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Ricoh B064 Service Manual

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Table of Contents

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Download this manual See also: Service Manual
B064/B065
SERVICE MANUAL
001360MIU
RICOH GROUP COMPANIES

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Summary of Contents for Ricoh B064

  • Page 1 B064/B065 SERVICE MANUAL 001360MIU RICOH GROUP COMPANIES...
  • Page 3 ® ® RICOH GROUP COMPANIES...
  • Page 5 B064/B065 SERVICE MANUAL 001360MIU...
  • Page 7 No such use, or the use of any trade name, or web site is intended to convey endorsement or other affiliation with Ricoh products.     2002 RICOH Corporation. All rights reserved.
  • Page 9 Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program. Untrained uncertified users utilizing...
  • Page 11 LEGEND PRODUCT CODE COMPANY GESTETNER LANIER RICOH SAVIN B064 6002 LD060 Aficio 1060 2560 B065 7502 LD075 Aficio 1075 2575 DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 7/2002 Original Printing 10/2002 Additional Information 11/2002 B478 Addition...

  • Page 13: Table Of Contents

    1.1.4 DIMENSIONS ...................1-3 1.1.5 POWER REQUIREMENTS ..............1-4 1.1.6 OPTION CORRELATION CHART............1-5 Main Unit Option Chart .................1-5 Printer Option Correlation ..............1-6 1.2 MAIN MACHINE (B064/B065) ..............1-7 1.2.1 ACCESSORY CHECK..............1-7 1.2.2 INSTALLATION PROCEDURE ............1-8 Removing Tapes and Retainers ............1-8 Connecting the ADF................1-10 Removing and Filling the Development Unit ........1-11...
  • Page 14 2.1 PM TABLES ....................2-1 2.1.1 MAIN MACHINE ................2-1 2.1.2 ADF ....................2-4 2.1.3 OPTIONAL PERIPHERAL DEVICES ..........2-5 LCT (Large Capacity Tray) B473 ............2-5 Cover Interposer Tray B470..............2-5 3000-Sheet Finisher with 50-sheet stapler and Saddle-Stitching B468B469 .....................2-5 2.2 RELATED SP CODES ................2-5 B064/B065...
  • Page 15 3.4.10 SCANNER WIRE REPLACEMENT ..........3-20 Preparation for Removal ..............3-20 Wire Removal: Back ................3-21 Wire Removal: Front ................3-22 Attaching the New Wire ..............3-23 3.4.11 SCANNER HEATER..............3-25 3.5 LASER UNIT ...................3-26 3.5.1 CAUTION DECALS ................3-26 3.5.2 LD UNIT AND POLYGON MOTOR ..........3-27 B064/B065...
  • Page 16 3.9.3 WEB CLEANING ROLLER.............3-60 Web Unit Disassembly................3-60 Web Unit Assembly................3-61 3.9.4 WEB MOTOR AND WEB END SENSOR........3-62 3.9.5 PRESSURE ROLLER CLEANING UNIT ........3-63 3.9.6 FUSING LAMPS, HOT ROLLER, AND PRESSURE ROLLER..3-64 Important Notes about Fusing Unit Assembly........3-67 3.9.7 PRESSURE ROLLER..............3-68 B064/B065...
  • Page 17 3.12.3 IPU BOARD (IMAGE PROCESSING UNIT).......3-106 3.12.4 DEVELOPMENT POWER PACK ..........3-106 3.12.5 PSU, PFC BOARDS ..............3-107 3.12.6 HDD....................3-107 3.12.7 NVRAM..................3-108 3.13 ADF .....................3-109 3.13.1 ADF COVERS ................3-109 3.13.2 FEED UNIT.................3-110 3.13.3 FEED BELT AND PICK-UP ROLLER.........3-111 3.13.4 SEPARATION ROLLER .............3-112 3.13.5 REGISTRATION SENSOR............3-113 B064/B065...
  • Page 18 Transport, Inverter, Feed Out: Face-down..........4-8 Duplex Transport ..................4-9 4.5 SERVICE CALL CONDITIONS ...............4-10 4.5.1 SUMMARY ..................4-10 4.5.2 SC CODE DESCRIPTIONS ............4-11 Scanning System ................4-11 Image Development System (1) ............4-14 Image Development System (2) ............4-19 Feed, Transport, Duplexing, and Fusing Systems ......4-20 B064/B065...
  • Page 19 NVRAM Firmware Update ..............5-15 5.5 USER TOOLS ..................5-16 5.5.1 OVERVIEW ..................5-16 5.5.2 SYSTEM SETTINGS ..............5-17 5.5.3 COPIER/DOCUMENT SERVER FEATURES ........5-18 5.5.4 PRINTER..................5-20 5.5.5 SCANNER ..................5-21 5.5.6 INQUIRY..................5-21 5.5.7 COUNTER..................5-21 5.6 SERVICE PROGRAM MODE TABLES ...........5-22 5.6.1 COPIER SERVICE TABLE.............5-22 SP1-xxx Feed ..................5-22 B064/B065...
  • Page 20 Xenon Lamp ! CCD ADS..............6-21 CIS ADS .....................6-21 6.4 IMAGE PROCESSING ................6-22 6.4.1 OVERVIEW ..................6-22 6.4.2 IMAGE PROCESSING FLOW ............6-23 6.4.3 IMAGE PROCESSING MODES .............6-24 6.4.4 IMAGE QUALITY SP ADJUSTMENTS...........6-25 6.4.5 RELATION BETWEEN THE SP AND UP SETTINGS....6-31 B064/B065 viii...
  • Page 21 TD Sensor Initialization ...............6-65 Determining Vref .................6-65 Toner Supply without ID Sensor and TD Sensors ......6-66 Abnormal TD Sensor Output...............6-66 Abnormal ID Sensor Output..............6-66 Toner End Detection ................6-67 Toner End Recovery ................6-67 6.8 IMAGE TRANSFER AND PAPER SEPARATION ........6-68 B064/B065...
  • Page 22 By-pass Feed and Separation ............6-96 By-pass Tray Paper End Detection.............6-97 By-pass Paper Size Detection ............6-98 6.9.11 PAPER REGISTRATION..............6-99 Overview.....................6-99 Paper Registration Drive..............6-100 Jam Removal at Paper Registration ..........6-101 6.10 IMAGE FUSING AND PAPER EXIT............6-102 6.10.1 OVERVIEW ................6-102 6.10.2 FUSING MECHANISM ...............6-103 B064/B065...
  • Page 23 6.12.4 NIGHT MODE................6-124 Entering night stand-by and night modes..........6-124 What happens in night stand-by and night modes ......6-124 Returning to stand-by mode..............6-124 SPECIFICATIONS SPECIFICATIONS................7-1 1. GENERAL SPECIFICATIONS..............7-1 1.1 COPIER....................7-1 1.2 ADF .....................7-2 1.3 POWER CONSUMPTION ..............7-3 2. MACHINE CONFIGURATION ..............7-4 B064/B065...
  • Page 24 2.3.7 9-BIN MAILBOX B471 ..............7-18 3. COMPONENT LISTS................7-19 Main Copier..................7-19 Mailbox....................7-24 Large Capacity Tray................7-25 Cover Interposer ................7-26 FIRMWARE HISTORY 8.1 FIRMWARE MODIFICATION HISTORY ........8-1 8.1.1 BCU Firmware Modification History ..........8-1 8.1.2 GW Firmware Modification History..........8-2 8.1.3 LCDC Firmware Modification History ..........8-4 B064/B065...
  • Page 25 SEE SECTION B470 FOR DETAILED TABLE OF CONTENTS A3/DLT FEEDER KIT B475 SEE SECTION B475 FOR DETAILED TABLE OF CONTENTS 9-BIN MAILBOX B471 SEE SECTION B471 FOR DETAILED TABLE OF CONTENTS 3000-SHEET FINISHER B478 SEE SECTION B478 FOR DETAILED TABLE OF CONTENTS xiii B064/B065...
  • Page 27 IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 2. The wall outlet should be near the copier and easily accessible. 3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.
  • Page 28 SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame. 2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.) 3.
  • Page 29 What This Manual Contains This preliminary manual describes the installation procedures for the B064/B065 Copier and its peripheral devices: Main unit • B064/065 Copier with ADF, Tandem Tray Peripherals • B473 LCT. (Attached to the right side of the machine). Provides an additional feed station of 4,000 sheets.
  • Page 31 INSTALLATION PREVENTIVE MAINTENANCE PRINTER/SCANNER G338/G339 REPLACEMENT AND ADJUSTMENT LCT B473 TROUBLESHOOTING 3,000-SHEET FINISHER B468/B469 3,000-SHEET FINISHER B478 PUNCH UNIT B377 SERVICE TABLES DETAILED DESCRIPTIONS SPECIFICATIONS A3/DLT TRAY KIT B475TRAY UNITS COVER INTERPOSER TRAY B470 9-BIN MAILBOX B471...
  • Page 33 INSTALLATION...

  • Page 35: Installation

    6. If the place of installation is air-conditioned or heated, do not place the machine where it will be: 1) Subjected to sudden temperature changes 2) Directly exposed to cool air from an air-conditioner 3) Directly exposed to heat from a heater B064/B065...

  • Page 36: Machine Level

    Within ±5 mm (0.2") of level 2. Right to left: Within ±5 mm (0.2") of level The machine legs may be screwed up or down in order to level the machine. Set a carpenter’s level on the exposure glass. B064/B065...

  • Page 37: Minimum Space Requirements

    1.1.4 DIMENSIONS 480 mm (18.9") 425 mm (16.7") 1,198 mm (43.2") 1,165 mm (45.9") 1,014 mm (39.9") 734 mm (28.9") 690 mm (27.2") 314 mm (12.4") 90 mm (3.5") B064I003.WMF 750 mm (29.5") 620 mm (24.4") 458 mm (18") B064I002.WMF B064/B065...

  • Page 38: Power Requirements

    This switch should always remain on unless the machine is being serviced. • Operation Power Switch. Located on the right side of the operation panel. This is the switch normally used by the customer to power the machine on and off. B064/B065...

  • Page 39: Option Correlation Chart

    Rows indicate items user wants to purchase. Columns indicate item compatibility with the purchased item. X: Items do not exist together. M: Items that MUST go with purchased item. m: The purchased item needs at least one of these items to function. B064/B065...

  • Page 40: Printer Option Correlation

    IEEE 1394 Rows indicate items user wants to purchase. Columns indicate item compatibility with the purchased item. X: Cannot be installed together M: Must be installed together m: The purchased item needs at least one of these items to function. B064/B065...

  • Page 41: Main Machine (B064/B065)

    MAIN MACHINE (B064/B065) 1.2 MAIN MACHINE (B064/B065) 1.2.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Model Name Decal ..............1 2. Operation Instructions............2 3. NECR with Envelope ............. 1 4.

  • Page 42: Installation Procedure

    MAIN MACHINE (B064/B065) 1.2.2 INSTALLATION PROCEDURE Removing Tapes and Retainers CAUTION To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so. B064I403.WMF B064I404.WMF 1. Unpack the machine and remove all the wrapping.
  • Page 43 MAIN MACHINE (B064/B065) 6. Raise the ADF and remove all the tape and shipping retainers around the exposure glass [A] and operation panel. 7. Remove the shipping retaining sheet [B] under the white pad. B064I005.WMF 8. Open the front door, open the toner bottle holder [C], then remove all tape and shipping retainers.

  • Page 44: Connecting The Adf

    MAIN MACHINE (B064/B065) 10. Lower the transfer unit by turning its knob [A]. 11. Remove the bracket [B], and the red tag from the transfer belt (" x1). 12. Remove the pin [C], and the red tag from the cleaning plate.

  • Page 45: Removing And Filling The Development Unit

    MAIN MACHINE (B064/B065) Removing and Filling the Development Unit 1. Remove shutter cover [A] of the toner supply unit (" x1). 2. Remove the lock screw [B] from the toner bottle open/close metal bracket. 3. Make sure that the shipping tape at [C] has been removed.
  • Page 46 MAIN MACHINE (B064/B065) 8. Remove the toner hopper assembly [A] (" x2). 9. Rotate the toner hopper [B] slightly 10° to 20° as you slide it up to remove it. B064I304.WMF 10. While turning the knob [C] slowly, pour in one pack of developer [D] from one end of the development unit to the other.

  • Page 47: Re-Installing The Development Unit

    MAIN MACHINE (B064/B065) Re-installing the Development Unit B064I310.WMF ➀ When re-installing the development unit, engage the plate on the front of the development unit with the silver pin [A] inside the machine, then slide it to the left ➁ toward the drum.

  • Page 48: Initializing The Drum Settings

    MAIN MACHINE (B064/B065) Initializing the Drum Settings After switching on the machine, you must execute SP2963 (Installation Mode) within 60 seconds to 1. Initialize the developer and force toner supply to the development unit, and 2. Initialize the auto process control settings.

  • Page 49: Tandem Tray

    MAIN MACHINE (B064/B065) Rev. 10/2002 Tandem Tray Before shipping the machine, the tandem tray is set for A4 or LT LEF and must be adjusted if the customer wants to use the tandem tray for another paper size. Feed Station...
  • Page 50 MAIN MACHINE (B064/B065) 6. Remove the tray cover [A] (" x2). 7. Remove the motor cover [B] (" x4). B064I566.WMF 8. Re-position the side fences [C] (" x8). The outer slot position is used when loading A4 size paper. 9. Re-install the motor cover and the tray cover.

  • Page 51: Machine Level

    MAIN MACHINE (B064/B065) Machine Level 1. Set a stand [A] at each corner of the machine. 2. Place a level on the exposure glass and use a wrench to turn each nut [B] and level the machine to ±5 mm of the horizontal.

  • Page 52: A3/Dlt Feeder Kit (B475)

    1.3 A3/DLT FEEDER KIT (B475) 1.3.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. A3/DLT Tray ................1 2. Short connector ..............1 3. Page size decals..............1 B475I001.WMF B064/B065 1-18...

  • Page 53: Installation Procedure

    [A] (" x2). 2. Push in the right tandem tray [B]. B475I707.WMF 3. Remove the left tandem tray [C] (" x5). Save these screws. B475I708.WMF 1-19 B064/B065...
  • Page 54 9. Switch the machine on, enter the SP mode and select the paper size for Tray 1 with SP5959 001 (Paper Size – Tray 1) For details, see SP5959 in section “5. Service Tables”. 10. Attach the appropriate decal for the selected paper size. B475I202.WMF B064/B065 1-20...

  • Page 55: Lct (B473)

    Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Flat-head shoulder screw - M4x6........... 1 2. Upper docking pins (grooved)..........2 3. Lower docking pin (not grooved)..........1 4. Installation Instructions ............1 5. Paper Set Decal..............1 1-21 B064/B065...

  • Page 56: Installation Procedure

    1. Remove the filament tape from the body [A] and top cover [B] of the LCT. 2. Remove the tape under the lid [C] of the LCT. NOTE: If LG/B4 Feeder Kit (B474) is to be installed with the LCT, it should be installed at this time. B064/B065 1-22...

  • Page 57: Preparing The Main Machine

    (x1) and the covers over the holes for the docking pins [D]. (x3) B473I003.WMF Installing the LCT 1. Insert the two upper docking pins (grooved) [A] into the upper slots and the lower docking pin [B] into the lower slot. B473I004.WMF 1-23 B064/B065...
  • Page 58 [E], you can remove the right B473I006.WMF panel [F] (" x2). 5. Switch the machine on and execute SP5959 005 (Paper Size – Tray 4 (LCT)) to select the paper size. For details, see SP5959 in section “5. Service Tables.” B064/B065 1-24...

  • Page 59: Lg/B4 Feeder Kit (B474)

    1. Tapping screws - M4x8............4 2. Tapping hex screws - M4x8 ........... 6 3. Harness clamp............... 1 4. B4/LG frame ................1 5. Front bracket................1 6. Rear bracket ................1 7. Bottom plate extension ............1 8. Cover ..................1 1-25 B064/B065...

  • Page 60: Installation Procedure

    Power the machine off ( 1.1.5) and unplug the machine before starting the following procedure. 4. Remove the LCT cover [A] ( x1). 5. Remove the right cover [B] ( x2). 6. Remove the right stay [C] ( x2). B474I001.WMF B064/B065 1-26...
  • Page 61 LG, do the following steps. B474I502.WMF 12. Move the front side fence [A] to the LG position and fasten (" x1). 13. Move the rear side fence [B] to the LG position and fasten (" x1). B474I555.WMF 1-27 B064/B065...
  • Page 62 18. Connect the LCT to the machine (☛ 1.1.2). 19. Switch the machine on, enter the SP mode, then use SP5959 005 (Paper Size – Tray 4 (LCT) to select the new paper size. For details, see SP5959 in section “5. Service Tables”. B474I506.WMF B064/B065 1-28...

  • Page 63: Sheet Finishers (B468/B469)

    4. Lower output tray ..............1 5. Tapping screws - M3x6............2 6. Tapping screws - M4x8............4 7. Tapping screws - M4x14............4 8. Cushion (with double-sided tape) .......... 1 9. Ground (earth) plate .............. 1 10. Installation Instructions ............1 1-29 B064/B065...

  • Page 64: Installation Procedure

    1. Unpack the machine and remove all the wrapping. 2. Remove all filament tape and shipping retainers from the front of the finisher. 3. Open the front door [A] and remove all the tape and shipping retainers from inside the finisher. B468I002.WMF B064/B065 1-30...

  • Page 65: B468/B469 Installation

    8. Connect the plug [H] of the finisher power cord to the connector on the machine. CAUTION Always move the finisher slowly to avoid bending the entrance guide plates. Bent guide plates could interfere with paper transport from the machine to the finisher. 1-31 B064/B065...
  • Page 66 NOTE: Only the lower output tray has a movable support tray [B]. 2. Install the upper output tray [C] (" x2). 3. Attach the staple position decal [D] to the ADF. B469 1. Install the output tray [E] (" x2). 2. Attach the staple position decal [F]. B064/B065 1-32...

  • Page 67: Selecting The Staple Supply Name

    Use this SP to fine adjust the fold and staple positions if they Adjustment are not aligned correctly. See “5. Service Tables”. SP6120 Staple Jogger Allows fine adjustment of the staple unit jogger fences for Adjustment different paper sizes, if required. See “5. Service Tables”. 1-33 B064/B065...

  • Page 68: Punch Unit (B377)

    2. Sensor arm ................1 3. Hopper................... 1 4. Step screw ................1 5. Spring ..................1 6. Spacer (2 mm) ............... 1 7. Spacer (1 mm) ............... 1 8. Tapping screw - M3x8............1 9. Tapping screw - M3x10............2 B064/B065 1-34...

  • Page 69: Installation Procedure

    3. Open the front door and remove the rear cover [A] ( x4). 4. Remove the bracket [B] ( x2) and paper guide [C] ( x1). 5. Remove the plastic knockout [D]. 6. Install the sensor arm [E] ( x1). 7. Install the spring [F]. 1-35 B064/B065...
  • Page 70 13. Fasten the two 1 mm spacers [F] to the rear frame. These may be used during future adjustments. NOTE: The spacers are used to adjust the horizontal positioning of the holes. 14. Reassemble the finisher and check the punch operation. B064/B065 1-36...

  • Page 71: Cover Interposer Tray (B470)

    6. Cover spacer ................. 2 7. Tapping screws - M3x6............5 8. Tapping screws - M4x8............4 9. Tapping screws - M4x6............2 10. Installation Instructions ............1 The extra spacer is provided for the B478 3000-Sheet Finisher. 1-37 B064/B065...

  • Page 72: Installation Procedure

    1. Remove all the filament tape and shipping retainers. B470I001.WMF 2. Remove the cover [A] of the relay connector. 3. Remove the bracket [B] (" x1). NOTE: Loosen the screw. Do not remove it. 4. Remove the guide plate [C] (" x2). B470I002.WMF B064/B065 1-38...
  • Page 73 7. Remove the ground plate [C] from the finisher, then attach it to the bottom plate x2, M3x6). 8. Attach the lower front door extension [D] ( x2, M4x8). 9. Attach the upper front door extension [E] ( x2, M4x8). 10. Attach the lower cover extension [F] ( x2, M4x6). 1-39 B064/B065...
  • Page 74 [I] enter the slots. 20. Secure the lock lever [H] (" x1). B470I005.WMF CAUTION Dock the finisher carefully to avoid bending the entrance guide plates. Bent guide plates could interfere with paper transport from the machine to the finisher. B064/B065 1-40...

  • Page 75: Bin Mailbox (B471)

    Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Trays..................9 2. Guide plate ................1 3. Decals (bin display) ............... 1 4. Tapping screws - M3x8............6 5. Installation Instructions ............1 1-41 B064/B065...

