Immergas VICTRIX PRO 55 1 A User's Installation And Operation Manual

Immergas VICTRIX PRO 55 1 A User's Installation And Operation Manual

Wall mounted heating only boiler
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VICTRIX PRO
User Installation
AU
Instruction Manual
55 1 A
Wall mounted
heating only boiler

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Summary of Contents for Immergas VICTRIX PRO 55 1 A

  • Page 1 VICTRIX PRO User Installation Instruction Manual 55 1 A Wall mounted heating only boiler...
  • Page 3 Dear Client, Our compliments for having chosen a top-quality Hunt Heating/Immergas product, able to assure well-being and safety for a long period of time, you can also count on a qualified after-sales service, prepared and updated to guarantee constant efficiency of your boiler. Read the following pages carefully; you will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will confirm your satisfaction for our product.
  • Page 4: Table Of Contents

    3.7 Troubleshooting........31 1.11 External temperature probe...... 9 2.10 System drainage........26 3.8 Programming the boiler P.C.B....31 1.12 Immergas flue systems......10 2.11 Anti-freeze protection......26 3.9 Converting the boiler to 1.13 Tables of equivalent length factors..11 2.12 Case cleaning.
  • Page 5: Boiler Installation

    BOILER Attention: Immergas declines all liability for with limited static properties, or in any case damages caused by boilers removed from other walls other than those indicated, a static test INSTALLATION systems or for any non-conformities of such must be carried out to ensure adequate support.
  • Page 6: Position Of The Appliances

    The materials used for the central heating circuit of and horizontal walls of the room must allow Aeration for installation in building also des- Immergas boilers withstand ethylene and propyl- accessibility to the regulation, safety and control tined for other use or in places inserted in the ene glycol based antifreeze liquids (if the mixtures elements for routine maintenance.
  • Page 7: Main Dimensions

    1.6 MAIN DIMENSIONS. Key: V - Electrical connection G - Gas supply R - System return F - System flow SC - Condensate drain (minimum internal diameter Ø 13 mm) Height (mm) Width (mm) Depth (mm) Connections SYSTEM 3/4” 1”1/2 1”1/2 1.7 CONNECTION.
  • Page 8: Electric Connection

    Attention: Immergas and Hunt Heating declines 1.9 ELECTRIC CONNECTION. • Installation with system operating at direct The operations described below must be performed low temperature. The boiler can directly all liability in the event of damage caused by the inclusion of automatic filling.
  • Page 9: Optional Boiler Controllers

    1.10 OPTIONAL BOILER CONTROLLERS. • Zone manager (Fig. 1-7). In addition to the 1.11 EXTERNAL TEMPERATURE PROBE. The boiler is prepared for the application of a functions described in the previous point, the The boiler is designed for the application of the cascade and zone regulator, zone manager and zone manager panel allows to control all the Room Thermostat (Fig.
  • Page 10: Immergas Flue Systems

    Attention: the boiler must be installed ex- male side (smooth) on the female section - gasket (A) with notches, to use for bends; clusively with an original Immergas “Green (with lip seal) to the end stop on the previously Range” inspectionable air intake system and...
  • Page 11: Tables Of Equivalent Length Factors

    1.13 TABLES OF EQUIVALENT LENGTH FACTORS. Equivalent length in Equivalent length in DUCT TYPE m of concentric pipe DUCT TYPE metres of pipe 80 Ø 80/125 Ø Concentric pipe 80/125 Ø m 1 Pipe 80 Ø, 1 m Exhaust 1.0 m 1.0 m Concentric bend 90°...
  • Page 12: Concentric Horizontal Kit Installation

    1.14 CONCENTRIC HORIZONTAL KIT Horizontal intake-exhaust kit Ø 80/125 Kit INSTALLATION. assembly (Fig. 1-11): install the 80/125 Ø adapter Type C configuration, sealed chamber and (1) on the central hole of the boiler fully home. fan assisted. Slide the gasket (2) along the adapter (1) up to the relevant groove, fix it to the lid using the The position of the terminal (in terms of dis- previously disassembled sheet steel plate (3).
  • Page 13: Concentric Vertical Kit Installation

