Equipment Start-Up Checklist - York YCAL0019 Installation, Operation And Maintenance Manual

FORM 150.67-NM1
ISSUE DATE: 4/28/2017
JOB NAME: ______________________________
SALES ORDER #: _________________________
LOCATION: ______________________________
SOLD BY: ________________________________
INSTALLING
CONTRACTOR: ___________________________
START-UP
TECHNICIAN/
COMPANY: _______________________________
START-UP DATE : _________________________
CHILLER MODEL #: _______________________
SERIAL #: ______________________________
Checking The System Prior To Initial Start
(No Power)
Unit Checks
 1. Inspect the unit for shipping or installation damage.
 2. Assure that all piping has been completed.
 3. Visually check for refrigerant piping leaks.
 4. Open suction line ball valve, discharge line ball
valve, and liquid line valve for each system
 5. The compressor oil level should be maintained
so that an oil level is visible or splashing in the
sight glass when fully loaded. At shutdown, the
oil level should be between the bottom and middle
of the oil equalizing sight glass.
 6. Assure water pumps are ON. Check and adjust
water pump flow rate and pressure drop across
the cooler (see Operational Limitations). Verify
flow switch operation.
Excessive flow may cause catastrophic
damage to the heat exchanger (evapo-
rator).
 7. Check the control panel to ensure it is free of
foreign material (wires, metal chips, etc.).
JOHNSON CONTROLS

EQUIPMENT START-UP CHECKLIST

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 8. Visually inspect wiring (power and control). Wir-
ing must meet N.E.C. and local codes.
 9. Check tightness of power wiring inside the power
panel on both sides of the motor contactors and
overloads.
 10. Check for proper size fuses in main and control
circuits, and verify overload setting corresponds
with RLA and FLA values in electrical tables.
 11. Assure 120VAC control power to TB1 has 15 amp
minimum capacity.
 12. Be certain all water temp sensors are inserted
completely in their respective wells and are coated
with heat conductive compound.
 13. Assure that evaporator TXV bulbs are strapped
onto the suction lines at 4 or 8 o'clock positions or
suction temperature sensors if EEVs are installed.
Compressor Heaters
(Power On – 24 Hours Prior To Start)
 1. Apply 120VAC and verify its value between ter-
minals 5 and 2 of CTB2. The voltage should be
120VAC plus or minus 10%.
Power must be applied 24 hours prior to start-up.
Each heater should draw approximately 0.5 to 1A.
Panel Checks
(Power On – Both Unit Switch Off)
 1. Apply 3-phase power and verify its value. Volt-
age imbalance should be no more than 2% of the
average voltage.
 2. Apply 120VAC and verify its value on the terminal
block in the Power Panel. Make the measurement
between terminals 5 and 2 of CTB2. The voltage
should be 120VAC plus or minus 10%.
 3. Program/verify the Cooling Setpoints, Program
Setpoints, and Unit Options. Record the values
(see sections on Setpoints and Unit Keys for
programming instruction) in Table 10.
 4. Put the unit into Service Mode (as described un-
der the Service and Troubleshooting section) and
cycle each condenser fan to ensure proper rotation.
SECTION 6 – COMMISSIONING
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