  • Page 76: Installation Procedure

    The cover interposer tray and mailbox cannot be installed on the finisher at the same time. 1. Remove the top cover [A] of the finisher x1). 2. Remove the bracket [B] ( x1). NOTE: Loosen the screw. Do not remove it. B471I002.WMF B064/B065 1-42...
  • Page 77 4. Attach the mailbox [B] to the top of the finisher (" x4, M3x8). 5. Attach the 9 trays [C] to the mailbox. 6. Give the decals [D] to the customer for notation and pasting at the correct location. B471I004.WMF 1-43 B064/B065...

  • Page 78: Printer/Scanner Kit (G338), Printer Kit (G339)

    3. NIB ..................1 4. Screws - M3x8............... 2 5. Ferrite Core ................1 6. Key Top Assembly ..............1 7. Operating Instructions – Printer..........1 8. Installation Instructions............1 9. FCC Label ................1 10. Software CD-ROM ..............3 B064/B065 1-44...

  • Page 79: Installation Procedure

    NOTE: If the angle is too low, the upper contact could bend. 3. Move the outside edge of the ROM DIMM up and down slightly until it works into the connector, then gently press it down level with the controller board. 1-45 B064/B065...

  • Page 80: Installation Procedure

    [D] into CN310 and fasten with the provided screws ( x2). Rating voltage of interface connectors: Max. DC 5V 7. Remove the slot cover [E] ( x1). 8. Install the NIB [F] into CN311 ( x1). Rating voltage of interface connectors: Max. DC 5V B064/B065 1-46...
  • Page 81 11. Wrap the Ethernet cable three times inside the ferrite core, close the ferrite core, then connect the modular jack to the NIB. 12. Follow the procedures in the instruction manuals to perform the user settings. 13. Replace the key top assembly [G]. G338I402.WMF 1-47 B064/B065...

  • Page 82: Ps3 (B525-08)

    1. Remove the rear upper cover (" x2). 2. Remove the controller cover (" x9). 3. Insert the PS3 module [A] into Slot 2. CAUTION Make sure that the DIMM is inserted correctly. (☛ ☛ ☛ ☛ 1.6.2) B064/B065 1-48...

  • Page 83: Usb 2.0 (B525-01)

    USB 2.0 (B525-01) 1.12 USB 2.0 (B525-01) 1.12.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. USB 2.0 PCB................. 1 1-49 B064/B065...

  • Page 84: Installation Procedure

    4. Insert the USB board [B] into the PCI slot. 5. Fasten the slot cover to the USB board ( x2). 6. Use SP5990 005 to print a Self-Diagnostic Report with the system settings and confirm that the machine correctly recognizes the interface. B064/B065 1-50...

  • Page 85: Usb Sp Settings

    High speed/Full speed auto adjust (480Mbps/12Mbps) Full speed (12Mbps fixed) 5844 002 Vendor ID Displays the vendor ID. DFU Displays the product ID. DFU 5844 003 Product ID 5844 004 Dev. Release Num Displays the development release version number. DFU 1-51 B064/B065...

  • Page 86: Accessory Check

    1.13.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. IEEE-1394 Cable 2M 4PI ............1 2. IEEE-1394 Cable 2M 6PI ............1 3. PCB GW1394................ 1 B064/B065 1-52...

  • Page 87: Installation Procedure

    4. Attach the IEEE1394 board [B]. 5. Use the provided cable to connect the machine and the computer. 6. Make sure that the jumper is on TB2 [C]. 7. Print a system settings list and confirm that the machine correctly recognizes the interface. 1-53 B064/B065...

  • Page 88: Up Mode Settings For Ieee 1394

    IP Over 1394 as the default setting for the printing method. • SCSI Print. Enable or disable this setting as required. This setting enables SCSI Print as the default setting for the printing method. • SCSI Print Bi-directional. Switch bi-directional printing on or off for SCSI print. B064/B065 1-54...

  • Page 89: Sp Mode Settings For Ieee 1394

    Determines how successive initiator login in requests are handled during login for SBP-2. 5839 012 Login Enables or disables exclusive login for SBP-2. Sets the limit for the number of logins for SBP-2. Range: 1 5839 013 Login MAX ~ 62. 1-55 B064/B065...

  • Page 90: B Wireless Lan (G628)

    Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. Wireless LAN PCB (GW-WLAN) ........... 1 2. Antenna (GW-WLAN) (options) ..........2 3. Card (GW-WLAN) ..............1 4. Wireless LAN Instructions ............. 1 B064/B065 1-56...

  • Page 91: Installation Procedure

    4) Always remove the antenna before moving the machine. 5) If reception is poor, move the machine and antenna closer to the access point. 9. Print a system settings list and confirm that the machine correctly recognizes the interface. 1-57 B064/B065...

  • Page 92: Up Mode Settings For Wireless Lan

    7. SSID Setting. Enter the SSID (Service Set ID) setting. (The setting is case sensitive.) 8. Channel. This setting is required when Ad Hoc Mode is selected. Range: 1 ~ 14 (default: 11) NOTE: The allowed range for the channel settings may vary for different countries. B064/B065 1-58...
  • Page 93 1 Mbps 400 m (437 yd.) 12. To initialize the wireless LAN settings, use page 2/2. Press Execute to initialize the following settings: • Transmission mode • Channel • Transmission Speed • WEP • SSID • WEP Key 1-59 B064/B065...

  • Page 94: Sp Mode Settings For 802.11B Wireless Lan

    Used to confirm the current WEP key setting. 5840 011 WEP Key Select Used to select the WEP key (Default: 00). 5840 020 WEP Mode Used to display the maximum length of the string that can be used for the WEP Key entry. B064/B065 1-60...

  • Page 95: Key Counter

    7. Hook the key counter holder assembly [I] onto the stepped screw. 8. Change the setting of the Key Counter Management to the customer requirement (User Tools - System Setting - Key Operator Tools). 9. If necessary, change the setting SP5121 (Counter Up Timing). [ I ] 1-61 B064/B065...
  • Page 97 PREVENTIVE MAINTENANCE...

  • Page 99: Preventive Maintenance

    Blower brush. Do SP 3001 002 after cleaning. Pick-off Pawls Replace if necessary. Potential Sensor Blower brush. Quenching Lamp Dry cloth. Transfer Entrance Stay Dry cloth. Ozone Filter (Top) Cleaning Filter Cleaning Side Seal Dry cloth. Cleaning Entrance Seal Dry cloth. B064/B065...
  • Page 100 NOTE: Replace pick-up, feed and separation rollers as a set. Check the counter value for each paper tray station with SP7204 (Copy Counter – Paper Trays). If the value has reached 300K, replace the rollers. After replacing the rollers, reset the counter with SP7816 (Copy Counter Reset). B064/B065...
  • Page 101 Hot Roller Bearings 1000 Hot Roller Strippers Pressure Cleaning Replace as a set. Roller Pressure Cleaning Roller Bearings Pressure Cleaning Roller Spring Plate Pressure Roller Replace pressure roller and bearings together. Pressure Roller Bearings Thermistors Transport Rollers Alcohol Fusing Lamp B064/B065...
  • Page 102 Paper Feed Belt CIS Glass Dry cloth White Guide Plate Dry cloth Sensors Blower brush. Platen Cover Sheet Water or alcohol Drive Gears Grease G501. Transport Rollers Water or alcohol Entrance Roller White Platen Roller Pre-Scanning Roller Scanning Roller Exit Roller B064/B065...

  • Page 103: Optional Peripheral Devices

    2.2 RELATED SP CODES This is a list of the PM related SP codes. For details, refer to Section “5 Service Tables”. 7803* PM Counter Display Displays the PM count since the last PM. 7804* PM Counter Reset Resets the PM count. B064/B065...
  • Page 105 REPLACEMENT AND ADJUSTMENT...

  • Page 107: Replacement And Adjustment

    If the drum unit is loose, poor contact of the drum connectors may cause electrical noise, resulting in unexpected malfunctions (RAM data change is the worst case). 3. To prevent drum scratches, remove the development unit before removing the drum unit. B064/B065...

  • Page 108: Transfer Belt Unit

    4. Do not touch the glass surface of the polygon mirror motor unit with bare hands. 5. After replacing the LD unit, do the main scan adjustment (☛3.5.2). Otherwise, an SC condition will be generated. B064/B065...

  • Page 109: Charge Corona

    8. When using a vacuum cleaner to clean the development unit casing, always ground the casing with your fingers to avoid damaging the toner density sensor with static electricity. 9. When replacing the TD sensor, replace the developer, then execute SP2801 (TD Sensor Initialization) and SP2962 (Adjustment of Drum Conditions). B064/B065...

  • Page 110: Cleaning

    3.1.11 USED TONER 1. We recommend checking the amount of used toner at every EM. 2. Dispose of used toner in accordance with local regulations. Never throw toner into an open flame, for toner dust may ignite. B064/B065...

  • Page 111: Special Tools And Lubricants

    Flash Memory Card – 4 MB N8036701 Case – Flash Memory Card G0219350 Loop Back Connector VSST9500 Test Chart – S5S – DF(10 Sheet/Set) 3.2.2 LUBRICANTS Part No. Description A2579300 Grease Barrierta – JFE 5 5/2 52039502 Silicon Grease G-501 B064/B065...

  • Page 112: Operation Panel And External Covers

    B064R801.WMF [A]: Shoulder screws (! x2) [B]: Operation panel (" x1) 3.3.2 FRONT DOOR B064R802.WMF While supporting the front door [A] with one hand, press down on the hinge bracket [B] then raise the door slightly to remove it. B064/B065...

  • Page 113: Right Covers

    3. Lower right cover [D] (! x2) • After removing the screws, slide the cover down to remove it. • When re-attaching, before tightening the screws make sure that the tabs [E] on the cover are engaged with the grooves on the machine. B064/B065...

  • Page 114: Left Covers

    [B]: Left lower cover (! x2) • Slide down to remove. • When re-attaching, before tightening the screws make sure that the tabs on the cover are engaged with the grooves on the machine. B064/B065...

  • Page 115: Rear Covers

    • When re-attaching, before tightening the screws make sure that the tabs on the cover are engaged with the shoulder screws. [C]: Rear lower cover (! x2) • When re-attaching, before tightening the screws make sure that the tabs on the cover are engaged with the shoulder screws. B064/B065...

  • Page 116: Scanner

    [D]: Connector (2nd from the top) (" x1) [E]: ADF base left and right plates (! x2) • While holding the ADF firmly, slide the ADF back and lift the large end of the keyholes over the shoulder screws. B064/B065 3-10...

  • Page 117: Top Covers

    SCANNER Top Covers B064R010.WMF ADF (☛ 3.4.1) [A]: Top inside cover (! x2) [B]: Top left cover (! x1) [C]: Top right cover (! x1) [D]: Operation panel (! x1) (☛ 3.3) 3-11 B064/B065...

  • Page 118: Exposure Glass

    When re-installing the exposure glass: • Position the exposure glass first. Make sure that the arrow mark is in the upper left corner. • When re-installing the left cover, make sure it is seated correctly. B064/B065 3-12...

  • Page 119: Scanner Original Size Sensors

    SCANNER 3.4.3 SCANNER ORIGINAL SIZE SENSORS B064R004.WMF Exposure glass (☛ 3.4.2) [A]: Original length sensor (! x1, " x1) NOTE: In North America, two length sensors are provided. [B]: Original width sensor (! x1, " x1) 3-13 B064/B065...

  • Page 120: Lens Block

    [D]: Lens block (! x2, " x3) NOTE: To avoid damaging the lens block, never set it down on the side with the PCB; turn it over with the PCB up. Re-assemble the machine, then perform the scanner and printer adjustments. (☛ 3.14) B064/B065 3-14...

  • Page 121: Exposure Lamp

    Push the 1st scanner [A] to the cutout [B] in the scanner frame. [C]: Exposure lamp cover ( x2) [D]: Exposure lamp ( x3,  x1) NOTE: Never touch the surface of the exposure lamp with bare fingers. 3-15 B064/B065...

  • Page 122: Lamp Regulator

    Exposure lamp cover and exposure lamp (☛ 3.4.5) [A]: Metal strip reflector NOTE: Avoid touching the surface of the reflector and do not bend it. [B]: Lamp regulator ribbon connector [C]: Lamp regulator (! x 4, " x1) B064/B065 3-16...

  • Page 123: Scanner Motor Drive Board (Sdrb)

    SCANNER 3.4.7 SCANNER MOTOR DRIVE BOARD (SDRB) B064R007.WMF Rear upper cover (☛ 3.3.5) [A]: Scanner motor drive board (! x3, " x3) 3-17 B064/B065...

  • Page 124: Scanner Motor

    [C]: Exhaust fan (! x1, " x1) [D]: Development power pack (! x2, " x3) [E]: Vent (! x2) [F]: Scanner motor (" x1, harnesses x2, ! x3, timing belt x1) Re-assemble the scanner, then do the scanner and printer adjustments. (☛ 3.14) B064/B065 3-18...

  • Page 125: Scanner Hp Sensor

    SCANNER 3.4.9 SCANNER HP SENSOR B064R009.WMF Rear upper cover (☛ 3.3.5) [A]: Sensor bracket and leaf (! x1) [B]: Scanner HP sensor (" x1) 3-19 B064/B065...

  • Page 126: Scanner Wire Replacement

    [A]: Scanner unit external cover (! x4, " x1) [B]: Left stay (! x5) [C]: Right stay (! x5) [D]: ADF upper support frame (! x8) [E]: Lower support frame (! x6) [F]: Scanner unit front panel (! x6) B064/B065 3-20...

  • Page 127: Wire Removal: Back

    SCANNER Wire Removal: Back B064R014.WMF [A]: Drive pulley (! x1) [B]: Timing belt [C]: Tension bracket (! x1, spring x1) [D]: Rear wire pulley (! x1) and rear scanner wire 3-21 B064/B065...

  • Page 128: Wire Removal: Front

    SCANNER Wire Removal: Front B064R013.WMF [A]: Tension bracket (! x1, spring x1) [B]: Front wire pulley (! x1) • Remove the screw. While pulling back on the drive shaft, remove the pulley shaft. [C]: Scanner wire B064/B065 3-22...

  • Page 129: Attaching The New Wire

    4. Wind the end of the wire with the bead [C] as shown ( 5. Wind the ring-end of the wire around the pulley [D], install the tension bracket [E] , then tighten the screw slightly to temporarily lock the wire to the bracket &'( 3-23 B064/B065...
  • Page 130 1st scanner bracket screws, tension bracket screw. 10. With the pulley facing directly up, tighten the screws again to fix the pulley in place. 11. Re-assemble the scanner, then perform the scanner and printer adjustments. (☛ 3.14) B064/B065 3-24...

  • Page 131: Scanner Heater

    Operation panel (☛ 3.3.1) [A]: Scanning glass plate (! x 4). [B]: Scanner heater (! x 2). [C]: Fasten the cable with the harness clamp. [D]: Fasten the connector on the left side of the machine (" x1). 3-25 B064/B065...

  • Page 132: Laser Unit

    • Never power on the machine with any of these components removed: 1) LD unit, 2) polygon motor cover, 3) synchronization detector. 3.5.1 CAUTION DECALS Two caution decals are provided for the laser section. DECAL6.WMF B064R018.WMF B064/B065 3-26...

  • Page 133: Ld Unit And Polygon Motor

    Before fastening the polygon motor in place (! ! ! ! x3, " " x2), make sure that " " the glass panel of the laser port is facing to the right (toward the mirrors in the optical path). 3-27 B064/B065...
  • Page 134 Reading from left to right, these are the correct settings for SP2115 (Main Scan Beam Pitch Adjustment) 001, 002, and 003. • Do not remove this label and make sure it is flat against the side of the LD unit. 3. Perform the scanner and printer adjustments. (☛ 3.14) B064/B065 3-28...

  • Page 135: Laser Synchronization Detector Replacement

    Remove the right side cover (! x2) NOTE: If the optional LCT is installed, disconnect it (! x1). [A]: Development unit fans (! x4, " x1) [B]: Synchronization detector (! x1, " x1) After replacement, set SP1002 001~007 (Side-to-Side Registration) to the defaults. 3-29 B064/B065...

  • Page 136: Laser Unit Alignment

    5. Loosen the screws of the laser exposure unit (! x3). " B064R913.WMF 6. While watching the scale [A], use a flathead screwdriver [B] to move the laser exposure unit left or right to adjust the position of the unit. B064/B065 3-30...
  • Page 137 NOTE: The scale is set for increments of 1 mm. 8. After adjustment, tighten the screws on the laser exposure unit, re-assemble the machine and print the pattern again with SP2902 003 018. 9. Check the pattern. Repeat the procedure if more adjustment is required. 3-31 B064/B065...

  • Page 138: Drum Unit

    • Allow the unit to slip to the right, then slowly pull it out of the machine. NOTE: If the LCT is installed, you may need to remove the front door of the copier to allow removal of the development unit. B064/B065 3-32...

  • Page 139: Re-Installation

    2. Install the test development unit, then input the V for this unit into SP2220. 3. After the test, reinstall the old development unit, and change SP2220 back to the original value. 3-33 B064/B065...

  • Page 140: Charge Corona Unit

    DRUM UNIT 3.6.2 CHARGE CORONA UNIT B064R202.WMF Development unit (☛ 3.6.1) [A]: Charge corona unit (! x1, " x1) B064/B065 3-34...

  • Page 141: Charge Corona Wire And Grid

    5) After replacing the charge corona wire, make sure that the wire cleaner pads are engaged correctly with the wires. 6) After replacing the wire, set SP2001 001 (Charge Roller Bias Adjustment – Applied Voltage for Image Processing) to the default. 3-35 B064/B065...

  • Page 142: Charge Corona Wire Cleaning Pads

    DRUM UNIT 3.6.4 CHARGE CORONA WIRE CLEANING PADS B064R357.WMF Charge corona unit (☛ 3.6.2) Charge corona wire and grid (☛ 3.6.3) [A]: Cleaning pad (# x1) B064/B065 3-36...

  • Page 143: Opc Drum Removal

    2) Never use alcohol to clean the surface of the OPC drum. Blow dry the OPC drum, then wipe clean with a clean, slightly damp cloth. 3) Before installing a new drum, dust the surface of the OPC drum carefully with setting powder. 3-37 B064/B065...

  • Page 144: Quenching Lamp

    3.6.7 DRUM POTENTIAL SENSOR B064R208.WMF OPC drum (☛ 3.6.5) [A]: Drum potential sensor (! x2, " x1) NOTE: After replacing the drum potential sensor, do SP2962 (Adjustment of Drum Conditions), only if SP3901 (Auto Process Control) is on). B064/B065 3-38...

  • Page 145: Cleaning Filter

    If the edge of a new blade is accidentally wiped clean, dust it lightly with some toner before installing 4) Before installing a new blade, make sure that the blade side seals are not pinched by the blade. 3-39 B064/B065...

  • Page 146: Cleaning Brush

    NOTE: 1) After replacing the cleaning brush, clean the ID sensor to make sure that it is clean and free of toner. 2) Avoid touching the cleaning brush with bare hands. 3) Check the entrance seals and confirm that they are not bent. B064/B065 3-40...

  • Page 147: Pick-Off Pawls

    Pick-off pawls (☛ 3.6.11) [A]: ID sensor (! x2, " x1) After replacing the sensor, do the following SPs: • SP2962 (Adjustment of Drum Conditions), only if SP3901 (Auto Process Control) is on). • SP3001 002 (ID Sensor Initialization Setting). 3-41 B064/B065...

  • Page 148: Drum Motor

    • The panel swings open like a door. You do not need to remove it. Flywheel (! x3) (not shown) [A]: Three gears (! x1, # x2, Timing belt) [B]: Spring [C]: Timing belt [D]: Drum motor (" x1, ! x5) B064/B065 3-42...

  • Page 149: Toner Collection Bottle

    2. Remove the lock pin [B], then pull out the toner collection bottle [C] and its base [D]. 3. Detach the bottle from the base clamp [E] and replace it. 3.6.15 TONER SEPARATION UNIT B064R309.WMF Development unit (☛ 3.6.1) [A]: Toner separation unit (! x3) 3-43 B064/B065...

  • Page 150: Ozone Filters

    [B]: Ozone filter (top) [C]: Ozone filter (bottom) B064R828.WMF 3.6.17 OPTICS DUST FILTER [A]: Filter cover [B]: Optics dust filter B064R829.WMF 3.6.18 INTERNAL DUST FILTER 1. Open the front door. 2. Pull out the internal dust filter [A], B064R831.WMF B064/B065 3-44...

  • Page 151: Development Unit

    [E] from one end of the development unit to the B064R365.WMF other. • Make sure that the developer is evenly distributed. NOTE: Continue to turn the knob several times to prevent clumping in the developer. 3-45 B064/B065...
  • Page 152 • On the operation panel keypad, press #$%. • Hold down Clear/Stop & for more than 3 seconds. • Press “Copy SP” on the touch-panel. • Press '($#. • Read the lot number from the package, enter the number, then press ). • Press Execute. B064/B065 3-46...