    1.15 CONCENTRIC VERTICAL KIT • Maximum length (MAX L) (Fig. 1-14). The kit INSTALLATION. with this configuration can be extended up to Type C configuration, sealed chamber and a max. measurement of 18.0 m with Victrix Pro fan assisted. 55 1A, including the terminal. Concentric vertical intake and exhaust kit.
  • Page 14: Installation Of Vertical Terminals 80 Ø

    1.16 INSTALLATION OF VERTICAL Using the Ø 80 vertical terminal for direct dis- TERMINALS 80 Ø. charge of the combustion products, the terminal Configuration type B, open chamber and must be shortened (see quotas Fig. 1-17). The forced draught. wall sealing plate (1) must also be inserted in this case going up to stop on the boiler cover.
  • Page 15 1.17 INSTALLATION OF 80 Ø HORIZONTAL TERMINALS. Configuration type B, open chamber and forced draught. Ø 80 horizontal kit with wall flue exhaust. Kit assembly (Fig. 1-20): install the 80 Ø bend (1) with the male side (smooth) fully home on the central hole of the boiler.
  • Page 16: Flue Exhaust With Boilers In Cascade

    - check that the internal system is properly sealed flows into a flue. according to the specifications set forth by Immergas supplied an appropriate and original regulations in force; Up to operating pressures flue exhaust system separately to the boilers.
  • Page 17: Circulation Pump

    1.23 CIRCULATION PUMP. 1.24 KITS AVAILABLE ON REQUEST. • Hydraulic connection manifolds kit with two boilers in cascade. These boilers are equipped with a variable speed • Cascade and zones heat adjuster kit. pump. • Support kit for fixing the heat adjuster to the •...
  • Page 18: Boiler Components

    1.25 BOILER COMPONENTS. Key: 1 - P.C.B. 17 - Sample points (air A) - (flue gas F) 2 - Gas valve 18 - Heat exchanger safety thermal fuse 19 - Manual air vent valve 3 - Absolute pressure switch 4 - Gas nozzle 20 - Condensation module 5 - Sleeve with seats for Venturi 21 - Heat-exchanger safety thermostat (manual reset)
  • Page 19: Hydraulic Diagram With Optional

    (not supplied as standard and with their own original Immergas cascade with the boiler) must be set-up as described in and safety kits. Immergas S.p.a. and Hunt Heating the installation instructions in compliance with declines all liability whenever the installer does the provisions of the "R"...
  • Page 20: Installation Examples Of Individual Boiler

    1.27 INSTALLATION EXAMPLES OF INDIVIDUAL BOILER. 1-27...
  • Page 21: Use And Maintenance Instructions

    USE AND MAINTENANCE INSTRUCTIONS 2.1 CLEANING AND MAINTENANCE. Attention: to preserve the boiler’s integrity and keep the safety features, performance and relia- bility which distinguish it unchanged over time, maintenance operations must be carried out on a yearly basis in compliance with that stated in the “annual check and maintenance of the appliance”...
  • Page 22: Control Panel

    2.4 CONTROL PANEL. Key: 1 - Main switch 2 - CH temperature adjustment buttons 3 - Sliding door 4 - DHW temperature adjustment buttons (optional) 5 - Boiler manometer 6 - Summer / winter mode button (A) 7 - Reset, info, confirm parameters button (B) 8 - Multifunction button: anomalies records, DHW exclusion (C) 9 - Multi-function display 10 - CH function enabled...
  • Page 23 • Anomaly records: press and hold “C” down to • Summer ( ): in this mode the boiler only • Stand-by mode ( ): by pressing buttons “A” access the records of the last 8 anomalies that operates for domestic hot water heating. and “C”...
  • Page 24: Troubleshooting

