/sBD85500PE is approved for installations on combustible flooring when installed with NSF Leg Kit number 9003425205 figure 7 Unit needs to be lifted in a way not to damage unit or laid on it’s side to access the bottom of the legs. -
Page 11: High Altitude Installations
See the Circulation Pump Wiring Diagrams (Figure 8, Figure 9) in this manual for electrical hookup information. Install in accordance with the current edition of the National Electrical Code, NFPA 70 or the Canadian Electrical Code, CSA C22.1. All-bronze circulators are recommended for used with commercial water heaters. -
Page 12: Installation Requirements
installation reQuirements gas pressure reQuirements Natural gas models require a minimum gas supply pressure of 4.5” W.C. Propane gas models require a minimum gas supply pressure of 11" W.C. The minimum supply pressure is measured while gas is not flowing (static pressure) AND while gas is flowing (dynamic pressure). -
Page 13: Dishwashing Machines
HOT WATER OUTLET 12” TO 15” (30-38 cm) TEMPERED WATER OUTLET COLD WATER INLET CHECK VALVE TO TANK INLET figure 10 dishwashing machines All dishwashing machines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 pounds per square inch (103 kPa and 173 kPa). -
Page 14: Contaminated Air
No valve or other obstruction is to be placed between the Temperature-Pressure Relief Valve and the tank. Do not connect discharge piping directly to the drain unless a 6” (15.2 cm) air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in adequate quantities should circumstances demand. -
Page 15: Unconfined Space
Non motorized louvers and grilles shall be fixed in the open position. Vent adapter The SBD85500NE/SBD85500PE model is shipped with a 6" to 8" diameter vent adapter (Fig. 11). The vent adapter fits on top of the installed blower exhaust. Use only vent adapters supplied with the unit. -
Page 16: Multiple Heater Manifold
vent with an oil burning furnace, the vent pipe should enter the smaller common vent or chimney at a point above the large vent pipe. multiple heater manifold Figure 13 and Table 7 should be used for horizontally manifolding two or more heaters. figure 13 fresh air openings for confined spaces The following instructions shall be used to calculate the size,... -
Page 17: Outdoor Air Through Two Vertical Ducts
outdoor air through two Vertical ducts The illustrations shown in this section of the manual are a reference for the openings that provide fresh air into confined spaces only. do not refer to these illustrations for the purpose of vent installation. -
Page 18: Technical Data Venting
taBle 7. technical data Venting type B gas Vent multiple gas fired tank-type heaters When venting multiple tank type heaters using Type B vent pipe, follow the installation diagram (figure 13) and tables below which give sizing and data based upon NFPA 54/ANSI Z223. -
Page 19: Water Heater Installation
water heater installation water line connections This manual provides detailed installation diagrams (see pages 34-48 of this manual) for typical methods of application for the water heater(s). water (potaBle) heating and space heating All piping components connected to this unit for space heating applications shall be suitable for use with potable water. -
Page 20: Installation Diagrams - Top Inlet/Outlet Usage
installation diagrams - top inlet/outlet usage Use of the top inlet water connection requires installation of an inlet dip tube (refer to figure 19). The tube is supplied in the heater. Follow caution labels if applying heat to this fitting. Do not allow pipe dope to contact the plastic tube during installation. -
Page 21: Heater Wiring
heater wiring All electrical work must be installed in accordance with the latest version of the National Electrical Code ANSI/NFPA No. 70 and must conform to all local code authority having jurisdiction. AN ELECTRICAL GROUND IS REQUIRED TO REDUCE RISK OF ELECTRICAL SHOCK OR POSSIBLE ELECTROCUTION. -
Page 22: Gas Piping
gas piping Contact your local gas service company to ensure that adequate gas service is available and to review applicable installation codes for your area. Size the main gas line in accordance with Table 9. The figures shown are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is considered normal for low pressure systems. -
Page 23: Operation