  • Page 153: Development Filter

    [A]: Toner hopper [B]: Development filter • Make sure that the rails where the development filter bracket [C] connects to the development unit are clean and free of toner. If there is any toner in the rails, wipe them clean. 3-47 B064/B065...

  • Page 154: Entrance Seal And Side Seals

    • Clean the entrance seal bracket before re-installing it. • When re-installing, make sure the tabs [C] and notches are engaged at four locations. [D]: Side seals • Remove the side seals from both ends, clean the area, and replace with new seals. B064/B065 3-48...

  • Page 155: Td Sensor

    Development unit (☛ 3.6.1) [A]: Toner hopper (! x2) [B]: Toner end sensor (! x2) • Remove the screws carefully to avoid stripping the holes. • Before installing a new toner end sensor, clean the toner end sensor port [C]. 3-49 B064/B065...

  • Page 156: Toner Supply Motor

    • 2 screws on the bottom, 1 screw on the side. [E]: Toner supply motor bracket (! x2) [F]: Toner supply motor (! x2) NOTE: After re-installation the tab [G] should be behind the stay and its pin below should be in the open track below. B064/B065 3-50...

  • Page 157: Development Motor

    [B]: Waste toner pump tube (! x1, " x1) [C]: Drive rod • Lift the toner pump tube to disengage the drive rod, pull out the rod, and push the rubber tube aside. [D]: Development motor bracket (! x3, " x1) [E]: Development motor (! x4) 3-51 B064/B065...

  • Page 158: Transfer Belt Unit

    OPC drum unit. However, the transfer belt unit must be removed carefully to avoid scratching the surface of the transfer belt on the OPC drum unit [D] above. Avoid touching the belt with bare hands. B064R550.WMF B064/B065 3-52...

  • Page 159: Transfer Belt

    NOTE: To avoid scratching the belt on the guide, never rotate the belt unit farther than 90 degrees. 4. Release the drive roller [E] (! x2). 5. Press in on the drive roller to collapse the unit into a “U” shape [F]. 6. Remove the belt and replace it. 3-53 B064/B065...
  • Page 160 • After re-installing the transfer belt unit, turn the belt and confirm that the toner collection coil turns. • The transfer belt and transfer roller cleaning blade must always be replaced together (☛ 3.8.3). B064/B065 3-54...

  • Page 161: Transfer Roller Cleaning Blade

    4) Work carefully around the transfer power pack located inside the transfer belt unit, especially when cleaning with an vacuum cleaner, to avoid damaging the power pack with static electricity. 3-55 B064/B065...

  • Page 162: Discharge Plate

    7. Remove the discharge plate [E]. NOTE: When you re-assemble the discharge unit, set the discharge plate and make sure that it is perfectly flat before re-connecting the tabs. Before re-attaching the bracket [C], make sure that all the tabs are connected. B064/B065 3-56...

  • Page 163: Transfer Power Pack

    • Pass the ground terminal wire under the top connector of the solenoid bracket and tighten all the screws of the solenoid bracket. • Make sure the wire is below all the wire guides at the top. 3-57 B064/B065...

  • Page 164: Fusing Unit

    • Pull the fusing unit release lever, then pull the unit out on the rail supports. [C]: Open the exit separation pawl assembly. [D]: Stopper bracket ( [E]: Fusing unit ( • Support the bottom of the fusing unit with your hand when you remove it. B064/B065 3-58...

  • Page 165: Fusing Unit Thermistors And Thermostats

    • Press in to release the pawls inside, then remove. [B]: Thermistor (! x1, " x1) [C]: Bracket (! x2) [D]: Thermistor (! x1) [E]: Thermostats (! x3) NOTE: When re-installing, set the harness clamp [E] in the correct position. 3-59 B064/B065...

  • Page 166: Web Cleaning Roller

    This SP code must be executed to release SC550. 2) Be sure to print an SMC report before executing Memory All Clear (SP5801). After executing SP5801, be sure to re-enter the value recorded for SP1902 001 in the SMC report. B064/B065 3-60...

  • Page 167: Web Unit Assembly

    NOTE: Before reassembling the machine, confirm that 1) there is no slack in the web roll, 2) the web is below the feeler of the web end sensor. 7. Attach the upper cover. After installing a new web roll, reset SP1902 001 to zero. 3-61 B064/B065...

  • Page 168: Web Motor And Web End Sensor

    Bracket [A]. B064R520.WMF B064R521.WMF Web unit and end cover ( 3.1.3) [A]: Bracket ( [B]: Web motor positioning bracket ( [C]: Web motor [D]: Web motor/sensor mount ( [E]: Web end sensor ( x1, harness x1) B064/B065 3-62...

  • Page 169: Pressure Roller Cleaning Unit

    NOTE: 1) When attaching the lower cover of the pressure roller cleaning roller, make sure that the tab [D] engages with the groove [E]. 2) If the bushings are noisy after replacement, lubricate them on both ends and the holes where the bushings are attached with Barietta Grease L553R. 3-63 B064/B065...

  • Page 170: Fusing Lamps, Hot Roller, And Pressure Roller

    [D]: Rear fusing lamp holder (! x1) [E]: Front fusing lamp connectors (" x2) [F]: Front fusing lamp holder (! x3) [G]: Fusing lamps NOTE: Handle the fusing lamps carefully to prevent breaking them; avoid touching them with bare hands. B064/B065 3-64...
  • Page 171 FUSING UNIT B064R513.WMF B064R514.WMF Web unit (☛ 3.1.3) [A]: Pressure arm • Insert the tips of two screwdrivers and press down to release. [B]: C-clamps (both ends) [C]: Drive gear [D]: Bushings (both ends) [E]: Bearings [F]: Hot roller 3-65 B064/B065...
  • Page 172 [C]: Lubricate the inner and outer surfaces of the bushings with Barrierta S552R grease. NOTE: If the bushings are warm, allow them to cool before applying the Barrierta grease. Applying the grease while the bushings are hot could generate gas. B064/B065 3-66...

  • Page 173: Important Notes About Fusing Unit Assembly

    • The discharge brush [C] on the fusing terminal bracket should contact the inner surface of the hot roller. • Check that there is some play [D] (in the direction indicated by the arrows) in the positioning of the fusing lamps. 3-67 B064/B065...

  • Page 174: Pressure Roller

    Two holes [F] are provided on each pressure arm for the springs. Normally the springs should be attached to the lower holes. Attaching the springs to the upper holes exerts less pressure on the hot roller. Attach the springs to the upper holes only for especially thin paper. B064/B065 3-68...

  • Page 175: Stripper Pawls

    FUSING UNIT 3.9.8 STRIPPER PAWLS B064R517.WMF B064R523.WMF Remove the fusing unit (☛ 3.1.1) [A]: Top cover (! x1) [B]: Bracket (! x1, spring x1) [C]: Inner cover (! x2) [D]: Stripper pawl (# x1, spring x3) 3-69 B064/B065...

  • Page 176: Nip Band Width Adjustment

    The nip band width can be adjusted by changing the position of the springs [B] on either end of the pressure roller. The fusing temperature can also be adjusted with SP1105 (Fusing Temperature Adjustment) for Normal, OHP, and Thick Paper. B064/B065 3-70...

  • Page 177: Fusing Unit Exit Sensor

    3.9.10 FUSING UNIT EXIT SENSOR B064R518.WMF Fusing unit (☛ 3.1.1) [A]: Open the hot roller stripper pawl unit [B]: Exit guide plate (! x2) [C]: Fusing exit sensor holder (! x2) [D]: Plate spring [E]: Fusing exit sensor (" x1) 3-71 B064/B065...

  • Page 178: Fusing/Exit Motor

    Rear upper cover (☛ 3.3.5) Open the I/O board (! x2) [A]: CNB bracket (! x4, " x all) [B]: Timing belt [C]: Fusing/exit motor bracket (! x1) Fusing/exit motor (! x2) • The fusing/exit motor (not shown) is inside the bracket. B064/B065 3-72...

  • Page 179: Fusing Exit And Exit Unit Entrance Sensors

    Open the front door and pull out the exit/inverter unit. [A]: Fusing exit sensor bracket (! x2) [B]: Fusing exit sensor (" x1) [C]: Exit unit entrance sensor bracket (! x2) [D]: Exit unit entrance sensor (" x1) 3-73 B064/B065...

  • Page 180: Duplex Unit

    NOTE: To re-install the duplex unit, insert the duplex unit partially, only until it enters the black guide rail, then re-attach each slide rail roller. After that, push the duplex unit into the machine completely. This method prevents interference from the guide plate during installation. B064/B065 3-74...

  • Page 181: Duplex Unit Side-To-Side Adjustment

    A smaller value shortens the distance. If the fences are too far apart, skewing may occur in the duplex tray. If the fences are too close, the paper may be creased in the duplex unit. For details, see “5. Service Tables”. 3-75 B064/B065...

  • Page 182: Duplex Motors

    DUPLEX UNIT 3.10.4 DUPLEX MOTORS Duplex Inverter Motor B064R751.WMF B064R753.WMF [A]: Remove the cover (! x3) [B]: Inverter motor bracket (! x3) [C]: Inverter motor (harness x1, " x1, ! x2, timing belt x1) B064/B065 3-76...

  • Page 183: Duplex Jogger And Transport Motors

    DUPLEX UNIT Duplex Jogger and Transport Motors B064R754.WMF B064R755.WMF [A]: Jogger motor (" x1, ! x2) [B]: Transport motor bracket (harness x1, " x1, ! x3, timing belt x1) [C]: Transport motor (! x2) 3-77 B064/B065...

  • Page 184: Duplex Transport Clutch/Jogger Hp Sensor

    [B]: Jogger motor bracket (harnesses x4, ! x3) [C]: Transport clutch (harness x1, " x1) • To release the clutch, push in the catch pawl on the side of the shaft. [D]: Jogger HP sensor (spring x1, ! x2, " x1) B064/B065 3-78...

  • Page 185: Duplex Entrance Sensor

    DUPLEX UNIT 3.10.6 DUPLEX ENTRANCE SENSOR B064R762.WMF [A]: Bracket (! x2) [B]: Duplex entrance sensor (" x1) • At re-assembly, insert the plunger into the solenoid before re-attaching the solenoid. 3-79 B064/B065...

  • Page 186: Duplex Transport Sensor 3

    • The front screw is a shoulder screw. Insert the screws in the correct holes when re-attaching. [B]: Remove the screw in the center of the table to release the sensor bracket below. [C]: Transport sensor 3 (" x1) B064/B065 3-80...

  • Page 187: Inverter Exit Sensor, Transport Sensors 1 & 2

    • To avoid breaking the tabs under the left edge of the table, pull the table to the right to disengage the tabs and then remove. [E]: Inverter exit sensor (! x1, harness x1, " x1) [F]: Transport sensor 1 (harness x1, " x1) [G]: Transport sensor 2 (harness x1, " x1) 3-81 B064/B065...

  • Page 188: Duplex Jogger Belt Adjustment

    [A]. If you are adjusting the belt, loosen the screw and slide the plastic piece [B] on the belt to the left or right to adjust the position of the front fence, then tighten the screw. B064/B065 3-82...

  • Page 189: Paper Feed

    Tandem Tray Removal 1. Open the front door. 2. Pull out the tandem tray drawer [A] completely to separate the left [B] and right [C] sides of the tandem tray. 3. Remove the left tandem tray [D] (! x5). 3-83 B064/B065...
  • Page 190 NOTE: 1) When re-installing the right tandem tray, make sure that the wheels [B] ride on the slide rail [C]. 2) When re-installing the right tandem tray, make sure that the tandem tray stopper [D] is set behind the stopper [E] on the frame. B064/B065 3-84...

  • Page 191: Rear Fence Return Sensor Replacement

    PAPER FEED Rev. 07/2002 3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT B064R586.WMF ⇒ Power off the machine ( 1.1.5). Pull out the tandem feed tray. [A]: Rear bottom plate ( [B]: Return sensor ( x1). 3-85 B064/B065...

  • Page 192: Rear Fence Hp Sensor Replacement

    ⇒ Power off the machine ( 1.1.5). Pull out the tandem feed tray. [A]: Rear bottom plate ( x1). [B]: Back fence transport gear ( [C]: Move the back fence to the right. [D]: Rear HP sensor ( B064/B065 3-86...

  • Page 193: Tandem Right Tray Paper Sensor Replacement

    3.11.4 TANDEM RIGHT TRAY PAPER SENSOR REPLACEMENT B064R587.WMF B064R588.WMF ⇒ Power off the machine ( 1.1.5). ⇒ Remove the right tandem tray ( 3.11.1) [A]: Inner cover ( [B]: Side fences ( x1 each) [C]: Bottom plate ( [D]: Connector ( [E]: Sensor ( 3-87 B064/B065...
  • Page 194 [B]: Remove the left stay. [C]: Wire stoppers. • Slightly lift the front bottom plate and unhook. [D]: Wire covers (# x1 each) [E]: Bracket (! x1, # x1, bushing x1) [F]: Gear [G]: Bottom plate lift wire B064/B065 3-88...
  • Page 195 NOTE: When re-installing the bottom plate lift wire: 1) Set the positioning pin [A] in the hole [B], and set the projection [C] in the hole [D]. 2) Position the wire as shown [E]. 3) Do not cross the wires. 3-89 B064/B065...

  • Page 196: Tandem Lct Paper Size Change

    [B] from the left tandem tray. 3. Remove the right tandem inner cover [C] (! x2). 4. Re-position the side fences [D] (! x1 each). A4: Outer slot position LT: Inner slot position 5. Re-install the right tandem inner cover. B064/B065 3-90...
  • Page 197 8. Remove the rear side fence [C] (! x4) and re-position the rear cover [D] (! x2). 9. Re-position the side fences [C] [E] (! x4). A4: Outer slot position LT: Inner slot position 10. Re-install the DC motor cover and the tray cover. 3-91 B064/B065...
  • Page 198 13. Reinstall the rear bottom plate. 14. Input the new paper size into SP 5959 001 (Paper Size – Tray 1). For details, see SP5959 in section “4. Service Tables”. 15. Do the scanner and printer adjustments. (☛ 3.6) B064/B065 3-92...

  • Page 199: Pick-Up, Feed, Separation Roller Replacement

    (Tray 1), universal trays (Tray 2, Tray 3), by-pass tray, and ADF are similar, the only rollers that are interchangeable are the tandem and universal trays (Trays 1,2,3). 2) Do not touch the surface of new rollers during replacement. 3-93 B064/B065...

  • Page 200: Feed Unit

    Pull out all three trays (do not remove). [A]: Nylon peg [B]: Toner collection bottle [C]: Vertical transport guide [D]: Inner cover (! x2) NOTE: When re-installing the vertical transport guide, remove the lower right cover then insert from [E]. (☛ 3.3.3) B064/B065 3-94...
  • Page 201 • 1st feed unit only. [B]: Feed unit (! x1, " x3) • Insert your hand from the right and pull the feed unit forward. NOTE: To avoid hitting the unit on the sides of the machine, remove it carefully and slowly. 3-95 B064/B065...

  • Page 202: Separation Roller Pressure Adjustment

    NOTE: The separation roller gear [B] is positioned at the groove before shipping. 3. To adjust for thick paper, move the separation roller gear [B] to the left to decrease the pressure. –or- To correct misfeeds, move the separation roller gear to the right to increase the pressure. B064/B065 3-96...

  • Page 203: Relay Sensor

    PAPER FEED 3.11.10 RELAY SENSOR B064R766.WMF [A]: Remove the LCT entrance guide cover. [B]: Relay sensor bracket (! x1) [C]: Relay sensor (" x1) 3-97 B064/B065...

  • Page 204: By-Pass Paper Size Detection Board

    • SP1904 001 By-pass Tray Paper Size Detection – Minimum Size Move the side fences to the minimum size, then execute this SP. • SP1904 002 By-pass Tray Paper Size Detection – Maximum Size Move the side fences to the maximum size, then execute this SP. B064/B065 3-98...

  • Page 205: By-Pass Tray Rollers

    NOTE: 1) Even though the FRR mechanisms for the tandem tray (Tray 1), universal trays (Tray 2, Tray 3) and the by-pass tray are identical, the rollers are not interchangeable. 2) Do not touch the surface of new rollers during replacement. 3-99 B064/B065...

  • Page 206: By-Pass Separation Roller Pressure Adjustment

    • When feeding special paper, especially thick paper • When the customer experiences feed problems NOTE: The separation roller gear is positioned at the groove before shipping. 2. Move the separation roller gear right to increase the pressure to correct misfeeds. B064/B065 3-100...

  • Page 207: Registration Sensor

    PAPER FEED 3.11.14 REGISTRATION SENSOR B064R710.WMF B064R711.WMF [A]: Inner cover (! x4) Development unit (☛ 3.6.1) Charge corona unit (☛ 3.6.2) OPC drum unit (☛ 3.6.5) [B]: Paper dust removal unit (! x1, " x1) [C]: Registration sensor 3-101 B064/B065...

  • Page 208: Registration And By-Pass Unit Removal

    5. Remove the right upper cover. (☛ 3.3.3) 6. Rear upper cover (☛ 3.3.5) 7. Disconnect the following connectors: • Relay clutch connector [C] • Guide plate solenoid connector [D] • Guide plate sensor connector [E] • By-pass tray unit connectors [F] B064/B065 3-102...
  • Page 209 • Make sure that the unit does not catch on any harnesses. • On re-installation, make sure that no harnesses are pinched between the unit and the machine frame. • You must re-install the by-pass unit with the duplex unit open. 3-103 B064/B065...

  • Page 210: Pcbs And Hdd

    3.12.1 BCU BOARD (BASE ENGINE CONTROL UNIT) Rear upper cover (☛ 3.3.5) [A]: BCU board bracket (! x4) B064R806.WMF [B]: BCU board (! x4, " x17) B064R807.WMF • After replacing this board, execute SP 3001 002 (ID Sensor Initialization) B064/B065 3-104...

  • Page 211: Controller Board

    [B]: Controller cover (! x9) [C]: Controller board (! x2, " x2) • Pull the controller board out in the direction of the arrow. Take the NVRAM from the old controller board and install it on the new board. B064R809.WMF 3-105 B064/B065...

  • Page 212: Ipu Board (Image Processing Unit)

    Flywheel (! x3) [A]: Development power pack (! x2, " x3) NOTE: Mark the bayonet connectors [B], C] with a felt pen to ensure that they are not connected incorrectly when the power pack is re- connected. B064R811.WMF B064/B065 3-106...

  • Page 213: Psu, Pfc Boards

    [B]: HDD bracket (! x8, " x4) [C]: HDD (! x8) Execute SP5832 001 (HDD Format – All) to format the hard disk. Follow the procedure described in “Stamp Data Update” on page 5-12 to download the stamp data. B064R813.WMF 3-107 B064/B065...

  • Page 214: Nvram

    13. Execute SP3001 002 (ID Sensor Initialization) to initialize the ID sensor. 14. Execute SP5907 (Plug & Play) and enter the brand and model name of the machine for Windows Plug & Play capability. 15. For details about SP initial settings, see “Section 5 Service Tables”. B064/B065 3-108...

  • Page 215: Adf Covers

    Open the feed cover [A] (! x1, " x2, ground wire x1). [B]: Front cover (! x2) • Press down on the tabs to remove. [C]: Rear cover (! x2) • Press down on the tabs to remove. 3-109 B064/B065...

  • Page 216: Feed Unit

    3.13.2 FEED UNIT B064R052.WMF 1. Open the feed cover [A]. 2. Remove the snap fitting [B]. 3. Push the feed unit slowly to the left to disengage the shaft [C] on the right, then lift it out. B064/B065 3-110...

  • Page 217: Feed Belt And Pick-Up Roller

    5. Hold the feed belt holder [D] by the left and right sides, then carefully pull it off the bushing. Do not let the springs [E] fall. 6. Remove the feed belt [F]. NOTE: When re-assembling, set the pick-up roller springs first, then follow this procedure in reverse. 3-111 B064/B065...

  • Page 218: Separation Roller

    3.13.4 SEPARATION ROLLER B064R065.WMF Open the feed cover. ⇒ Feed unit ( 3.13.2) [A]: Separation roller cover • Use the tip of a screwdriver to push up the cover. [B]: C-Clamp ( [C]: Separation roller [D]: Torque limiter clutch B064/B065 3-112...

  • Page 219: Registration Sensor

    Rev. 07/2002 3.13.5 REGISTRATION SENSOR B064R066.WMF B064R067.WMF Open the feed cover. ⇒ Feed unit ( 3.13.2) [A]: Guide plate ( [B]: Registration sensor bracket ( [C]: Registration sensor ( 3-113 B064/B065...