    Simple cascade: in case of simple cascade, 2.6 TROUBLESHOOTING. anomalies will be displayed on the master boiler The boiler will let you know of any anomalies by (without the “0” suffix on the Slave boiler) and the flashing screen and code. There are different slave boiler anomalies are displayed on the mas- types of codes that can be divided up as follows: ter boiler with suffix “1”.
  • Page 25 Error Anomaly signalled Cause Boiler status/Solution Code This occurs during the power-on phase in the event of a leak on the Parasite flame block (2) (1) detection circuit or anomaly in the flame control unit. Attention: it is possible to reset the anom- aly up to 5 consecutive times within 15 0E13 Maximum N°...
  • Page 26: Info Menu

    2.7 INFO MENU. 2.8 BOILER SHUTDOWN. 2.11 ANTI-FREEZE PROTECTION. Press and hold down "B" to access the info menu Disconnect the main switch (1) taking it to the The boiler is supplied with an antifreeze function containing all of the various information relative “0”...
  • Page 27: Boiler Commissioning (Initial Check)

    BOILER COMMISSIONING - check the intervention of the main switch - check ventilation and/or aeration of the instal- located upstream of the boiler and in the boiler; lation room where provided. (INITIAL CHECK). - check the existing draught during normal - ensure the gas inlet working pressure is correct, To commission the boiler: functioning of the appliance, e.g.
  • Page 28: 230 V Circuit Wiring Diagram

    3.2 230 V CIRCUIT WIRING DIAGRAM. For safety reasons the P.C.B. envisions a fuse Configure the corresponding parameters when that cannot be restored in series with the electric connecting in “simple cascade”, or when con- power supply of the gas valve. necting in “system side flow probe”, or “D.H.W.
  • Page 29: Very Low Voltage Wiring Diagram

    3.3 VERY LOW VOLTAGE WIRING DIAGRAM. The jumper X40 must be removed when the inlet is used. Configure the corresponding parameters when Room thermostat is connected; in addition, it A thermostat can be used instead of “B2” (set connecting in “simple cascade”, or when con- must be eliminated also in case of connection P29 = 17).
  • Page 30: Pump Boiler And Tank Probe Wiring Diagram

    3.4 D.H.W. PUMP BOILER AND TANK PROBE WIRING DIAGRAM. Key: B1 -System flow probe (NTC) B2 -Domestic hot water probe (NTC) B4 -External probe M2 -Plant CH pump M3 -Domestic hot water pump Note (probe B1, B2, B4): Connection cable diameter 3÷7 mm Cable section 0.5 ÷...
  • Page 31: Troubleshooting

    3.7 TROUBLESHOOTING. - Noise due to air in the system. Check opening - Change the parameter by pressing the + and - N.B.: maintenance interventions must be carried DHW adjustment buttons. of the special air vent valve cap (Fig. 1-25 Ref. out by a qualified licensed operative.
  • Page 32 Programming menu Customised Menu item Description Adjustment range Default Value Value P01 Heating Set Temp This defines the boiler's flow temperature during heating 20 ÷ P02 °C P02 Max Heating Set Temp This defines the maximum settable flow temperature during heating 20 ÷...
  • Page 33 Programming menu Customised Menu item Description Adjustment range Default Value Value 35 kW Met. 20 This defines the min fan speed and therefore the minimum relative boiler 35 kW LPG 20 P26 Min Fan Speed operating power (RPM speed is calculated by multiplying the value displayed 0 ÷...
  • Page 34: Converting The Boiler To Other Types Of Gas

    3.9 CONVERTING THE BOILER TO N.B.: all boiler adjustment operations must be 3.14 “CHIMNEY SWEEP” FUNCTION. OTHER TYPES OF GAS. carried out by a qualified licensed operative. This function allows the technician to check If the boiler has to be converted to a different gas the combustion parameters.
  • Page 35: 3-Way Pump Anti-Block Function (Optional)