important A qualified person must perform the initial firing of the heater. At this time the user should not hesitate to ask the individual any questions which they may have in regard to the operation and maintenance of the unit. An Operational Checklist is included on page 33 of this manual. -
Page 24: Lighting & Operation Label
lighting & operation laBel FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion WARNING may result causing property damage, personal injury, or loss of life. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. -
Page 25: Check Venting
check Venting The following steps shall be followed with each appliance connected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation. 1. Seal any unused openings in the venting system. 2. -
Page 26: Checking The Input
checking the input For appliance installation locations with elevations above 2000 feet, refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure. 1. Attach a pressure gauge or a manometer to the manifold pressure tap on the gas valve and refer to Table 3, page 8 for correct manifold pressure. -
Page 27: Hot Water Odor
Expansion on page 13. The Temperature-Pressure Relief Valve is not intended for the constant relief of thermal expansion. Temperature-Pressure Relief Valve leakage due to pressure build up in a closed system that does not have a thermal expansion tank installed is not covered under the limited warranty. Thermal expansion tanks must be installed on all closed water systems. -
Page 28: Recommended Procedure For Periodic Removal Of Lime Deposits From Tank Type Commercial Water Heaters
recommended procedure for periodic remoVal of lime deposits from tank type commercial water heaters The amount of calcium carbonate (lime) released from water is in direct proportion to water temperature and usage, see chart. The higher the water temperature or water usage, the more lime deposits are dropped out of the water. - Page 29 Chemical Hazard • Product contains phosphoric acid. • Keep out of reach of children. • Use rubber or neoprene gloves. UN•LIME contains phosphoric acid. In case of external contact, flush with cool water. If irritation persists, get medical attention. If swallowed, give 1 or 2 glasses of water or milk and call physician.
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Page 30: Ignition Module System
ignition module system Before calling your service agent, the following checklist should be examined to eliminate obvious problems from those requiring replacement or servicing. • Check that “main manual gas shutoff valve” is fully open and that gas service has not been interrupted. •... -
Page 31: High Water Temperature Shut Off System
further information regarding anode replacement and this chlorination treatment. If the smelly water persists after the anode replacement and chlorination treatment, we can only suggest that chlorination or aeration of the water supply be considered to eliminate the water problem. Do not remove the anode leaving the tank unprotected. -
Page 32: Sequence Of Operation Flow Chart
seQuence of operation flow chart Description of this flow chart can be found in the “SEQUENCE OF OPERATION” section found on page 23. figure 29... -
Page 33: Operational Checklist
complaint Thermostat set too low. *Water not hot enough Upper and/or lower temperature probe out of calibration. Thermostat set too low. Upper and/or lower temperature probe out of calibration. *Insufficient hot water *see WATER TEMPERATURE Main manual gas shutoff valve CoNTRoL WARNING (on page partially closed. -
Page 34: Water Piping Diagrams
water piping diagrams... - Page 44 STORAGE TANK...
- Page 47 STORAGE TANK...
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Page 49: Manifold Kits
MANIFOLD KITS manifold kits TWO UNIT MANIFOLD KIT (PART NO. 9003426205) MODEL DIMENSION "A" SBD85500NE/ 81.5" SBD85500PE THREE UNIT MANIFOLD KIT (PART NO. 9003427205) FOUR UNIT MANIFOLD KIT (PART NO. 9003428205) -
Page 50: Limited Warranty
In the event regulations prohibit sale of a model prevention device (check valves etc.) is installed in the cold water supply the heater is con- l l i U.S. Customers State Industries, Inc. 500 Tennessee Waltz Parkway Ashland City, TN 37015 T elephone: (800) 365-0024 model required. -
Page 51: Notes
notes... - Page 52 500 Tennessee Waltz Pkwy., Ashland City, TN 37015 Technical Support: 800-365-8170 • Parts: 800-821-2017 www.statewaterheaters.com Copyright © 2010 State Industries, Inc. All rights reserved.