  • Page 220: Adf Control Board

    Rev. 07/2002 3.13.6 ADF CONTROL BOARD B064R074.WMF ⇒ Rear cover ( 3.13.1) [A]: ADF board ( x14) B064/B065 3-114...

  • Page 221: Original Width, Interval, And Skew Correction Sensors

    3.13.7 ORIGINAL WIDTH, INTERVAL, AND SKEW CORRECTION SENSORS B064R055.WMF B064R056.WMF [A]: Open the feed cover. [B]: Guide plate (! x3) [C]: Width sensor guide plate (! x1) [D]: Original width sensors (x4) [E]: Interval sensor (" x1) [F]: Skew correction sensor (" x1) 3-115 B064/B065...

  • Page 222: Original Length Sensors

    B064R057.WMF [A]: Open the original tray. [B]: Lower cover (! x4) [C]: Original length sensor 1 – B5 (" x1) [D]: Original length sensor 2 – A4 (" x1) [E]: Original length sensor 3 – LG (" x1) B064/B065 3-116...

  • Page 223: Df Position And Aps Sensor

    Rev. 07/2002 3.13.9 DF POSITION AND APS SENSOR B064R064.WMF Open the ADF. ⇒ ADF rear cover. ( 3.13.1) [A]: Bracket ( [B]: ADF position sensor ( [C]: APS sensor ( 3-117 B064/B065...

  • Page 224: Other Adf Sensors

    [A]: C-Clamps ( [B]: Original tray ( [C]: Bottom plate ( [D]: Original set sensor ( [E]: Feed cover sensor ( [F]: Bottom plate HP sensor ( [G]: Pick-up roller HP sensor ( ( [H]: Bottom plate position sensor ( B064/B065 3-118...
  • Page 225 Rev. 07/2002 3.13.11 BOTTOM PLATE LIFT MOTOR B064R060.WMF Open the feed cover. ⇒ Rear cover ( 3.13.1) [A]: Bottom plate lift motor bracket (harness x1, x2, timing belt x1) [B]: Bottom plate lift motor ( 3-119 B064/B065...

  • Page 226: Feed Motor

    Rev. 07/2002 3.13.12 FEED MOTOR B064R075.WMF ⇒ Rear cover ( 3.13.1) [A]: Feed motor bracket ( x1, spring x1, belt x1) [B]: Feed motor ( B064/B065 3-120...

  • Page 227: Exit Motor And Transport Motor

    3.13.13 EXIT MOTOR AND TRANSPORT MOTOR B064R061.WMF Open the feed cover. ⇒ Rear cover ( 3.13.1) ⇒ Bottom plate lift motor ( 3.13.11) [A]: Timing belt [B]: Exit/transport motor unit ( [C]: Transport motor ( [D]: Exit motor ( 3-121 B064/B065...

  • Page 228: Pick-Up Roller Motor And Hp Sensor

    Rev. 07/2002 3.13.14 PICK-UP ROLLER MOTOR AND HP SENSOR B064R063.WMF Open the feed cover. ⇒ Rear cover ( 3.13.1) [A]: Pick-up roller lift motor ( [B]: Pick-up roller HP sensor ( B064/B065 3-122...

  • Page 229: Cis Power Supply Board And Cis Unit

    CIS power supply board, touch a metal surface before touching the board. [A]: Guide plate mylar ( [B]: CIS power supply board ( [C]: Timing belt [D]: CIS unit ( • Remove the CIS unit carefully to avoid scratching the glass. 3-123 B064/B065...
  • Page 230 NOTE: If you experience difficulty re-installing the CIS unit, you can remove the two drive gears [E] (# x1), the separation roller shaft [F] (# x2), and cross-stay [G] (! x4). B064/B065 3-124...

  • Page 231: Adf Exit Sensor

    Rev. 07/2002 3.13.16 ADF EXIT SENSOR B064R069.WMF ⇒ CIS Power Supply Board ( 3.13.15) [A]: Exit sensor bracket ( [B]: Exit sensor ( 3-125 B064/B065...

  • Page 232: Copy Image Adjustments: Printing/Scanning

    Tray 1 (Tandem Tray) SP1002 001 Tray 2 (Universal Tray) SP1002 002 0±1.5 Tray 3 (Universal Tray) SP1002 003 Tray 4 SP1002 004 Japan Only By-pass Tray SP1002 005 0±1.5 SP1002 006 0±1.5 Duplex Tray SP1002 007 0±1.5 B064R946.WMF B064/B065 3-126...

  • Page 233: Blank Margin

    Registration Buckle Adjustment – Tray, LCT SP1003 002 Registration Buckle Adjustment – Duplex Tray SP1003 003 Registration Buckle Adjustment – By-pass Tray Adjustment range -9 mm ~ +9 mm (small ~ large buckle) Initial value 0 mm (Buckle = 10 mm) 3-127 B064/B065...

  • Page 234: Registration: Platen Mode

    1. Place the test chart on the exposure glass and make a B064R940.WMF copy from one of the feed stations. 2. Check the magnification ratio. Use SP4008 (Scanner A: Main scan magnification Sub Scan Magnification) to adjust if necessary. Specification: ±0.9%. B064/B065 3-128...

  • Page 235: Adf Scanning Adjustments

    Not used. Free run (Entrance mode , simplex, no registration) Free run (Entrance mode, simplex, continuous scanning) Motor test (feed, transport, exit motors) : The entrance mode disregards paper size. Skew correction is performed at the scanning roller. 3-129 B064/B065...

  • Page 236: Adf Skew Correction

    This feature can be switched on for all paper sizes with SP6020 (ADF Contact Mode In/Out). However, switching this feature on for all sizes reduces scanning speed slightly. B064/B065 3-130...

  • Page 237: Touch Screen Calibration

    Cancel and repeat from Step 2. 6. When you are finished, press [#] OK on the screen (or press *). 7. Touch [#] Exit on the screen to close the Self-Diagnostic menu and save the calibration settings. 3-131 B064/B065...
  • Page 239 TROUBLESHOOTING...

  • Page 241: Troubleshooting

    (In addition, if the GW controller software cannot be downloaded, other software on other IC cards cannot be downloaded.) However, it may be possible to restart the program without replacing the board by setting DIP SW 1 on the controller to ON, and re-starting. B064/B065...

  • Page 242: Recovery Methods

    • If the download procedure cannot be downloaded for the GW controller, set DIP SW 1 to ON. Power the machine off and on to start the downloading program. After downloading has completed, set the DIP SW to OFF then power the machine off and on again. B064/B065...

  • Page 243: Download Error Codes

    • Replace card defective. • Replace controller board SC991 System error 4 • Cycle the machine off/on and re-try “Selfupdate” does not execute. • Set DIP SW 1 to ON Software defective. and re-try • Replace the controller board B064/B065...
  • Page 244 Operation panel or language Card No. xx/xx download failed. For this error, sometimes the message may not be displayed. Download Error E43 Download result failure 4 • Cycle the machine Module ID off/on and re-try Print download failed. Card No. xx/xx B064/B065...

  • Page 245: Controller Board Self-Diagnostic Test

    After supplying paper to the machine, execute SP5990 005 to print the report. (The report does not print by cycling the machine off and on.) 4. After the report prints, cycle the machine off and on. B064/B065...

  • Page 246: Jam Detection

    Duplex inverter exit sensor Relay sensor Transport sensor 1 Duplex transport Paper feed sensor 1 sensors 1, 2, 3 Tray 1 Transport sensor 2 Paper feed sensor 2 Tray 2 Transport sensor 3 Paper feed sensor 3 Tray 3 B064T429.WMF B064/B065...

  • Page 247: Timing Charts

    (10): Fusing unit paper exit sensor ON " Exit unit entrance sensor does not switch ON at the correct time. (11): Exit unit entrance sensor ON " Paper exit sensor does not switch ON at the correct time. (12): Registration motor OFF " Paper exit sensor does not switch OFF at the correct time. B064/B065...

  • Page 248: Transport, Inverter, Feed Out: Face-Down

    Inverter exit sensor ON " Paper exit sensor does not switch ON at the correct time. Duplex entrance sensor OFF " Paper exit sensor does not switch OFF at the correct (6): time. (Paper remains at the duplex unit exit.) B064/B065...

  • Page 249: Duplex Transport

    Duplex transport sensor 2 ON " Duplex transport sensor 3 does not switch ON at the correct time. (6): Duplex transport sensor 2 OFF " Duplex transport sensor 3 does not switch OFF at the correct time. (7): Duplex transport sensor 3 ON " Relay sensor does not switch on at the correct time. B064/B065...

  • Page 250: Service Call Conditions

    3) When a Level A or B SC occurs while in an SP mode, the display does not indicate the SC number. If this occurs, check the SC number after leaving the SP mode. This does not apply to Level B’ codes. B064/B065 4-10...

  • Page 251: Sc Code Descriptions

    • Scanner motor defective. • Harness between BCU, SDRB, scanner motor disconnected. • Scanner HP sensor defective. • Harness between scanner HP sensor and BCU disconnected. • Scanner wire, timing belt, pulley, carriage installation incorrect. 4-11 B064/B065...
  • Page 252 CIS lamp • CIS exposure glass dirty. is judged to be off.) • White roller dirty or installed incorrectly. • CIS unit defective. • PSU defective B064/B065 4-12...
  • Page 253 • The SOUT signal does not go • BCU, IPU defective high within 1 s after power on. • The SOUT signal goes high within 1 s after power on, but the SBU ID cannot be read after 3 attempts. 4-13 B064/B065...

  • Page 254: Image Development System (1)

    • Potential sensor harness disconnected sensor output voltage does not • Potential sensor connector defective or meet specification when test disconnected voltages (–100V, –800V) are • BCU defective applied to the drum. • OPC connector defective • Development power pack defective B064/B065 4-14...
  • Page 255 • Development power pack defective No laser writing signal (F-GATE) error 1 The laser writing signal (F-GATE) • IPU board defective for the IPU does not go LOW within • PCI bus between controller board, IPU 60 s. board defective 4-15 B064/B065...
  • Page 256 Vt = 0.5 volts or lower • BCU defective Vt = 4.0 volts or higher • Toner bottle motor defective Note: When the TD sensor is defective, the toner supply is controlled using pixel count and the ID sensor. B064/B065 4-16...
  • Page 257 • ID sensor harness disconnected the ID sensor is 0 when checking • ID sensor connector defective the ID sensor pattern. • BCU defective • Defect during ID sensor pattern writing • Charge power pack defective • ID sensor dirty 4-17 B064/B065...
  • Page 258 Vsg cannot be adjusted • ID sensor harness disconnected to target (4.0 ± 0.2V). • ID sensor connector defective • BCU defective • Defect during ID sensor pattern writing • Charge power pack defective • ID sensor dirty B064/B065 4-18...

  • Page 259: Image Development System (2)

    • Poor connection on the switch connector door is closed. Toner collection motor error The toner collection motor • Toner collection motor defective connector set signal remains off for • Motor connector disconnected 1 s. 4-19 B064/B065...

  • Page 260: Feed, Transport, Duplexing, And Fusing Systems

    • Feed motor connector disconnected • The LD signal from the feed • Obstacle interfering with operation of motor is detected abnormal for motor 50 ms after the motor switches • At power on, the motor is detected loose or disconnected. B064/B065 4-20...
  • Page 261 • Thermistor warped or installed incorrectly not reach the 80°C control • Thermostat operating temperature within 360 s. • After the fusing lamp temperature exceeds 80°C, temperature does not change 2 degrees within 20 s. 4-21 B064/B065...
  • Page 262 • Motor overload 1-bin Exit Motor Error (should only occur in Japanese models) The transport lock sensor output • Motor overload does not change within 300 ms • Motor drive defective after the motor switches on. B064/B065 4-22...

  • Page 263: Data Communication

    BCU # LCT communication/break reception error During communication with the • Serial line connection unstable LCT, the BCU received a break • External noise on the line (Low) signal. CSS (RSS) communication error between line adapter and CSS center Japan only 4-23 B064/B065...
  • Page 264 GAVD FCI Block I2 bus error The register for this block is set for • IPU defective an error. CDIC GAVD Block I2 bus error The register for this block is set for • IPU defective an error. B064/B065 4-24...

  • Page 265: Peripherals

    • Sensor harness disconnected, defective after the upper tray lift motor turns • Tray lift motor defective on, or the sensor remains on after • Finisher main board defective the motor reverses to lower the • Tray lift motor overload tray. 4-25 B064/B065...
  • Page 266 • Sensor harness disconnected, defective HP sensor does not activate within • Paper exit guide plate motor defective 750 ms. After 2 counts, the SC is • Finisher main board defective logged as a jam. • Guide plate motor overload. B064/B065 4-26...
  • Page 267 3 s. • Cover sheet feeder main board defective • The bottom plate motor reverses • Harnesses disconnected, defective to lower the bottom plate but the bottom plate HP sensor does not detect the plate within 3 s. 4-27 B064/B065...

  • Page 268: Overall System

    PHY chip of the NIB. Self-diagnostic error: NVRAM NVRAM device does not exist, or • NVRAM defective NVRAM device is damaged. • Controller board defective Self-diagnostic error: NVRAM (option) Optional NVRAM is installed, but a • Incorrect NVRAM installed. write/verify error occurred. B064/B065 4-28...
  • Page 269 Net I/F error • Duplicate IP addresses. • IP address setting incorrect • Illegal IP address. • NIB (PHY) board defective • Driver unstable and cannot be • Controller board defective used on the network. 4-29 B064/B065...
  • Page 270 • Data transfer did not execute normally cannot respond to an CRC error while data was being written to the HDD. query. HDD access error HDD responded to an error during • HDD defective. operation for a condition other than those for SC863, 864. B064/B065 4-30...

  • Page 271: Miscellaneous

    • Controller board defective the write module at the beginning of • BICU defective the setting table is NULL. • BICU, controller disconnected Software performance error The software performs an • Software defective, re-boot unexpected function and the program cannot continue. 4-31 B064/B065...
  • Page 272 The program download from the IC • Card installed incorrectly card does not execute normally. • BICU defective This SC is not logged. • IC card defective • NVRAM defective • Power down during program downloading (☛ 4.1.1) B064/B065 4-32...

  • Page 273: Additional Sc Codes Printed In Smc Report

    • Controller board defective 0612 ASIC allocation error • ASIC device error • Controller board defective • Peripheral device defective 06FF CPU master clock error • CPU device error • Error in CPU initialization data (ASIC error) • Controller board defective 4-33 B064/B065...
  • Page 274 • Loopback connector error • Controller board defective 1120 Loopback connector non- • Loopback connector not set detection • Loopback connector error • Controller board defective 1601 Font ROM 0 error 1602 Font ROM 1 error 2701 Verify error B064/B065 4-34...
  • Page 275 • Defective hardware • Data corruption The management file for net files • Defective software is corrupted; net flies are not normally read. Netfiles: Jobs to be printed from the document server using a PC and the DeskTopBinder software 4-35 B064/B065...
  • Page 276 Possible Cause Other system SCs • Contact your product specialist. The controller received an unknown SC code from the engine. Network error • Defective ASIC • The ASIC program of GW Defective GW controller controller cannot be continued. B064/B065 4-36...

  • Page 277: Blown Fuse Conditions

    Around the Drum Charge corona wire, charge corona grid, charge corona wire cleaner. Skew – Original Pick-up, paper feed, separation rollers Toner on transfer belt Transfer Belt Unit Transfer belt, transfer belt cleaning blade Wrinkling Fusing Unit Pressure roller 4-37 B064/B065...
  • Page 279 SERVICE TABLES...

  • Page 281: Service Tables

    2. Use the copy window (copier mode) to select the appropriate settings (paper size, etc.) for the test print. 3. Press Start  to execute the test print. 4. Press SP Mode (highlighted) to return to the SP mode screen and repeat from step 1. B064/B065...

  • Page 282: Using The Sp Mode

    Press Start  twice, then press SP Mode (highlighted) in the copy window to return to the SP mode display. 7. When you are finished, press Exit twice to return to the copy window. B064/B065...

  • Page 283: Sp Mode Button Summary

    (9): Line. Press to scroll the display to the previous or next line, line by line. (10): Prev Page or Next Page. Press to move the highlight on the left to the previous or next selection in the list. B064/B065...

  • Page 284: Resets

    Initializes the system defaults and interface settings (IP Control Service) addresses also), the SmartNetMonitor for Admin settings, WebStatusMonitor settings, and the TELNET settings. Initializes the DCS (Delivery & Receive Control Server) settings. Initializes the UCS (User Directory Control Server) settings. B064/B065...

  • Page 285: Software Reset

     together for over 10 seconds. When the machine Press and hold down beeps once, release both buttons. After “Now loading. Please wait” is displayed for a few seconds, the copy window will open. The machine is ready for normal operation. B064/B065...

  • Page 286: Test Pattern Printing

    6. Press Start  to start the test print. 7. Press SP Mode (highlighted) to return to the SP mode display. NOTE: Patterns 6, 8, 9, and 11 are the best choices for testing and confirming the operation of the IPU. B064/B065...

  • Page 287: Test Pattern Table

    Auto Create Grid 1-dot Line Auto Create Vertical Stripes Auto Create Horizontal Stripes Auto Create Grayscale Horizontal (20 mm) Auto Create Grayscale Horizontal (40 mm) Auto Create Grayscale Vertical (20 mm) Auto Create Grayscale Vertical (40 mm) Auto Create Argyle B064/B065...

  • Page 288: Printing Test Pattern: Sp2902 003

    Trimming Area Full Dot Pattern Black Band (Vertical) Black Band (Horizontal) Horizontal Lines Stair Grid Pattern (1-dor): 0ch (with external data) Trimming Area (with external data) Argyle Pattern (with external data) Outside Data 6. Switch the machine off and on. B064/B065...

  • Page 289: Ipu Printing Test Pattern: Sp2902 004

    (paper size, etc.) 5. Press Start  twice (ignore the “Place Original” messages) to start the test print. 6. Press SP Mode (highlighted) to return to the SP mode display. 7. Switch the machine off and on. B064/B065...

  • Page 290: Software Update

    4) Never bend the card, scratch it, or subject it to strong shock or vibration. If an error occurs during downloading, an error code appears. For full details on these error codes and how to recover the machine, see ‘Troubleshooting – Program Download’ (Section 4.1). B064/B065 5-10...

  • Page 291: Software Update Procedure

    7. To start the installation, press Update (#) on the touch panel, or press  on the operation panel. 8. The installation screen opens. As the installation progresses, the dashes on the display are replaced by asterisks (****----) 9. When “Update Done” is displayed, switch the machine off and remove the IC card. 5-11 B064/B065...

  • Page 292: Forced Update

    3. With the A side facing up, insert the printer IC card into the slot. 4. Switch the machine on. 5. Wait for the update screen to open. In the lower right corner of the Download Watermark screen, press OK on the touch panel. B064/B065 5-12...

  • Page 293: Operation Panel Software Update

    Press “Opt DIMM Prn (1)” then press Update (#). When “Power Off/On” is displayed, the download is completed. ⇒ 6. Power off the machine (! 1.1.5 Powering Unit Off), remove the IC card, then switch the machine on. 5-13 B064/B065...

  • Page 294: Scanner Update

    5. Wait for the update screen to open. Press “Network DocBox (1)” then press Update (#). When “Power Off/On” is displayed, the installation is completed. ⇒ 6. Power off the machine (! 1.1.5 Powering Unit Off), remove the IC card, then switch the machine on. B064/B065 5-14...
  • Page 295 7. Power off the machine (! 1.1.5 Powering Unit Off), remove the IC card, then switch the machine on. The NVRAM download execution updates everything except the following SP functions: SP7003 *** Total Count SP7006 *** C/O, P/O SP7007 *** Other Device Counters 5-15 B064/B065...

  • Page 296: User Tools

    Copy Window. During machine operation, in the jam mode, or while a warning message is displayed, the display language can be changed and the counters can be displayed. However, the counters cannot be printed. B064/B065 5-16...

  • Page 297: System Settings

    Display Password with Stored File Set Time Key Operator’s E-Mail Address Weekly Timer Code AOF (Always On) Weekly Timer: Monday Weekly Timer: Tuesday Weekly Timer: Wednesday Weekly Timer: Thursday Weekly Timer: Friday Weekly Timer: Saturday Weekly Timer: Sunday 5-17 B064/B065...