    3.15 3-WAY PUMP ANTI-BLOCK 3.19 FUNCTIONING WITH COMMON FUNCTION (OPTIONAL). FLOW PROBE. The boiler has a function that starts the pump With a hydraulic circuit breaker, there must be and 3-way valve at least once every 24 hours for a common flow probe (with boiler flow probe the duration of 20 seconds in order to reduce functions) and a pump to be connected down- the risk of the pump becoming blocked due to...
  • Page 36: Yearly Appliance Check And Maintenance

    3.22 YEARLY APPLIANCE CHECK AND - Check the operation of the appliance control MAINTENANCE. and adjustment devices and in particular: The following checks and maintenance should - intervention of the main electrical switch on be performed every 24 months. the boiler; - Clean the flue side of the heat exchanger.
  • Page 37: Casing Removal

    3.23 CASING REMOVAL. - take down the two side panels (12) by removing the front screws (13) and unhooking the panels To facilitate boiler maintenance the casing can be completely removed as follows: (ref. A Fig. 3-15). - take the two screws out (3) from the bottom of the front (2);...
  • Page 38 Ref. A Rif. A 3-15...
  • Page 39: Variable Heat Output

    3.24 VARIABLE HEAT OUTPUT. NG (G20) LPG (G31) BURNER GAS FLOW REVS BURNER GAS FLOW REVS HEAT OUTPUT CONSUMPTIONS RATE RATE (kW) (MJ/h) (n°) (kg/h) (n°) 49,9 227,4 5,43 6550 3,98 6450 49,0 223,1 5,32 6430 3,91 6330 47,0 213,4 5,09 6170 3,74...
  • Page 40: Combustion Parameters

    3.25 COMBUSTION PARAMETERS. NG (G20) LPG (G31) Gas nozzle diameter Supply pressure 1,13 2,75 Flue flow rate at nominal heat output kg/h Flue flow rate at min heat output kg/h at Q. Nom./Min. 9,40 / 9,10 10,60 / 10,10 CO / CO at Nom./Min.
  • Page 41: Exploded Boiler Diagram

    3.27 EXPLODED BOILER DIAGRAM.
  • Page 42: Spare Part List

    3.28 SPARE PART LIST. 78 1.019654 Flexible hose for siphon 153 1.031901 Cable cla CODE DESCRIPTION SERIAL NUMBER START OF SERIES 3.025107 Complete control panel 79 1.034570 Gas manifold cover gasket 154 1.031902 Locknut 3.027207 Complete control panel 6863665 80 1.035734 Flexible hose gasket 155 1.036664 Gas nozz 1.033648 Condensation module 81 1.016187 Silicone tube (8x12)
  • Page 43: Boiler Registration

    3.29 BOILER REGISTRATION. This Commissioning Checklist is to be com- pleted in full by the competent person who commissioned the boiler as a means of demon- strating compliance with the appropriate Building Regulations. Failure to install and commission according to the manufacturer’s instructions and complete this Commissioning Checklist may invalidate the warranty.
  • Page 44: Commissioning Boiler Check List

    3.30 COMMISSIONING BOILER CHECK LIST. A suggested method of commissioning the boiler, actual method can very according to the boiler make type and the installation. The boiler must always be installed, and commissioned by an qualified gas technician. The installer certifies that this Boiler has been installed to the manufacturer’s instructions, has been filled, commissioned and is ready for use.
  • Page 45: Service Records

    3.31 SERVICE RECORDS. SERVICE 01 SERVICE 02 Date: Date: Engineer name: Engineer name: Company name: Company name: Telephone No: Telephone No: Plumbing Licence No: Plumbing Licence No: At max. rate: ppm CO CO/CO Ratio At max. rate: ppm CO CO/CO Ratio ²...
  • Page 46 SERVICE 09 SERVICE 10 Date: Date: Engineer name: Engineer name: Company name: Company name: Telephone No: Telephone No: Plumbing Licence No: Plumbing Licence No: At max. rate: ppm CO CO/CO Ratio At max. rate: ppm CO CO/CO Ratio ² ² ²...
  • Page 48 AS/NZS 5263.1.2 Cert. SAI-400090 SAI Global...

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