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Ricoh PU3040 Field Service Manual

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Punch Unit PU3040
Machine Code: D716
Field Service Manual
July, 2014
Subject to change

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Summary of Contents for Ricoh PU3040

  • Page 1 Punch Unit PU3040 Machine Code: D716 Field Service Manual July, 2014 Subject to change...

  • Page 3: Revision Lists

    Revision Lists Version Details Initial release of this document 1.00 Created this manual for D146 series. Revised all sections according to the release 1.10 of D197 series Read This First > Safety and Symbols Revised some icons. Changed some parts name. Changed pictures for Step 2, 4, 5, 6, and 7.
  • Page 4 Version Details Replacement and Adjustment > Horizontal Registration Detection Unit Motor Changed the picture for Step 2. Replacement and Adjustment > Punch Hopper Full Sensor Replacement and Adjustment > Changed the picture for Step 3. Horizontal Registration Sensor...

  • Page 5: Safety And Symbols

    Safety and Symbols This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as follows: Clip ring Screw Connector Clamp Short Edge Feed Long Edge Feed [A] Short Edge Feed (SEF) [B] Long Edge Feed (LEF) Trademarks ®...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS Revision Lists................................1 Safety and Symbols............................3 Trademarks..............................3 1. Replacement and Adjustment Punch Unit................................5 Controller Board..............................8 Punch Unit Home Position Sensor........................9 Punch Motor..............................11 Punch Unit Pulse Detection Sensor........................12 Horizontal Registration Movement Unit Home Position Sensor..............13 Horizontal Registration Movement Unit Motor....................14 Punch Unit.................................16 Horizontal Registration Detection Unit Home Position Sensor..............18 Horizontal Registration Detection Unit Motor....................21...

  • Page 7: Replacement And Adjustment

    1. Replacement and Adjustment Punch Unit Open the front cover [A]. Left upper cover [A] ( ×1).
  • Page 8 1. Replacement and Adjustment Left rear cover [A] ( ×2, hook×1). Interface cable [A]. Inner finisher [A] ( ×1).
  • Page 9 Punch Unit Hopper [A]. Punch unit front cover [A] ( ×1). Punch unit [A] ( ×1).

  • Page 10: Controller Board

    1. Replacement and Adjustment Controller Board Punch unit (page Invert the punch unit, and remove the control plate cover [A]. Release the claw in the blue circle, lift it in the direction of the blue arrow, and remove. Controller board [A] ( ×2, ×7).

  • Page 11: Punch Unit Home Position Sensor

    Punch Unit Home Position Sensor Punch Unit Home Position Sensor Punch unit (page Upper front cover [A] ( ×1). Push the punch unit [A].
  • Page 12 1. Replacement and Adjustment Punch unit home position sensor [A] ( ×1).

  • Page 13: Punch Motor

    Punch Motor Punch Motor Upper front cover (page Punch motor unit [A] ( ×2, ×2, ×3). Punch motor [A] ( ×2).

  • Page 14: Punch Unit Pulse Detection Sensor

    1. Replacement and Adjustment Punch Unit Pulse Detection Sensor Upper front cover (page Punch unit pulse detection sensor [A] ( ×1, ×1).

  • Page 15: Horizontal Registration Movement Unit Home Position Sensor

    Horizontal Registration Movement Unit Home Position Sensor Horizontal Registration Movement Unit Home Position Sensor Punch Unit (page Horizontal registration movement unit home position sensor unit [A] ( ×1, ×1). Horizontal registration movement unit home position sensor [A].

  • Page 16: Horizontal Registration Movement Unit Motor

    1. Replacement and Adjustment Horizontal Registration Movement Unit Motor Upper front cover (page Pull the bracket forward [A] ( x2). Release the two clamps ( x2).
  • Page 17 Horizontal Registration Movement Unit Motor Bracket with the horizontal registration movement unit motor ( x3, x2). Horizontal registration movement unit motor [A] ( x2, Timing belt x1).

  • Page 18: Punch Unit

    1. Replacement and Adjustment Punch Unit Upper front cover (page Upper cover [A] ( ×2). Horizontal registration movement unit motor unit (page 14). Upper entrance guide plate [A] ( ×3). • To prevent it from falling out, press the moving parts [A] of the detached upper inlet guide plate into the groove in the blue circle.
  • Page 19 Punch Unit • During attachment, attach while bringing moving parts close to the left-hand side. Punch unit [A] ( ×1, ×3, ×7).

  • Page 20: Horizontal Registration Detection Unit Home Position Sensor

    1. Replacement and Adjustment Horizontal Registration Detection Unit Home Position Sensor Upper cover (page 16). Upper entrance guide plate (page 16). Spring [A], Bracket[B] ( ×1).
  • Page 21 Horizontal Registration Detection Unit Home Position Sensor Horizontal registration detection unit [A] ( ×6, ×1). • When reassembling the horizontal registration detection unit [A], the protrusion of the joint needs to be in the notch of the cam [B].
  • Page 22 1. Replacement and Adjustment Horizontal registration detection unit home position sensor [A] ( ×1).

  • Page 23: Horizontal Registration Detection Unit Motor

    Horizontal Registration Detection Unit Motor Horizontal Registration Detection Unit Motor Horizontal registration detection unit (page 18). Horizontal registration detection unit motor [A] ( ×2, ×1).

  • Page 24: Punch Hopper Full Sensor

    1. Replacement and Adjustment Punch Hopper Full Sensor Horizontal Registration Detection Unit (page 18). Punch hopper full sensor unit [A] ( ×1). Punch hopper full sensor [A] ( ×1).

  • Page 25: Horizontal Registration Sensor

    Horizontal Registration Sensor Horizontal Registration Sensor Horizontal registration detection unit (page 18). Horizontal registration unit bracket [A] ( ×2). Horizontal registration sensor [A] ( ×1).
  • Page 26 MEMO...

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