  • Page 298: Copier/Document Server Features

    Shortcut R/E 2 Shortcut R/E 3 Enlarge 1 Enlarge 2 Enlarge 3 Enlarge 4 Enlarge 5 Priority Setting: Enlarge Reduce 1 Reduce 2 Reduce 3 Reduce 4 Reduce 5 Reduce 6 Priority Setting: Reduce Ratio for Create Margin R/E Priority B064/B065 5-18...
  • Page 299 Stamp Position: 4 Eject Copy Face Up/Down in Glass Mode Stamp Format: 1 Eject Copy Face Up/Down in Bypass Stamp Format: 2 Mode Stamp Format: 3 Stamp Format: 4 Date Stamp Format Font Stamp Position Stamp Setting Size Superimpose 5-19 B064/B065...

  • Page 300: Printer

    Letterhead Setting Edge to Edge Printing Quantity of Print Sets Host Interface I/O Buffer I/O Timeout PCL Menu Orientation Form Lines Font Source Font Number Point Size Font Pitch Symbol Set Extend A4 Width Append CR to CF B064/B065 5-20...

  • Page 301: Scanner

    File Type Priority Print & Delete Scanner Journal Select Title Subject Settings Program Change Delete 5.5.6 INQUIRY Machine Repair Telephone No. Machine Serial No. Sales Representative Telephone Number Consumables Toner Staple Staple (Centre) 5.5.7 COUNTER Total 000000 Print Counter List 5-21 B064/B065...

  • Page 302: Service Program Mode Tables

    (A higher setting causes more 003* By-pass Tray buckling.) [–9~+9/0/1 mm] 1007 By-pass Feed Paper Size Display Use this SP to confirm the size of the paper detected in the by-pass tray if paper is skewing during feeding. B064/B065 5-22...
  • Page 303 A slower Tab Sheet speed ensures better fusing. [0~4/2/1 step] 0: 25 cpm 1: 35 cpm 2: 40 cpm 3: 45 cpm 4: 55 cpm This setting does not affect fusing temperature. 5-23 B064/B065...
  • Page 304 (100 mm). Move the side fences to the 100 mm position then press Start. Maximum Size Calibrates the maximum paper width position of the sensor (A3). Move the side fences to the A3 position then press Start. B064/B065 5-24...
  • Page 305 0: Off 1: On This setting switches the by-pass feed clutch on for 30 ms when the registration motor turns on. It only happens when thick paper is selected, to help this paper pass through the registration rollers. 5-25 B064/B065...

  • Page 306: Sp2-Xxx Drum

    Adjusts the power of each of the four laser beams. DFU LD1 Power Adjust [–127~+ 127/0/1] 1 = 1.1 µW LD2 Power Adjust LD3 Power Adjust LD0 Power Start/End LD1 Power Start/End LD2 Power Start/End LD3 Power Start/End B064/B065 5-26...
  • Page 307 Leading Edge Pixel Level [0~15/7/1] (1200 dpi) Trailing Edge Pixel Level [0~15/14/1] (1200 dpi) Continuous Pixel Level [0~15/15/1] (1200 dpi) Independent Dot Pixel [0~15/15/1] Level (1200 dpi) Leading Edge Pixel Level [0~15/7/1] (600 dpi) 5-27 B064/B065...
  • Page 308 Press Start to force toner supply. Use to determine if toner supply is operating correctly. If forcing toner supply with this SP does not darken the image, then toner supply is not operating correctly. B064/B065 5-28...
  • Page 309 Postcard (Japan Only) [20~200/165/1 µA] Paper Interval [20~200/15/1 µA] Tab Paper [20~200/75/1 µA] Thick Paper: Front Side [20~200/120/1 µA] OHP: Front Side [20~200/75/1 µA] Tracing Paper: Front Side [20~200/120/1 µA] Image Leading Edge [20~200/65/1 µA] Image Trailing Edge [20~200/65/1 µA] 5-29 B064/B065...
  • Page 310 [20~200/120/1 µA] Thick Paper 2313* Tray 3 Transfer Current Adjusts the current applied to the transfer belt Adjustment during copying. Image Leading Edge: [20~200/65/1 µA] Front Image Trailing Edge: [20~200/65/1 µA] Front Image Leading Edge: [20~200/65/1 µA] Back B064/B065 5-30...
  • Page 311 2: Yes The interval is set with SP2-506-2. Use if the drum gets dirty or images get too pale or too dark during a long job. Time Setting Selects the interval at which multi-copy jobs are stopped. [1~100/15/1 min.] 5-31 B064/B065...
  • Page 312 Produces the printer test patterns. (! 5-8) IPU Printing Test Pattern Produces test patterns in place of scan image data. (! 5-9) 2906* TD Sensor Control Voltage and Check Adjustment mode for production. DFU TD Sensor Control Voltage Setting [4.0~12.0/9.7/0.1] B064/B065 5-32...
  • Page 313 Adjusts the transfer current OFF timing for back side copying. [–30~+30/0/1 mm] Adjusts the transfer current ON timing for copying from the by-pass tray. [–30~+30/0/1 mm] La3f Adjusts the transfer current OFF timing for copying from the by-pass tray. [–30~+30/0/1 mm] 5-33 B064/B065...
  • Page 314 DFU [0/1] 0: Off 1: On Switching this function on adds 3 s to the job time. 2931* Transfer Current On/Off Timing: LCT Adjusts on transfer current ON timing for front side copying. [–30~+30/0/1 mm] B064/B065 5-34...
  • Page 315 [0~+20/0/1 mm] Lc1r Adjusts the area where transfer current is applied for the trailing edge during front side copying. [0~+20/0/1 mm] Adjusts the transfer current OFF timing for front side copying. [–30~+30/0/1 mm] 5-35 B064/B065...
  • Page 316 Adjusts the transfer current OFF timing for front side copying. [–30~+30/0/1 mm] Adjusts on transfer current ON timing for back side copying. [–30~+30/0/1 mm] La2f Adjusts the area where transfer current is applied for the leading edge during rear side copying. [0~+20/0/1 mm] B064/B065 5-36...
  • Page 317 [0~+20/0/1 mm] Lc2r Adjusts the area where transfer current is applied for the trailing edge during back side copying. [0~+20/0/1 mm] Adjusts the transfer current OFF timing for back side copying. [–30~+30/0/1 mm] 5-37 B064/B065...
  • Page 318 Adjusts the transfer current OFF timing for back side copying. [–30~+30/0/1 mm] Adjusts the transfer current ON timing for copying thick paper from Tray 4. [–30~+30/0/1 mm] La3f Adjusts the transfer current OFF timing for copying thick paper from Tray 4. [–30~+30/0/1 mm] B064/B065 5-38...
  • Page 319 Adjusts the transfer current OFF timing for copying from the by-pass tray. [–30~+30/0/1 mm] 2940* Reface Mode Determines whether a blade bend prevention pattern is created during creation of the ID sensor pattern. This setting sets the pattern count. DFU 5-39 B064/B065...
  • Page 320 First Rotation [0~100/3/1 g] DFU Toner Consumption After First Rotation Pump Clutch On Time [0~5/2/1 s] DFU Pump Motor On Time [0~20/6/1 s] DFU Toner Consumed: Rev. [0~50/30/1 g] DFU Returning to First Amount of Toner Consumed Display B064/B065 5-40...
  • Page 321 (MΩ). Very High → 190 ← High → 90 ← Standard → 25 ← Low → 15 ← Very Low 2971* Trans. Interval Output Voltage Displays the measurement condition of the value in SP2970. Current 5-41 B064/B065...
  • Page 322 Off: The toner bottle fan switches off when the machine is powered off and when the machine enters the night mode. On: Toner bottle fan remains on. Switch on in an extremely hot environment to prevent the toner from overheating and clumping. B064/B065 5-42...

  • Page 323: Sp3Xxx Processing

    (0:Off, 1:On) When auto processing control is set on, displays only when the potential sensor is calibrated correctly. Auto process control is not executed when this SP is switched off. 0: Off 1: On 5-43 B064/B065...
  • Page 324 [On/Off] If On is selected, after auto process control calibrates its initial settings, the drum continues to rotate until the fusing unit reaches its operation temperature. B064/B065 5-44...

  • Page 325: Sp4-Xxx Scanner

    1: On, 0: Off 4016* White Board Read Adjust Read Start Position Adjusts the start position for reading the standard white board. [–9~+9/0/1] Read Width Adjusts the width of the area read on the standard white board. [–9~+9/0/1] 5-45 B064/B065...
  • Page 326 ". If "Not detected" is selected, "Cannot detect original size" will be displayed. If not using 8 k and 16 k paper, select “0” or “1”. If using 8 k and 16 k paper, select “2” or “3”. B064/B065 5-46...
  • Page 327 White Adjust Loop 4646* SBU Adjustment Error Flag 4647* SBU Hard Error Flag 4662* Gain Adjustment Normally FE ch F0 ch LE ch L0 ch 4681* Gain Adjustment at Factory FE ch F0 ch LE ch L0 ch 5-47 B064/B065...
  • Page 328 4781* CIS Gain Adjustment at Factory 4901 Front Side Scan Correction 001* Shading Correction: Changes the AEREF (Automatic Exposure AEREF Setting Reference) value used in shading correction for the image scanned from the front side (SBU). DFU [0~63/0/1] B064/B065 5-48...
  • Page 329 1: Low Level 012* Back Scan Image Adj. Mode: Text/Photo 2: Medium Level 3: High Level 013* Back Scan Image Adj. Mode: Pale 014* Back Scan Image Adj. Mode: Generation 019* Back Scan Image Adj. Scan Select Mode DFU 5-49 B064/B065...
  • Page 330 Text/Photo mode. 0: Softest Text/Photo Mode (55.5~75.0% 1: Photo Priority 2: ↑ Text/Photo Mode (75.5%~160%) 3: ↑ 4 ↑ Text/Photo Mode (160.5~400.0%) 5 Normal (Default) 6 ↓ 7 ↓ 8 ↓ 9 Text Priority 10 Sharpest B064/B065 5-50...
  • Page 331 Generation Mode Background Erase: Text Sets the level for background erase. Mode [0~255/0/1] Background Erase: Photo 0: Off Mode The higher the setting, the stronger the effect. Background Erase: Text/Photo Mode Background Erase: Pale Mode Background Erase: Generation Mode 5-51 B064/B065...
  • Page 332 0: Line width correction OFF 1: Line width correction ON Line Width Correction: Switches on line width processing for the sub scan direction in pale mode. Pale Mode (Sub Scan) 0: Line width correction OFF 1: Line width correction ON B064/B065 5-52...
  • Page 333 Text/Photo mode. [0~3/0/1] 0: No processing 1: Low (thin) 2: Medium (thicker) 3: High (thick) Pale Mode Selects the line width correction level for Pale mode. [0~3/0/1] 0: No processing 1: Low (thin) 2: Medium (thicker) 3: High (thick) 5-53 B064/B065...
  • Page 334 Selects the line width correction level for Generation mode. [0~3/0/1] 0: No processing 1: Low (thin) 2: Medium (thicker) 3: High (thick) 4909 Image Processing Through IPU Front Side Image Module IPU Back Side Image Module IPU Plotter Image Module B064/B065 5-54...

  • Page 335: Sp5-Xxx Mode

    UP mode. 5113* Optional Counter Type Selects the type of counter: 0: None 1: Key card Japan only 2: Key card (countdown type) 3: Pre-paid card 4: Coin lock 5: MF key card 5-55 B064/B065...
  • Page 336 5141* Tray for Tab Sheets By-pass Specifies which tray contains tab sheets. [0~1/0/1] Tray 1 0: OFF Tray 2 1: ON Tray 3 Tray 4 (Japan Only) Tray 5 (LCT) SP 5141 Continued on next page B064/B065 5-56...
  • Page 337 (letterhead). Tray 3 1: Enables the settings for 001~006 (pre- Tray 4 (Japan Only) printed forms). Tray 5 (LCT) If either feature is selected with the User Tools, the SP settings are changed by the User Tool settings. 5-57 B064/B065...
  • Page 338 SP5154 001 is off. 5212* Page Numbering Duplex Printout Left/Right Horizontally positions the page numbers Position printed on both sides during duplexing. [–10~+10/0/1 mm] 0 is center, minus is left, + is right. B064/B065 5-58...
  • Page 339 Sets the level to initiate a paper supply call for each paper size, if SP 5507 001 is enabled. 132* Interval: A3 Japan Only 134* Interval: A4 [00250~10,000/1000/1] 141* Interval: A5 142* Interval: B4 160* Interval: B5 164* Interval: DLT 166* Interval: LT 172* Interval HLT 5-59 B064/B065...
  • Page 340 Determines what happens when a paper jam Length is left unattended. [0~1/1/1] 0: Automatic Call 1: Audible Warning at Machine Jam Operation: Determines what happens when continuous Continuous Count paper jams occur. [0~1/1/1] 0: Automatic Call 1: Audible Warning at Machine B064/B065 5-60...
  • Page 341 Displays a 1 or 0 to indicate the status of the device.: Bank (1:Connection) 1: Connected LCT (1:Connection) 0: Not connected Finisher (1:Connection) 5811* Machine No. Setting Enters the machine serial number. DFU 5812* Service Tel. No. Setting 5-61 B064/B065...
  • Page 342 DNS Server From DHCP DNS Server 1 DNS Server 2 DNS Server 3 Domain Name (Ethernet) Host Name (Ethernet) 5831 Initial Setting Clear Press Execute to initialize all User Tool settings and restore them to their factory settings. B064/B065 5-62...
  • Page 343 1: Enable The setting for SP5836 001 has priority. Captured File Resend In order to reduce the load on the network, only the captured document is sent (0), or the network accurately maintains the captured document for re-sending. [0~1/0/1] 5-63 B064/B065...
  • Page 344 0: Disable (refuse login) Initiator retry during login Login refusal on arrival of login request (standard operation) 1: Enable (force logout) Initiator retry during login Login refusal on arrival of login request, and the initiator forces the login. B064/B065 5-64...
  • Page 345 0: If the initiator receives another login request while logging in, the request is refused. 1: If the initiator receives another login request while logging in, the request is refused and the initiator logs out. Displayed only when the wireless LAN card is installed. 5-65 B064/B065...
  • Page 346 Transmission Rate Sets the speed for USB data transmission. Full Speed Full Speed / Auto Change Vendor ID Sets the vendor ID: Initial Setting: 0x05A Ricoh Company [0x0000~0xFFFF/0x05A/1] DFU Product ID Sets the product ID. [0x0000~0xFFFF/0x0403/1] DFU Device Release No.
  • Page 347 [0~255/0/1 s] 0: No retries Delivery Server Retry Sets the number of retry attempts when the Times delivery server fails to acquire the delivery server address book. [0~255/0/1] 5-67 B064/B065...
  • Page 348 NVRAM. If the NVRAM is defective, these names should be registered again. After selecting, press the “Original Type” key and “#” key at the same time. When the setting is completed, the beeper sounds five times. B064/B065 5-68...
  • Page 349 Size Size ⇒ A3 SEF 11" x 17" B4 SEF " x 14" SEF A4 LEF " x 11" LEF A4 SEF " x 11" SEF 5-69 B064/B065...
  • Page 350 Press SP Window to return to the SP mode, select the desired print, and press Execute. SP Data UP Data Logging Data Self-Diagnostic Report NIB Summary Net File Log Copy UP Mode Scanner SP Mode Scanner UP Mode B064/B065 5-70...

  • Page 351: Sp6-Xxx Peripherals

    (! 6.4.9) 6017* Sheet Through Magnification This changes the magnification by adjusting the speed of scanning. [–50(–5%)~+50(+5%)/0/0.1%] ⇒ 6018* Original Length Setting Allows setting long originals; adjusts the ADF jam timing. Default: 440 mm (17”) Maximum: 603 mm (23.7”) 5-71 B064/B065...
  • Page 352 0: Punching thick paper prohibited 1: Punching thick paper allowed 6120* Staple Jogger Adjustment Allows fine adjustment of the staple unit jogger fences for different paper sizes. [0~1.5/0/0.5 mm] A4 T A4 Y B5 T B5 Y LT T LT Y Other B064/B065 5-72...
  • Page 353 Sets the timing for raising and lowering the bottom plate of the ADF. [0~1/0/1] 0: Original set 1: Copy start 6902* Fold Position Adjustment Adjusts the fold position of the copies for saddle-stitching according to paper size. A3/DLT [–3.0~+3.0/0/0.5 mm] [–2.0~+2.0/0/0.5 mm] A4/LT [–1.5~+1.5/0/0.5 mm] 5-73 B064/B065...

  • Page 354: Sp7-Xxx Data Logs

    10 or more sets. When making 15 sets of prints of an original data, this counter value will increase by “6”. 7007* Other Device Counters Duplex Counter Displays the count total for the selected item. A3/DLT Counter Staple Counter Scan Counter B064/B065 5-74...
  • Page 355 ADF Counter Displays the total number of originals fed by the ADF. 7206* Staple Counter Displays the total number of staples used. Normal Booklet 7209* Punch Counter Displays the total number of times the punch has been used. 5-75 B064/B065...
  • Page 356 1 to 1 1 to 2 2<-> 5 1 to 6 <-> 10 1 to 11 <-> 20 1 to 21 <-> 50 1 to 51 <-> 100 1 to 101 <-> 300 1 to 301 <-> Over B064/B065 5-76...
  • Page 357 A5 V B4 V B5 V DLT V LG V LT V HLT V Other 7324 Doc. Svr. – Print Job Counter Displays the total number of jobs executed from the document server. SP7843 or SP7848 clears this counter. 5-77 B064/B065...
  • Page 358 Displays the total number of prints in print Mode) mode executed from the document server. SP7847 or SP7848 clears this counter. Punch Sort Staple Duplex Booklet Magazine Stamp Cover/Chapter Sheet/Switching Slipsheet 7401* Total SC Counter Displays the total number of SCs logged. B064/B065 5-78...
  • Page 359 1 Bin Tray: On Bypass: Non Feed Tray 1: Off Tray 2: Off Tray 3: Off Tray 4: Off External Tray Registration 1: Off Registration 2: Off Registration 3: Off Registration 4: Off Middle Sensor: Off Registration: Off 5-79 B064/B065...
  • Page 360 Total Jam Counter by Paper Size Displays the total number of jams by paper size A4- LEF A5- LEF B5- LEF LT- LEF HLT-LEF Other LEF A4 SEF A5 SEF B4 SEF B5 SEF LT SEF HLT SEF Others SEF B064/B065 5-80...
  • Page 361 7803* PM Counter Display Displays the PM count since the last PM. 7804* PM Counter Reset Resets the PM count. 7807* SC/Jam Counter Reset Press Start to reset the SC and jam counters. 5-81 B064/B065...
  • Page 362 (Copy: Display Jobs by Mode). 7840 LS Clear: Stored Image Logins Press Execute to clear counter SP7320 (Doc. Svr. – Scan Count. 7841 LS Clear: Originals by Size Press Execute to clear counter SP7321 (Doc. Svr. – Original Size Display) B064/B065 5-82...

  • Page 363: Sp8-Xxx Design Factory Use

    Press Execute to clear the following SP codes: SP7301, SP7304, SP7305, SP7306, SP7320, SP7321, SP7323, SP7324, SP7325, SP7326, SP7327, SP7328. 7901 Assert Info. Filename Used for debugging. DFU Line No. Value SP8-xxx Design Factory Use 8XXX Data Log 5-83 B064/B065...

  • Page 364: Sp9-Xxx Design Factory Use

    Charge Corona Gain Charge Grid Gain Development Gain Transfer Gain Transfer Corona Max. PWM Width Transfer Grid Max. PWM Width Development Max. PWM Width Transfer Max. PWM Width 9922 Toner Supply CL Drive Time Min. On Time Max. On Time B064/B065 5-84...
  • Page 365 Toner End Status Toner End Counter Toner Remain Counter Bottle Revolution Counter 9931 Potential Sensor Check Data V100 V800 Slope Y Cutoff QL Potential Check QL Potential Check Timing Vd (AD value) Vh (AD value) 9932 Sub Heater Control Setting 5-85 B064/B065...
  • Page 366 Web Operation /Temp. Variable Yes/No Variable Temp. 1 Operation Interval 1 9972 Force n Web Rotations at Job E 9980 Force Jam Release Setting 9990 Mailbox Exit Test 9991 Mailbox Exit Bin Setting 9992 Debug: Binding in ZAIRE B064/B065 5-86...

  • Page 367: Printer Service Table

    Note: Currently the bit switches are not being used 1003 Clear Setting Not used 1004 Print Summary Prints the service summary sheet (An error log is printed in the configuration page). 1005 Display Version Displays the version of the controller firmware 5-87 B064/B065...

  • Page 368: Scanner Service Table

    Selects the MTF filter strength in the main (Main scan) scan direction for Text mode. Select a higher number for a stronger filter. [0~7/2/1 step] 004* MTF Filter Strength As above, for sub scan (Sub scan) [0~7/5/1 step] B064/B065 5-88...
  • Page 369 [1~255/90/1] Notch No. 2: Brightness [1~255/104/1] Notch No. 2: Contrast [1~255/102/1] Notch No. 2: Threshold [1~255/65/1] Notch No. 1 Dark [1~255/104/1] Brightness Notch No. 1 Dark: [1~255/102/1] Contrast Notch No. 1 Dark: [1~255/58/1] Threshold Independent Dot Erase [0x00~0x07/0x04/1] 5-89 B064/B065...
  • Page 370 Notch No. 4 Intermediate: Threshold Notch No. 3: Brightness [1~255/69/1] Notch No. 3: Contrast [1~255/80/1] 2003 Text/Photo Mode Notch No. 3: Threshold [1~255/128/1] Notch No. 2: Brightness [1~255/100/1] Notch No. 2: Contrast [1~255/100/1] Notch No. 2: Threshold [1~255/128/1] B064/B065 5-90...
  • Page 371 Notch No. 6: Brightness [1~255/25/1] Notch No. 6: Contrast [1~255/85/1] Notch No. 6: Threshold [1~255/128/1] 2004 Photo Mode Notch No. 5: Brightness [1~255/120/1] Notch No. 5: Contrast [1~255/120/1] Notch No. 5: Threshold [1~255/128/1] Notch No. 4 Intermediate: [1~255/120/1] Brightness 5-91 B064/B065...
  • Page 372 Notch No. 7 Light: Contrast Notch No. 7 Light: [1~255/98/1] Threshold Notch No. 6: Brightness [1~255/108/1] Notch No. 6: Contrast [1~255/108/1] Notch No. 6: Threshold [1~255/108/1] Notch No. 5: Brightness [1~255/118/1] Notch No. 5: Contrast [1~255/118/1] Notch No. 5: Threshold [1~255/118/1] B064/B065 5-92...
  • Page 373 Notch No. (from 7 to 1) for greyscale mode when using the delivery scanner mode. The settings are reflected in the gamma table. [1~255/98/1] Notch No. 7 Light: [1~255/98/1] Contrast [1~255/98/1] Notch No. 7 Light: Threshold Notch No. 6: Brightness [1~255/108/1] 5-93 B064/B065...
  • Page 374 5: High compression (smaller file) Compression Ratio (Low Sets the rate of compression when JPEG Quality) files.Low is selected for handling [5~95/40/1] 95: Low compression (larger file) 5: High compression (smaller file) 9001 Bit Switch For Debug 9001 Debug Print B064/B065 5-94...

  • Page 375: Input/Output Check

    Reading Description Paper Size Switch Paper Size Switch Paper Size Switch (see tables below) Paper Size Switch Paper Size Switch Not used Not used Not used 1500 sheets 1000 sheets 400 sheets 70 sheets bit-3 bit-2 bit-1 bit-0 5-95 B064/B065...
  • Page 376 HIGH A4 SEF A4 LEF HIGH HIGH A4 LEF 8 ½” x 13” HIGH 8 ½” x 13” SEF A5 SEF HIGH A5 SEF A5 LEF HIGH A5 LEF HIGH HIGH HIGH HIGH (Size set in User Tools) B064/B065 5-96...
  • Page 377 Paper present Paper not present Paper Feed Sensor Paper present Paper not present Vertical Transport Sensor Paper present Paper not present Japan only Vertical Transport Sensor Paper present Paper not present Vertical Transport Sensor Paper present Paper not present 5-97 B064/B065...
  • Page 378 Toner Overflow SW Switch not pressed Switch pressed Toner Collection Bottle Set SW Switch pressed Switch not pressed Not used Not used Not used Not used 10. Paper Feed 10 Reading Description 11. Paper Feed 11 Reading Description B064/B065 5-98...
  • Page 379 15. Lock Detection 1 Reading Description Key Card Set Not set Development Motor Lock Not locked Locked Fusing/Exit Motor Lock Locked Not locked Drum Motor Lock Not locked Locked 60 CPM 75 CPM Not used Not used Not used 5-99 B064/B065...
  • Page 380 Paper not present Original Length 1 Sensor Paper present Paper not present Original Width 3 Sensor Paper present Paper not present Original Width 2 Sensor Paper present Paper not present Original Width 1 Sensor Paper present Paper not present B064/B065 5-100...
  • Page 381 Duplex Transport Motor FIN Tray Lift Motor Duplex Entrance Gate SOL FIN Jogger Motor Inverter Jogger SOL FIN Staple Transport Motor Duplex Transport CL FIN Exhaust Motor Development Roller CL FIN Shift Motor Development Motor FIN Staple Slant Motor 5-101 B064/B065...
  • Page 382 Exit Sensor DF Position Sensor APS Start Sensor Feed Cover Sensor Pick-up Roller HP Sensor Group 3 Description Bottom Plate HP Sensor Bottom Plate Position Sensor Not Used Not Used Not Used Not Used Not Used Not Used B064/B065 5-102...
  • Page 383 7 6 5 4 3 2 1 0 Data 1 1 0 0 1 0 1 0 Description Feed Motor: Forward Feed Motor: Reverse Transport Motor: Forward Exit Motor: Forward Pick-up Motor: Reverse Bottom Plate Motor: Forward Bottom Plate Motor: Reverse 5-103 B064/B065...
  • Page 385 DETAILED DESCRIPTIONS...

  • Page 387: Detailed Descriptions

    In the dark, the charge corona unit gives a negative charge to the OPC drum. The grid plate ensures that corona charge is applied uniformly. The charge remains on the surface of the drum because the OPC layer has a high electrical resistance in the dark. B064/B065...
  • Page 388 The cleaning brush removes toner remaining on the drum after image transfer and the cleaning blade scrapes off all remaining toner. 10. QUENCHING The light from the quenching lamp electrically neutralizes the charge on the drum surface. After cleaning and quenching, the drum surface is ready for the next cycle. B064/B065...

  • Page 389: Overview

    Duplex Scanning. The front side of the original is scanned as it passes over the ADF exposure glass below, and the back is scanned by a CIS mounted above the paper path. There is no inverter mechanism for duplex scanning in the ADF. B064/B065...

  • Page 390: Adf Drive Layout

    Bottom plate motor: Drives the bottom plate lift mechanism through gear [E]. Transport motor: Drives the following: • Pre-scanning roller [F] • Scanning roller [G] • 2nd transport roller [H] • White platen roller [ I ] • 3rd transport roller [J] Exit motor: Drives the exit roller [K]. B064/B065...

  • Page 391: Pick-Up Roller Lift

    [A] on. The cam [B] releases lever [C]. The lever rises and the pick-up roller [D] drops onto the stack of paper. Then the pick-up roller feeds the paper to the feed belt and separation roller. B064/B065...

  • Page 392: Bottom Plate Lift

    During the job, when the top of the stack becomes too low: When the pick-up roller drops low enough to switch sensor [A] on again, motor [B] switches on again to raise the stack to the correct feed position. B064/B065...

  • Page 393: Original Separation

    6.2.5 ORIGINAL SEPARATION B064D057.WMF [A}: Pick-up roller [B]: Feed belt [C]: Separation roller This mechanism prevents feeding more than one sheet at a time. (! Handling Paper> Handling Originals> Document Feed> FRR with Feed Belt) B064/B065...

  • Page 394: Original Transport

    ADF exposure glass [J] and under the CIS [K], until it reaches the exit roller [M]. • If the reverse side of the original is to be scanned, the CPU uses the surface of the white platen roller [L] to determine the white peak level for the job. B064/B065...

  • Page 395: Original Skew Correction

    When the interval sensor [D] detects the leading edge of the original approaching the pre-scanning roller, the pre-scanning roller slows down slightly. Roller [C] is still feeding the paper faster than the pre-scanning roller [E], and this slows the original at the leading edge and corrects skew. B064/B065...
  • Page 396 NOTE: Use SP6020 (ADF Contact Mode In/Out) to enable skew correction method ➁ for all jobs to ensure accurate original feeding. However, switching this feature on slows original feed slightly. ➂ Interval sensor/pre-scanning roller slow-down correction B6, A5, HLT Larger Than A5 Duplex Scanning Simplex Scanning B064/B065 6-10...

  • Page 397: Original Size Detection

    [F]: A4 length sensor [G]: LG length sensor When the leading edge of the paper passes the skew correction sensor, the CPU reads the outputs from the original width and length sensors. Please refer to the table on the next page. 6-11 B064/B065...
  • Page 398 (Original Size Determination Priority). Refer to the description in the next section. : For A5 SEF, B6 SEF, and B6 LEF, all sensors are off. The machine determines the paper size by measuring the distance between the leading and trailing edges using the skew correction sensor and clock pulses. B064/B065 6-12...
  • Page 399 • In Europe (or Asia), enter 7 to replace the default settings with the alternate settings. The bold settings in the table above are replaced with the italicized settings. 4. To restore all the default settings in either North America or Europe/Asia, enter “0”. 6-13 B064/B065...

  • Page 400: Adf Scanning

    The CIS reads the surface of the white roller [C] and uses this reading (white point =0) as a reference point for density correction. ! Digital Processes> Image Processing> Black and White CCD Systems, Black and White CIS Systems B064/B065 6-14...

  • Page 401: Jam Detection

    Remains on after enough time for the original to feed twice the distance from the registration sensor to the exit sensor. NOTE: If a problem occurs in the ADF, either SC700 or SC701 will be issued. For details, please refer to Section 4 of this manual. 6-15 B064/B065...

  • Page 402: Scanning

    The lens block (which consists of the scanner lens, CCD, and SBU) adjusts for refraction, MTF, and focusing. The lens block is replaced as a unit and requires no adjustment in the field. The resolution of the CCD is 600 dpi. B064/B065 6-16...

  • Page 403: Scanner Drive

    The scanner HP sensor [D] detects when the scanner is at home position. The machine measures distance from home position by counting scanner motor pulses. Scanning Mode Speed 100% Reproduction Ratio 420 mm/s Returning to HP 840 mm/s 6-17 B064/B065...

  • Page 404: Original Size Detection

    229.5 mm, 84 mm Length Width Width Sensor 1 Length Sensor 5 127.9 mm, 195.8 mm Width Sensor 2 138.5 mm, 233 mm A5-S A5-L A4-S Width Sensor 3 141.2 mm, 271.6 mm B5-L B4-S A3-S A4-L B064D999.WMF B064/B065 6-18...

  • Page 405: Detection Timing

    (or width for the CIS) is scanned. However, when the size of the first sheet has been detected, scanning is at normal speed for the remaining sheets. (! Handling Paper> Paper Feed> Paper Size Detection> By-pass Size Detection) 6-19 B064/B065...

  • Page 406: Scanning Magnification

    So, the scanner slows to half the speed required for that reduction ratio. For a 49% magnification ratio, the scanner speed is the same as for 98% magnification. This causes twice as many scan lines as needed, so alternate lines are removed. B064/B065 6-20...

  • Page 407: Auto Image Density (Ads)

    =0) as a reference point for density correction. When an original is scanned, the CIS starts 20 mm from the edge away from the operation panel and reads 65 mm in towards the center of the white platen roller and then performs image density correction line by line. 6-21 B064/B065...

  • Page 408: Image Processing

    Engine control, Scanner control, SBU settings, LDB settings IPU: Shading correction, Image Processing, Main/Sub scan magnification, Video patch switching, Compression/ decompression, GAVD Controller: System control, software application control, image storage control, compression/decompression LDB: 4-beam laser exposure, digital-to-grayscale conversion, synchronization detection B064/B065 6-22...

  • Page 409: Image Processing Flow

    Employs one of two gamma tables, Density Control selected by Auto Select above " Error diffusion, dithering, or binary picture Grayscale Processing processing Black-and-white digitization or dithering is selected by “Auto Select above. " Video Path Application (printer) " LD Unit 6-23 B064/B065...

  • Page 410: Image Processing Modes

    Used to achieve an image smoother than Normal. Copy Normal Used to achieved best reproduction of “copies of copies” by smoothing the image. Sharp Used to emphasize lines and text stronger than Normal for better image quality. Custom Setting Stores SP command settings. B064/B065 6-24...

  • Page 411: Image Quality Sp Adjustments

    Used for coarse, dithered tone photographs such as newsprint. If the value is increased, the photo becomes sharper, but blurring could occur in the sub scan direction. If the value is decreased, blurring in the sub scan direction is less obvious but outlines become fuzzy. 6-25 B064/B065...
  • Page 412 Custom Setting: Generation Mode Image Quality Item Range Default SP No. Generation 25~55% SP4903 021 55.5~75% SP4903 022 0~10 5 Normal 75.5~160% SP4903 023 160.5~400% SP4903 024 See the remarks for ‘Custom Setting: Pale Mode Image Quality’ above. B064/B065 6-26...
  • Page 413 Quality Exposure: Thin Line – Text/Photo Mode). Normally, SP4904 022 is set to 0 (OFF). As the setting is increased (1~3) the line width correction effect becomes stronger, and lines become thinner. All settings of SP4903 086 will be affected by the same amount. 6-27 B064/B065...
  • Page 414 Quality Exposure: Thin Line – Generation Mode). Normally, SP4904 024 is set to 0 (OFF). As the setting is increased (1~3) the line width correction effect becomes stronger, and lines become thinner. All settings of SP4903 092 will be affected by the same amount. B064/B065 6-28...
  • Page 415 SP4901 019 scanning single-side or single and double-side originals. 0: The adjustment will be applied only for duplex mode front side copies. 1: The adjustment will be applied for simplex mode, and for front side copies in duplex mode. 6-29 B064/B065...
  • Page 416 Background erase attempts to eliminate the heavy background texture from copies of newspaper print or documents printed on coarse paper. Pixels of density below the selected threshold level are eliminated. Setting this feature to zero switches it off. Increasing this setting increases the effect of background erase. B064/B065 6-30...

  • Page 417: Relation Between The Sp And Up Settings

    SP4903 006 75.5 ~ 160% SP4903 007 160.5 ~ 400% SP4903 008 Photo Mode (Error Diffusion) Setting SP No. 25% ~55% SP4903 009 55.5 ~ 75% SP4903 010 75.5 ~ 160% SP4903 011 160.5 ~ 400% SP4903 012 6-31 B064/B065...
  • Page 418 55.5 ~ 75% SP4903 018 75.5 ~ 160% SP4903 019 160.5 ~ 400% SP4903 020 Generation Copy Setting SP No. 25% ~55% SP4903 021 55.5 ~ 75% SP4903 022 75.5 ~ 160% SP4903 023 160.5 ~ 400% SP4903 024 B064/B065 6-32...

  • Page 419: Image Processing Troubleshooting

    Improving the Appearance of a Copy of a Color Document NOTE: If text fades, adjust SP4903 089~091 (Pale Mode – Pale Mode - Copy Select Thick Lines for Line Width Correction). Increase value of SP4903 017~020 NG (Background Out) Adjust SP4903 073 (Background Erase Mode) B064D995.WMF 6-33 B064/B065...
  • Page 420 Front Side And Duplex Scan Front Side Image Quality Different? Equal Quality Restored After Adjusting with SP4901 019? *1: Front Side Quality Adjustment *2: Rear Side Quality Adjustment *3: Simplex/Duplex Front Side Quality Adjustment See page 6-50. B064D994.WMF B064/B065 6-34...
  • Page 421 If you change SP 4901 019 to 1, the front side image quality adjustment (SP4901 010-014) will be applied to both duplex and simplex jobs. This mode is enabled for the Custom Setting only. SP4901 019 0: Enabled for Duplex Only (default setting) 1: Enabled for Simplex and Duplex Scanning 6-35 B064/B065...

  • Page 422: Laser Exposure

    Beam focus correction by WTL. Polygon Motor 42,756 rpm NOTE: 1) A new ceramic shaft increases the durability of the polygon motor. 2) This machine uses APC (Auto Power Control), so no adjustments are required when the LD unit is replaced. B064/B065 6-36...

  • Page 423: Optical Path

    5. F Lens The optical path is a standard arrangement, starting at the LD unit and ending with the creation of the latent image on the OPC drum. (! Digital Processes> Printing> Laser Printing> Image Processing> Optical Components) 6-37 B064/B065...

  • Page 424: Four-Beam Exposure

    LD driver circuit board. Greyscale control: The greater the exposure time of the laser beam, the darker the pixel. The duration (width) of the pulse is adjusted with PWM (pulse width B064D900.WMF modulation) in 5 steps. B064/B065 6-38...

  • Page 425: Cooling Fan

    The air passing below [D] flows over the top of the fusing unit and is expelled by the fusing cooling fan. The polygonal mirror motor [E] normally remains on. It shuts down when the machine is powered off or enters the auto off mode or night mode. 6-39 B064/B065...

  • Page 426: Ld Safety Switches

    To ensure the safety of customers and customer engineers, two switches inside the cover prevent the laser beams from switching on accidentally. When the front cover is open, the 5V line connecting each LD driver on the LD control board is disconnected. B064/B065 6-40...

  • Page 427: Drum Unit

    Two sensors mounted near the drum, an ID sensor and potential sensor, are used for process control. Toner is collected at the cleaning area and transported back to the development unit via the toner collection coil and toner recycling pipe. 6-41 B064/B065...

  • Page 428: Opc Drum

    362 mm/s. B064D206.WMF 6.6.4 DRUM CHARGE The charge power pack [A] provides an even negative charge to the two charge corona wires in the charge corona unit [B]. (! Photocopying Process> Charge> Corona Charge> Scorotron Method) B064D202.WMF B064/B065 6-42...

  • Page 429: Charge Corona Wire Cleaning

    Cleaning is done only on the forward pass. The pads do not contact the wires on their return to home position. The motor [B] switches on after the machine is switched on, but only after 5,000 or more copies have been made since the last wire cleaning. 6-43 B064/B065...

  • Page 430: Drum Pick-Off Mechanism

    Weak spring pressure [A] keeps the pick-off pawls [B] against the surface of the drum. During copying, a shaft [C] turns a cam [D]. The cam moves the pick-off pawls from side to side to prevent drum wear at any fixed location. B064/B065 6-44...

  • Page 431: Drum Cleaning

    At the end of every job, the drum reverses about 10 mm to remove toner that has collected at the edge of the counter blade. The drum motor drives the cleaning unit, as described in an earlier section. 6-45 B064/B065...

  • Page 432: Drum Ventilation And Ozone Filter

    Exhaust fan Switches on after the main power switch is turned on, and remains on. However, to reduce noise and conserve energy, this fan turns slower when the drum motor is off. B064/B065 6-46...

  • Page 433: Toner Recycling

    [G] to the waste toner transport coil [H]. The coil moves the toner towards the back of the machine, where it is deposited in the waste toner bottle. The toner separation unit and waste toner transport coil [H] are connected to the same drive shaft (driven by the development motor). 6-47 B064/B065...

  • Page 434: Waste Toner Collection

    The toner collection bottle set switch [H] detects when a new toner collection bottle is installed. If installing a new bottle does not reset the machine, SC496 (Toner Collection Bottle Error) is logged. B064/B065 6-48...

  • Page 435: Process Control

    Mode) at installation and with SP2801 (TD Sensor Initialization) when the developer is replaced. Any SC codes that are generated during auto process control are logged in the memory and do not appear. The machine will continue to operate. 6-49 B064/B065...

  • Page 436: Drum Potential Sensor Calibration

    • Development bias is set to the value stored in SP 2201 001 • Grid voltage is set to the value stored in SP 2001 001 • Laser power is set to the values stored in SP 2103 B064/B065 6-50...

  • Page 437: Development Bias, Bias Grid, And Ld Adjustment

    • If it is not, -(Vd + 800)V is added to Vg, and the process starts again from step 1. 4. If Vd cannot be adjusted to this standard within 5 attempts, Vg is fixed to – 1,000V and SC312 (Potential Sensor Calibration Error 3) is logged. 6-51 B064/B065...
  • Page 438 • The laser power cannot be changed by more than ± 60 units. 4. If Vh cannot be adjusted to this standard within 25 attempts, LD power is set to the most recent value and SC314 (Potential Sensor Calibration Error 4) is logged. B064/B065 6-52...

  • Page 439: Id Sensor Calibration (Vsg)

    (when measuring Vsg), then the previous ID sensor value is used. If the ID sensor output is abnormal when measuring Vsp, SC350, 351, or 352 is issued, and Vref is not updated (the machine uses the previous value). 6-53 B064/B065...

  • Page 440: Development And Toner Supply

    The toner concentration is monitored with the ID sensor and TD sensors. The toner auger, separator, developer agitator, and paddle roller mix and transport the developer and toner. The development power pack applies development bias to the development roller. B064/B065 6-54...

  • Page 441: Toner Supply

    A toner recycling system separates waste toner from toner that can be re-used. Reusable toner is carried to the development unit, and waste toner is sent to the waste toner bottle. 6-55 B064/B065...

  • Page 442: Development Unit

    DEVELOPMENT AND TONER SUPPLY 6.7.2 DEVELOPMENT UNIT B064D302.WMF [A]: Paddle roller [B]: Development roller [C]: Development roller sleeve [D]: Doctor blade [E]: OPC drum (! Photocopying Process> Development> Dual-component Development) B064/B065 6-56...

  • Page 443: Developer/Toner Mixing (Agitation)

    DEVELOPMENT AND TONER SUPPLY 6.7.3 DEVELOPER/TONER MIXING (AGITATION) B064D303.WMF [A]: Development roller [B]: Doctor blade [C]: Backspill plate [D]: Agitator [E]: Mixing vanes [F]: Auger (! Photocopying Process> Development> Crossmixing) 6-57 B064/B065...

  • Page 444: Development Bias

    6.7.4 DEVELOPMENT BIAS B064D304.WMF Development power pack [A] applies –550V through terminal [B] to the shaft [C] of the development roller [D] Bias is also applied to the lower casing to prevent toner from being attracted back from the drum. B064/B065 6-58...

  • Page 445: Toner Supply

    When the toner supply clutch turns on, the agitator [B] mixes the toner in the hopper and sends it to the toner supply roller [C]. Toner is caught in the grooves in the toner supply roller. Then, as the grooves turn past the opening, the toner falls into the development unit. 6-59 B064/B065...

  • Page 446: Development Unit Drive And Ventilation

    Two cooling fans [F] above the bypass tray draw in air to cool the development unit. Both fans switch on when the drum motor switches on, then both switch off 110 seconds after the drum motor switches off. B064/B065 6-60...

  • Page 447: Toner End Sensor

    The top of the shutter [A] has a semi-circular opening [B]. Normally, toner from the toner bottle [C] flows through this opening into the hopper below. However, pulling out the shutter cover [D] closes the cover automatically to prevent toner spill from the hopper. 6-61 B064/B065...

  • Page 448: Toner Bottle Supply And Ventilation

    The toner supply motor [A] (a dc motor) and gears [B] rotate the toner bottle [C]. The toner cooling fan [D] (below the operation panel) ventilates the area around the bottle. This fan always switches off and on with the polygonal mirror motor. B064/B065 6-62...

  • Page 449: Toner Supply Control

    The actual time required for the toner to arrive at the hopper after the clutch switches on. If we substitute the default settings, then: GAIN x Image Pixel Count x 0.7 mg/cm + 16 ms 850 mg/s B064D988.WMF 6-63 B064/B065...

  • Page 450: Pixel Count Toner Supply Mode

    For each copy, the CPU adds up the image data value of each pixel and converts the sum to a value between 0 and 255 (0 = blank page, 255= black page). The toner supply clutch on time is calculated using the same formula, but the GAIN value is fixed at 0.7. B064/B065 6-64...

  • Page 451: Td Sensor Initialization

    • Charge corona grid voltage: Set to –800V, the default setting for SP2001 002 (ID Sensor Pattern: Adj. to Applied Voltage). • LD power: 185 µW (target drum potential –130V) • Development bias: -360V, default for SP2201 002 (ID Sensor Pattern: Adj. to Applied Voltage). 6-65 B064/B065...

  • Page 452: Toner Supply Without Id Sensor And Td Sensors

    SC354 is issued. Toner supply during copying will then be controlled using the TD sensor only, until the machine is repaired. Abnormal output detected when updating Vref: SC350, 351, or 352 is issued, and Vref is not updated (the machine uses the current value). B064/B065 6-66...

  • Page 453: Toner End Detection

    Vt becomes less than or equal to Vref. • If the toner end sensor output remains on even after seven attempts of the above procedure, the components switch off and the machine remains in the “Toner End” status. 6-67 B064/B065...

  • Page 454: Image Transfer And Paper Separation

    A cleaning blade and a cleaning roller clean the surface of the transfer belt. Easy access to the transfer belt from behind the front door allows quick removal of paper jams. A heater near the transfer belt unit ensures that the area around the belt is always dry. B064/B065 6-68...

  • Page 455: Transfer Belt Lift

    • Allowing toner to transfer to the belt when making sensor patterns would increase the load on the transfer roller cleaning blade. • The transfer belt would cause the drum to wear, if it were allowed to remain in contact with the drum. 6-69 B064/B065...

  • Page 456: Timing

    The transfer belt stays away from the OPC drum until 500 ms after the drum motor starts. Then the transfer belt lift solenoid switches on to lift the belt. At the end of the job, the solenoid switches off, and the transfer belt unit lowers away from the drum. B064/B065 6-70...

  • Page 457: Transfer Belt Charge

    • Transfer Roller: Max. +7.0 kV through terminal [B] to the transfer roller [C]. • Cleaning Roller: About +1.0 kV max. through terminal [D] to the cleaning roller [E]. Drive rollers [F, G] are grounded so that the cleaning unit can clean the belt easily. 6-71 B064/B065...

  • Page 458: Transfer Current Settings

    3) At the following times, the transfer roller output changes to 2.6 kV, and the cleaning roller output is fixed at 1.0 kV: • When the job ends • Whenever the drum motor is turning, except during copying and during process control B064/B065 6-72...

  • Page 459: Transfer Current Circuit

    • Adjusts its output (It) to keep the current I constant, regardless of changes in temperature or humidity which can affect the surface resistance of the paper. A varistor [E] keeps the voltage at the cleaning roller [F] constant. 6-73 B064/B065...

  • Page 460: Transfer Belt Drive And Paper Transport

    The tapered parts [D] at both ends of the roller [E] help keep the transfer belt [F] in the center, so that it does not run off the rollers. B064D911.WMF B064/B065 6-74...

  • Page 461: Transfer Belt Cleaning

    The cleaning blade [C] scrapes toner off the cleaning roller and drops it onto the agitator plate [D]. The plate [D] moves the toner into the collection coil [E]. The coil takes the toner to the toner collection bottle. 6-75 B064/B065...

  • Page 462: Anti-Condensation Heater

    The anti-condensation heater [A] is directly below the transfer belt drive roller. This anti-condensation heater turns on automatically at the following times: • When the main power switch is turned off • When the machine enters auto off mode B064/B065 6-76...

  • Page 463: Overview

    15. Paper Feed Sensor 8. Upper Relay Roller 16. Separation Roller NOTE: Items (12)~(16) comprise the standard FRR feed system, which is used for Trays 1, 2, and 3. This machine uses motor on/off time (not clutches) to control paper feed. 6-77 B064/B065...

  • Page 464: Tray Capacities

    1 by-pass tray, and 1 duplex tray. • There is a mylar strip over the entire length of the registration roller. Jam Removal Pulling out a paper tray releases the pressure on the rollers, making it easy to remove paper jams. B064/B065 6-78...

  • Page 465: Drive

    The relay sensor [G], at the top of the vertical transport path, triggers the start of image exposure on the OPC drum, and detects jams in the paper path. The transport guide plate [H] swings against the side of the machine and locks in place. 6-79 B064/B065...

  • Page 466: Tray And Paper Lift Mechanism – Tray 2,3

    Tray lift motor [A] ! Coupling [B] ! Pin [C] ! Shaft [D] ! Lift arm [E] (under the bottom plate). The universal trays (Tray 2, Tray 3) are not provided with near end sensors. The pulse count of the tray lift motor is used to signal near end. B064/B065 6-80...

  • Page 467: Lift Sensor

    Then the lift motor turns on again until the lift sensor is activated again. When the tray is drawn out of the feed unit: gear [F] disengages pin [G] on shaft [H], then the tray bottom plate [I] drops by its own weight. 6-81 B064/B065...

  • Page 468: Paper Feed And Separation Mechanism

    The separation roller [D] is free to rotate in the direction shown by the arrow, because the separation roller solenoid is off. When the feed motor reverses: " Feed roller [A] No rotation Separation roller [D] " Free to rotate Grip roller [B] " Rotates B064/B065 6-82...

  • Page 469: Paper Feed And Separation

    When the feed motor rotates forward: Feed roller " Rotates " Separation roller Rotates in accordance with the FRR principle ! Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR) Grip roller " Rotates 6-83 B064/B065...

  • Page 470: Separation Roller Release Mechanism

    [D] on the feed roller shaft rotates down, strikes a stopper, and drives the feed roller forward slightly to separate it from the reverse roller below. The rollers are composed of rubber and may stick occasionally. This mechanism prevents excessive wear on the rollers. B064/B065 6-84...

  • Page 471: Paper Near-End And Paper End – Trays 2 And 3

    The machine detects paper near end by counting the number of pulses the motor makes when lifting the bottom plate. The paper end sensor [A] receives light reflected from the paper below [B] until the last sheet has been fed. Then, paper end is detected. 6-85 B064/B065...

  • Page 472: Paper Size Detection

    If the switch is set to the asterisk (*), a range of paper sizes (illustrated below) can be selected, but the size must be entered with a UP mode. Special Size Setting Range 210 ~ 432 mm 148 ~ 297 mm Direction of Feed B064D987.WMF B064/B065 6-86...

  • Page 473: Anti-Condensation Heaters

    Two heaters, one below the tandem tray [A] and one below the bottom tray [B], prevent condensation around the feed rollers and keep paper dry. This anti-condensation heater turns on automatically at the following times: • When the main power switch is turned off • When the machine enters auto off mode 6-87 B064/B065...

  • Page 474: Tandem Tray – Tray 1

    Normally, both the right and the left trays are joined together. However, during copying, if there is no paper in the left tray, the left tray can be pulled out to load paper. During that time, the right tray stays in the machine and paper feed continues. B064/B065 6-88...

  • Page 475: Connecting The Left And Right Sides Of The Tray

    • The left tray can now be pulled out to load paper, even while paper is being fed into the machine from the right tray. When the tandem tray is drawn out fully: • Projection [D] pushes up lock lever [A] so that both trays separate. This makes paper loading easier. 6-89 B064/B065...

  • Page 476: Paper Lift/Remaining Paper Detection

    [I]. The tray goes up until both of the following occur: • The paper pushes up the pick-up roller and the lift sensor is activated • The paper end sensor at the top of the tray is deactivated. B064/B065 6-90...
  • Page 477 When removing the tray manually, if paper is still present, the tray lowers under its own weight as follows: • Coupling [G] separates from pin [H] ! Tray bottom plate [I] moves down. • Damper [J] lets the tray bottom plate drop slowly. 6-91 B064/B065...

  • Page 478: Fence Drive

    After the stack has been moved into the right tray: The side fence solenoids turn off to close the side fences, until the side fence close sensors [D] activate. Then, the LCD prompts the user to set some paper in the left side of the tandem tray. B064/B065 6-92...

  • Page 479: Rear Fence Drive

    • When rear fence return sensor [D] detects the actuator on the rear fence, motor [B] turns clockwise until rear fence HP sensor [E] detects the actuator. While the rear fence is moving, the left tray lock solenoid [F] turns on and the lock lever [G] locks the left tray. 6-93 B064/B065...

  • Page 480: Tray Side-To-Side Positioning

    When the feed tray is set in the paper feed unit, the side-to-side positioning plate [A] presses the feed tray against the stopper [B]. By moving the positioning plate, the tray position can be changed to adjust the side-to-side registration. B064/B065 6-94...

  • Page 481: Tray Positioning Mechanism – Trays 1 To 3

    6.9.9 TRAY POSITIONING MECHANISM – TRAYS 1 TO 3 B064D569.WMF When the tray is placed in the paper feed unit, the lock lever [A] drops behind the lock plate [B] on the support bracket to lock the tray in the proper position. 6-95 B064/B065...

  • Page 482: By-Pass Tray

    (! Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR) or By-pass Feed Tray) NOTE: The direction of feed in the by-pass tray is opposite from that of the other paper trays, so their parts (with the exception of the separation roller) are not interchangeable. B064/B065 6-96...

  • Page 483: By-Pass Tray Paper End Detection

    PAPER FEED By-pass Tray Paper End Detection B064D753.WMF When the paper runs out, the paper end feeler [A] drops through the cutout in the by-pass paper end sensor [B]. 6-97 B064/B065...

  • Page 484: By-Pass Paper Size Detection

    Refer to Replacement and Adjustment> Paper Feed> By-pass Paper Size Detector. SP1905 (Thick Paper – Bypass Tray): Use this to adjust the by-pass feed clutch operation if thick paper often jams at the registration roller. See “5. Service Tables” for details. B064/B065 6-98...

  • Page 485: Paper Registration

    The grip rollers [G] feed paper from the trays into the vertical transport path to the registration rollers. The upper relay roller [H] feeds all paper exiting the vertical transport path. It also feeds paper from the duplex unit and LCT. The by-pass tray feeds paper directly to the registration rollers. 6-99 B064/B065...

  • Page 486: Paper Registration Drive

    Mylar [E] touches the upper surface of roller [C]. This mylar removes dust from the paper while it passes the registration rollers. NOTE: Use SP1003 (Registration Buckle Adjustment) to adjust the registration motor timing for each paper feed station or the duplex tray. For details see “5. Service Tables”. B064/B065 6-100...

  • Page 487: Jam Removal At Paper Registration

    The user must remove jammed paper in the feed path, the sheet in the duplex tray, and manually close the guide plate. To prevent the guide plate from being left open, if the guide plate position sensor is activated, copying is disabled and a caution is displayed on the LCD panel. 6-101 B064/B065...

  • Page 488: Overview

    The fusing exit sensor detects concertina jams at the fusing unit exit. This sensor is required because the user may not see this type of jam in the machine when removing a jam at the exit. The fusing unit and exit unit can be separated, making it easier to service. B064/B065 6-102...

  • Page 489: Fusing Mechanism

    A fusing exit sensor, located between the hot roller and paper exit roller, detects paper jams inside the fusing unit. NOTE: The term thermostat and thermoswitch are often used interchangeably. Both refer to a device in which bi-metal contacts will open at a specific temperature. 6-103 B064/B065...

  • Page 490: Pressure Roller

    Two holes [F] are provided on each pressure arm for the springs. NOTE: Normally, the springs should be attached to the lower holes. Attaching the springs to the upper holes exerts less pressure on the hot roller. Attach the springs to the upper holes only for especially thin paper. B064/B065 6-104...

  • Page 491: Hot Roller Cleaning

    The cleaning web is saturated with silicone oil. Inside the web cleaning unit, the web take-up roller [A] pulls the web from the web supply roller [B] past the cleaning roller [C]. The cleaning roller is pressed against the hot roller. 6-105 B064/B065...

  • Page 492: Web Drive

    When all of the web has been used (after about another 30k copies), the actuator rotates, its feeler actuates the web end sensor, and SC550 (Fusing Unit Web End) is logged. After replacing the web with a new one, reset SP1902 001 to 0 to release SC550. B064/B065 6-106...

  • Page 493: Fusing Unit Entrance Guide

    NOTE: 1) Before shipping, the screws are set in the outer holes. 2) If the customer is experiencing problems with paper sizes larger than A4, then use the inner holes. 6-107 B064/B065...

  • Page 494: Fusing Unit Drive

    Fusing/exit motor [A] ! timing belt [B] ! gear coupling [C] ! fusing unit Inserting the fusing unit engages the coupling [C]. The pressure roller [D] is driven by friction between the pressure roller and the hot roller [E]. The fusing unit exit rollers [F] are driven through some gears. B064/B065 6-108...

  • Page 495: Cpm Down Mode

    NOTE: 1) SP1103 (Fusing Idling) adjusts the fusing idling time if fusing on the first and second copies is incomplete due to low room temperature. 2) SP1106 (Fusing Temperature Display) displays the current center and end temperatures for the hot roller. 6-109 B064/B065...
  • Page 496 SC543 Fusing lamp overheat error 1 (software) SC544 Fusing lamp overheat error 1 (hardware) SC545 Fusing lamp overheat error 2 NOTE: To release these machine after one of these SC codes is issued, just enter the SP mode. B064/B065 6-110...

  • Page 497: Exit

    B064D762.WMF Fusing/exit motor [A] ! timing belt [B] ! exit roller [C] via gears and timing belts. The de-curler rollers [D] remove curl from the paper before it exits. This improves feed through the duplex unit and finishers. 6-111 B064/B065...

  • Page 498: Exit Junction Gate

    • If the solenoid is on: The gate opens, and paper [C] goes straight through [D] to the output tray (for face-up delivery) or the finisher. • If the solenoid is off: The gate remains closed and forces the paper down [E] to the duplex unit. B064/B065 6-112...

  • Page 499: Duplex Unit

    NOTE: When the duplex unit is removed, the trailing edge guide plate (6) drops to the horizontal position to make it easier to remove. 6-113 B064/B065...

  • Page 500: Duplex Drive

    • Stops transport rollers 1, 2 [E] when there are two sheets in the duplex paper path (when interleaving is used)! Allows the sheet in front to be fed out of the duplex unit by motor [G] and rollers [H]. • Controlled by the duplex inverter sensor [J] B064/B065 6-114...

  • Page 501: Inverter Operation

    This happens every page. • After this, the jogger fences move back to the previous position (12 mm away from the paper) • A spring pushes the gate back up again after the paper has gone (there is no solenoid). 6-115 B064/B065...

  • Page 502: Inverter Feed-Out

    • Roller [C] always turns counter-clockwise, and feeds the paper [D] backwards to roller [E]. When the leading edge of the paper, now caught by roller [E], passes sensor [F], solenoid [A] switches off and roller [B] returns to its home position. B064/B065 6-116...

  • Page 503: Duplex Tray Feed

    For details of how the transport rollers [C, D], duplex transport clutch [E (not shown here)], and duplex inverter sensor [F] control duplex feed, see 6.13.2. Duplex transport sensors 1, 2, 3 [G] detect jams in the paper path. 6-117 B064/B065...

  • Page 504: Duplex Interleave Feed

    1) 1st sheet, front page printed (pg. 1) 2) 2nd sheet, front page printed (pg. 3) 3) 3rd sheet, front page printed (pg. 5) B064D966.WMF 2. 1st, 2nd, 3rd sheet fed to duplex tray and inverter table. 3. 4th sheet feeds. B064D965.WMF B064/B065 6-118...
  • Page 505 9), feeds to duplex tray. 12. 3rd sheet, back page printed (pg. 6) 13. 6th sheet, front page printed (pg. 14. 4th sheet, back page, (pg. 8), 7th sheet front page (pg. 13) copied in order, the process above repeats. B064D964.WMF 6-119 B064/B065...

  • Page 506: Energy Saver Modes

    These modes are controlled by the following User Tools: • Panel off timer • Energy saver timer • Auto off timer • Auto off disabling The way that the machine operates depends on the combination of installed equipment (copier only, or whether a printer/scanner is installed). B064/B065 6-120...

  • Page 507: Energy Saver Mode

    • An original is placed in the ADF • The ADF is lifted • A sheet of paper is placed in the by-pass feed table Operation Energy Saver Approx. Fusing Temp. System +5V Switch Recovery Time 182 °C 6-121 B064/B065...

  • Page 508: Low Power Mode

    Return to stand-by mode The machine returns to standby mode in the same way as from the energy saver mode. Operation Energy Saver Approx. Fusing Temp. System +5V Switch Recovery Time 165 °C 30 s B064/B065 6-122...

  • Page 509: Auto Off Mode

    Only +5VE is (Fusing lamp off) supplied to the BICU. Disabling auto off mode If the user wishes to disable auto off mode, use the following user tool: User Tools – System Settings – AOF (change the setting to ‘OFF’). 6-123 B064/B065...

  • Page 510: Night Mode

    45 s. Energy Operation System Mode Saver Fusing Temp. Note Switch Night stand- Room Temp. by mode (Fusing lamp off) Room Temp. Only +5VE is supplied to Night mode (Fusing lamp off) the printer controller. B064/B065 6-124...
  • Page 511 SPECIFICATIONS...

  • Page 513: Specifications

    400, 200, 155, 129, 121, 93, 85, 78, 73, 65, 50 Zoom 25 ~ 400% in 1% steps Copying Speed B064 60 cpm (A4/11" x 8.5" LEF) B065 75 cpm (A4/11" x 8.5" LEF) First Copy Time 3.5 s (1st Tray, A4/11"x8.5" LEF Face-up mode) 5.3 s (1st Tray, A4/11"x8.5"...
  • Page 514 Less than 110 W Rated Voltage of Output Max. DC 24 V Connector Permissible voltage ±10% fluctuation Dimensions ( 680 x 560 x 180 mm (26.8" x 22.0" x 7.1") W x D x H Weight 18 kg (39.6 lb.) B064/B065...

  • Page 515: Power Consumption

    Approx. 0.32 kW Copying Approx. 1.55 kW Approx. 1.65 kW Maximum Less than 1.60 kW Less than 1.70 kW B064/B065 Copier (220V to 240V Model) Mainframe Only Full System Warm-up Approx. 1.25 kW Approx. 1.26 kW Stand-by Approx. 0.27 kW Approx.

  • Page 516: Machine Configuration

    SPECIFICATIONS 2. MACHINE CONFIGURATION B064V500.WMF Item Machine code Letter Mainframe B064/B065 A3/DLT Kit B475 Inside mainframe Tab Sheet Kit B499 LCT (Large Capacity Tray) B473 LG/B4 Kit B474 Inside LCT Copy Tray B476 Cover Interposer Tray B470 9-Bin Mailbox B471...

  • Page 517: Component Layout

    SPECIFICATIONS 2.1 COMPONENT LAYOUT 2.1.1 COPIER ENGINE B064D968.WMF B064/B065...
  • Page 518 12. Development Roller 29. Reverse Trigger Roller 13. Registration Sensor 30. Exit Unit 14. By-pass Tray 31. Pressure Roller 15. Relay Sensor 32. Hot Roller 16. Grip Roller 33. Scanning (ADF) 17. Feed Sensor (Paper Tray) 34. Exposure (ADF) B064/B065...

  • Page 519: Paper Path (With Cover Interposer Tray)

    2.1.2 PAPER PATH (WITH COVER INTERPOSER TRAY) B064D972.WMF 1. Proof Exit Tray 2. Cover Sheet Path 3. Original Path 4. By-pass Tray 5. LCT Feed 6. Vertical Transport Path 7. Finisher Exit Tray 2 8. Finisher Exit Tray 1 B064/B065...

  • Page 520: Paper Path (With 9-Bin Mailbox)

    4. Selected Trays 5. Turn Gates 6. Mailbox Paper Path 7. Junction Gate (paper goes either up to the mailbox or out to the finisher’s proof tray) 8. Junction Gates (two junction gates control the paper path inside the finisher) B064/B065...

  • Page 521: Drive Layout

    1. Scanner Motor 7. Paper Feed Motor 2 2. Drum Motor 8. Lower Relay Motor 3. Fusing/Exit Motor 9. Paper Feed Motor 1 4. Registration Motor 10. By-pass Motor 5. Toner Collection Motor 11. Development Motor 6. Paper Feed Motor 3 B064/B065...

  • Page 522: Board Structure

    SPECIFICATIONS 2.2 BOARD STRUCTURE 2.2.1 BLOCK DIAGRAM B064D969.WMF B064/B065 7-10...

  • Page 523: Component Descriptions

    SPECIFICATIONS 2.2.2 COMPONENT DESCRIPTIONS This machine employs Ricoh GW (Grand Work) architecture. Here is a summary of the main parts of the board structure. 2.2.2.1 BCU (Base Engine Control Unit) This is the main control board that controls engine sequence, timing for peripherals, image processing, and the video data path.

  • Page 524: Sbu (Sensor Board Unit)

    2.2.2.9 DRB (Drive Board) Drives the duplex stepper motors (x2), the registration motor, and lower relay motor. 2.2.2.10 CNB (Connection Board) Relays signals for the ADF, finishers, LCT, fusing exit, drum motor, development motor, and front cover switches. B064/B065 7-12...

  • Page 525: Hdd (Hard Disk Drive)

    • When the HDD is replaced, the print data (user stamps) must be re-installed, so bring an IC card holding the print data so it can be downloaded. • The “Scan to Email” addresses are also lost by HDD replacement. However, addresses can be backed up SmartNetMonitor. 7-13 B064/B065...

  • Page 526: Optional Equipment

    A3 ~ A5, A6 SEF, B6 SEF, 12"x18", 11"x17" ~ 5 "x8 " ⇒ Paper Weight 52 g/m ~ 216 g/m (110 lb Index) Mixed Sizes A3 and A4 LEF, B4 and B5 LEF, 11"x17" and 8 "x11" LEF (Max: 16 docs, Max sheets: 30 sheets or less) B064/B065 7-14...

  • Page 527: Lower Tray

    30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3-B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge 7-15 B064/B065...

  • Page 528: Sheet Finisher With 50-Sheet Stapler B469

    30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3 ~ B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge B064/B065 7-16...

  • Page 529: Punch Unit For B468/B469

    Power Supply 24 V ±10%, 5 V ±5% (from main machine) Power Consumption Less than 48 W Dimensions (W x D x H) 500 x 620 x 138 mm (19.7" x 24.4" x 5.4") Weight 12 kg (26.4 lb.) 7-17 B064/B065...

  • Page 530: Cover Interposer Tray B470 Paper Sizes

    52 ~ 128 g/m Power Consumption Less than 48W (average) Power Supply DC 24 V, 5 V Dimensions (W x D x H) 480 x 600 x 660 mm (18.9 x 23.6 x 26) Weight 15 kg (33 lb.) B064/B065 7-18...

  • Page 531: Main Copier

    Detect when the top of the paper stack is at the correct height for paper feed; one for each feed station Paper Feed Sensors (x3) Detect paper being fed in from the paper tray; one for each feed station 7-19 B064/B065...
  • Page 532 Detects paper leaving the fusing unit and entering the Sensor exit section Feed-out Exit Sensor Detects paper leaving the machine Duplex Entrance Sensor Detects paper entering the duplex unit Duplex Transport Sensors Monitor paper feed in the duplex unit 1, 2, 3 B064/B065 7-20...
  • Page 533 Controls the xenon exposure lamp ADF Main Board Inverter Board (ADF) Motors Pick-up Roller Lift Motor Lifts and lowers the pick-up roller in the ADF (ADF) Feed Motor (ADF) Bottom Plate Motor (ADF) Lifts and lowers the bottom plate in the ADF 7-21 B064/B065...
  • Page 534 Solenoids By-pass Pick-up Solenoid Drops the pick-up roller onto the top of the stack of paper Pick-up Solenoids (x3) Drops the pick-up roller onto the top of the stack of paper; one for each paper feed station B064/B065 7-22...
  • Page 535 Exposure Lamp CIS (Contact Image This is in the ADF Sensor) Quenching Lamp Fusing Lamps (x2) These are identical. Thermistor (centre) Used for fusing temperature control Thermistor (end) Used for overheat prevention inside the fusing unit Thermofuse Mechanical Counter 7-23 B064/B065...

  • Page 536: Mailbox

    Opens and closes the junction gate to send paper to the mailbox (open) or to the output tray (closed). Turn Gate Solenoids Open and close the turn gates to direct the paper to (1 – 8) the correct bin PCBs Control Board Controls the mailbox B064/B065 7-24...

  • Page 537: Large Capacity Tray

    Detects when the cover is open Upper Cover Switches 1, Detects when the cover is open Solenoids Pick-up Solenoid Transfers drive from the feed motor to the pick-up and feed rollers. PCBs LCT Main Board Controls the LCT 7-25 B064/B065...

  • Page 538: Cover Interposer

    Lifts and lowers the bottom plate Feed Motor Drives the pick-up roller and feed belt Transport Motor Drives the grip roller and the top two transport rollers Vertical Transport Motor Drives the bottom transport roller PCBs Main Board Controls the cover interposer tray B064/B065 7-26...
  • Page 539 FIRMWARE HISTORY...

  • Page 541: Bcu Firmware Modification History

    1. Web End detection priority given to the web end sensor (previously, SP1902 value had priority). 2. Near End now triggered at 80% (previous: 90%), and the default for SP1902-001 has been changed to 80% accordingly. Setting range for SP2912-001 changed from 0-10 to 1-3. B064/B065...

  • Page 542: Gw Firmware Modification History

    Firmware modified so that when “2: Europe” is selected in SP5131 (Paper Size Type Selection), it is possible to select F-sized originals in User Tools …continued – System Settings – General Features. B064/B065...
  • Page 543 Automatic jam when counter reaches 0 has been disabled, so that all remaining pages are printed out. The following 2 selections have been added to SP5113 (Optional Counter Type): 11: Exp Key Card (Add) 12: Exp Key Card (Deduct) B064/B065...

  • Page 544: Lcdc Firmware Modification History

    Sheet” and “Designate” (translations not consistent). Corrected French translation errors for several display messages. Display for “IEEE802.11” inside User Tools # System Settings # Interface Settings # Network was incorrectly displayed as “801.11”. Official Taiwanese translation set added. Official Russian translation set added. B064/B065...
  • Page 545 G338/G339 SCANNER UNIT/PRINTER UNIT...
  • Page 547 PRINTER/SCANNER KIT G338 PRINTER UNIT G339 TABLE OF CONTENTS 1. DETAILS ..................1 1.1 MACHINE LAYOUT..................1 1.2 CONTROLLER BOARD ................2 1.2.1 CONTROLLER BOARD LAYOUT ............2 1.2.2 CONTROLLER BOARD DIP SWITCHES..........4 1.2.3 LED INDICATORS................4 1.3 ETHERNET BOARD ..................5 1.3.1 ETHERNET BOARD LAYOUT ............5 1.3.2 ETHERNET BOARD OPERATION............6 1.4 IEEE1394 BOARD (FIREWIRE)..............7 1.4.1 OVERVIEW ..................7...

  • Page 549: Details

    (required) (optional) Ethernet Wireless LAN/USB 2.0 IEEE 1394 I/F Port 100BASE-TX IEEE 1284 I/F (Option) 10BASE-T I/F SDRAM-DIMM (128 MB) *1 SDRAM-DIMM B064/B065 (128/256 MB) *2 Optional (Option) Periheral Peripheral Devices Devices GW Controller ROM DIMM (8 MB) Connection Resident ROM...

  • Page 550: Controller Board

    CONTROLLER BOARD 1.2 CONTROLLER BOARD 1.2.1 CONTROLLER BOARD LAYOUT CN300 CN314 (FAN Power Supply) (128MB Memory) CN301 (Option Memory) CN311 (Centronics I/F) CN311 (NIB) CN303 Slot 2 (PS3) CN302 Slot 1 (Printer Scanner DIMM or Printer DIMM) CN313 (Debug) (USB 2.0) (IEEE 1394 Firewire) (802.11b Wireless LAN) D999.WMF...
  • Page 551 CONTROLLER BOARD Name CN Shape Function SDRAM DIMM I/F CN300 144-pin (Straight: SMT) Standard RAM DIMM CN301 Optional RAM DIMM ROM DIMM I/F CN302 72-pin (right-angle) Optional printer/scanner program CN303 Optional PS3 emulation program Engine I/F CN304 120-pin (right-angle DIP) Engine I/F (RAPI, CSS, MK1) IDE I/F CN305 40-pin (straight DIP)

  • Page 552: Controller Board Dip Switches

    Rev. 10/2002 CONTROLLER BOARD 1.2.2 CONTROLLER BOARD DIP SWITCHES D998.WMF Function Comments Boot selection Switch ON only to boot from an IC card.* Localization setting ON for export models, OFF for models for the Japanese market Model Setting Currently these switches are not used. Model Setting Model Setting : Set SW1 ON and boot from the IC card only if the normal installation procedure...

  • Page 553: Ethernet Board

    ETHERNET BOARD 1.3 ETHERNET BOARD 1.3.1 ETHERNET BOARD LAYOUT EEPROM PHY DP83843 25 MHz Filter Modue Connector LAN I/F D002.WMF The Ethernet board is provided as a standard feature of the G338/G339 option. Function Blocks Description PHY (Physical Layer Device) Completely standardized physical layer device for the functions of each device in the network.

  • Page 554: Ethernet Board Operation

    ETHERNET BOARD 1.3.2 ETHERNET BOARD OPERATION The NIB is a standard IEEE802.3u type which implements 10/100Mbps auto negotiation. System initialization sets the network for 10Mbps/100Mbps. LED 2 LED 1 D003.WMF LED 1 (Green) Indicates the link status: Link Safe Link Fail LED 2 (Orange) Indicates the operation mode: 100 Mbps mode...

  • Page 555: Ieee1394 Board (Firewire)

    IEEE1394 BOARD (FIREWIRE) Rev. 08/2002 1.4 IEEE1394 BOARD (FIREWIRE) 1.4.1 OVERVIEW An IEEE1394 interface board is available as an option for this machine to provide high speed connectivity through what is commonly called Firewire or i.LINK (Sony). Some important advantages of Firewire are: •...
  • Page 556 IEEE1394 BOARD (FIREWIRE) When the host computer powers up, it queries all the devices connected to the bus and assigns each one an address, a process called enumeration. Here are some general features of Firewire: • Firewire is Plug-and-Play. • Firewire devices are hot pluggable (they can be plugged while the system is operating).

  • Page 557: Usb

    1.5 USB 1.5.1 SPECIFICATIONS USB connectivity is provided as an option for this machine. Interface: USB 1.1, USB 2.0 Data rates: 480 Mbps (high speed), 12 Mbps (full speed), 1.5 Mbps (low speed) High speed mode is only supported by USB 2.0. 1.5.2 USB 1.1/2.0 USB (Universal Serial Bus) offers simple connectivity for computers, printers, keyboards, and other peripherals.

  • Page 558: Usb Connectors

    1.5.3 USB CONNECTORS USB is a serial protocol and a physical link, which transmits all data on a single pair of wires. Another pair provides power to downstream peripherals. The USB standard specifies two types of connectors, type “A” connectors for upstream connection to the host system, and type “B”...

  • Page 559: Remarks About Usb

    Rev. 10/2002 1.5.5 REMARKS ABOUT USB • The machine does not print reports specifically for USB. • Only one host computer is allowed for the USB connection. • After starting a job using USB, do not switch the printer off until the job has been completed.

  • Page 560: Ieee802.11B (Wireless Lan)

    IEEE802.11B (WIRELESS LAN) 1.6 IEEE802.11B (WIRELESS LAN) 1.6.1 SPECIFICATIONS The IEEE 802.11b wireless LAN interface card is available as an option for this machine. A wireless LAN is a flexible data communication system used to extend or replace a wired LAN. Wireless LAN employs radio frequency technology to transmit and receive data over the air and minimize the need for wired connections.

  • Page 561: Block Diagram

    IEEE802.11B (WIRELESS LAN) 1.6.2 BLOCK DIAGRAM Interface Board PCMCIA 802.11b Engine Board Card Bus PCMCIA Card Controller LED2 (Orange) LED1 (Green) Controller Board D900.WMF LED Indicators Description LED1 (Green) Link status Link success Link failure LED2 (Orange) Power distribution Power on Power off G338/G339...

  • Page 562: Transmission Modes

    IEEE802.11B (WIRELESS LAN) 1.6.3 TRANSMISSION MODES Wireless communication has two modes: 1) ad hoc mode, and 2) infrastructure mode. Ad Hoc Mode The ad hoc mode allows communication between each device (station) in a simple peer-to-peer network. In this mode, all devices must use the same channel to communicate.

  • Page 563: Security Features

    Rev. 10/2002 IEEE802.11B (WIRELESS LAN) 1.6.4 SECURITY FEATURES SSID (Service Set ID) The SSID is used by the access point to recognize the client and allow access to the network. Only clients that share the same SSID with the access point can access the network.

  • Page 564: Wireless Lan Troubleshooting Notes

    IEEE802.11B (WIRELESS LAN) 1.6.5 WIRELESS LAN TROUBLESHOOTING NOTES Communication Status Wireless LAN communication status can be checked with the UP mode “W.LAN Signal” in the Maintenance menu. This can also be checked using the Web Status Monitor or Telnet. The status is described on a simple number scale. Status Display Communication Status Good...

  • Page 565: Troubleshooting Procedure

    IEEE802.11B (WIRELESS LAN) Troubleshooting Procedure If there are problems using the wireless LAN, check the following. 1) Check the LED indicator on the wireless LAN card. 2) Check if “IEEE802.11b” is selected in the following user tool: Host Interface menu - Network Setup - LAN Type. 3) Check if the channel settings are correct.

  • Page 566: Specifications

    SCANNER 2. SPECIFICATIONS 2.1 SCANNER Scanning method Front side main scan Scanned by CCD. Platen (original on exposure glass) Back side main scan Scanned by CIS. Back side sub scan Scanning Area Main scan Max. 297 mm Sub scan Max. 432 mm Resolution Main scan 600 dpi...

  • Page 567: Printer

    PRINTER 2.2 PRINTER Printing Speed B065 model Max. 75 ppm (A4/LT LEF) B064 model Max. 60 ppm (A4/LT LEF) Printer Languages PCL5e/PCL6 PostScript 3 (option) RPCS (Refined Printing Command Stream) Resolution 1200 dpi (PCL6/PCL5e/PS3/RPCS) 600 dpi (PCL 6/PCL5e/PS3/RPCS) 300 dpi (PCL5e)

  • Page 568: Controller Board Configuration

    Rev. 10/2002 CONTROLLER BOARD CONFIGURATION 2.3 CONTROLLER BOARD CONFIGURATION CN300 CN314 (FAN Power Supply) (128MB Memory) CN301 (Option Memory) CN311 (Centronics I/F) CN311 (NIB) CN303 Slot 2 (PS3) CN302 Slot 1 (Printer Scanner DIMM or Printer DIMM) CN313 (Debug) (USB 2.0) (IEEE 1394 Firewire) (802.11b Wireless LAN) D999.WMF...

  • Page 569: Software Accessories

    SOFTWARE ACCESSORIES 2.4 SOFTWARE ACCESSORIES The printer drivers and utility software are provided on one CD-ROM. An auto run installer allows you to select which components to install. 2.4.1 PRINTER Printer Drivers Windows Windows NT Windows Printer language Macintosh 9x/me 2000/XP PCL6 PCL5e...

  • Page 570: Paper Sizes Supported By The Printer

    PAPER SIZES SUPPORTED BY THE PRINTER 2.5 PAPER SIZES SUPPORTED BY THE PRINTER Paper Trays By-pass Main Unit/Option Paper Size (W x L) Duplex Tray Eur/Asia 297 x 420 mm 257 x 364 mm A4 SEF 210 x 297 mm A4 LEF 297 x 210 mm B5 SEF...

  • Page 571: Usb Specifications

    USB SPECIFICATIONS 2.6 USB SPECIFICATIONS USB connectivity is provided as an option for this machine. Interface USB 1.1, USB 2.0 Data rates 480 Mbps (high speed), 12 Mbps (full speed), 1.5 Mbps (low speed) High speed mode is only supported by USB 2.0. 2.7 IEEE 802.11B SPECIFICATIONS Standard applied IEEE802.11b...
  • Page 573 B473...
  • Page 575 LCT B473 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT..........1 1.1 EXTERNAL COVERS .................. 1 1.2 POSITIONING ROLLER................2 1.3 INNER COVER..................... 2 1.4 BRUSH ROLLER..................3 1.5 LOWER TRAY PAPER HEIGHT SENSORS 1,2.......... 4 1.6 PROOF TRAY EXIT AND FULL SENSORS ..........5 1.7 EXIT SENSOR .....................

  • Page 577: Replacement And Adjustment

    EXTERNAL COVERS 1. REPLACEMENT AND ADJUSTMENT 1.1 EXTERNAL COVERS B473R001.WMF [A]: Transport cover [B]: Transport cover hinge (! x1) [C]: Rear cover (! x4) [D]: Top cover (! x1) [E]: Right cover (! x2) [F]: Front cover (! x3) B473...
  • Page 578 PICK-UP/FEED/SEPARATION ROLLERS 1.2 PICK-UP/FEED/SEPARATION ROLLERS B473R002.WMF B473R003.WMF [A]: Open the transport cover [B]: Bracket cover (! x2) [C]: Pick-up roller (" x1) [D]: Feed roller (" x1) [E]: Separation roller (" x1) B473...
  • Page 579 PICK-UP SOLENOID 1.3 PICK-UP SOLENOID B473R004.WMF Rear cover (! x4) Open the transport cover (☛ 2.2) Bracket cover (☛ 2.2) [A]: Pick-up solenoid (! x2, # x1) B473...
  • Page 580 PAPER END SENSOR, UPPER COVER SWITCHES 1.4 PAPER END SENSOR, UPPER COVER SWITCHES B473R005.WMF B473R006.WMF Open the top cover. Right cover (☛ 1.1) [A]: Paper end sensor (! x1) [B]: Upper cover switches 1, 2 (# x2) B473...
  • Page 581 TRAY MOTOR 1.5 TRAY MOTOR B473R007.WMF Rear cover (☛ 1.1) [A]: Tray motor (! x2, # x1) 1.6 PAPER STACK SENSOR B473R008.WMF Disconnect the LCT from the machine [A]: Sensor cover (! x1) [B]: Paper stack sensor (# x1) B473...
  • Page 582 After changing the side fences to accept another paper size, you must execute SP5959 005 (Paper Type – Tray 4) and select the paper size of the side fence positions. For details, see SP5959 in section “5. Service Tables” of the B064/B065 manual.
  • Page 583 OVERVIEW 2. DETAILS 2.1 OVERVIEW 2.1.1 LCT MAIN COMPONENTS B473D001.WMF 1. Separation Roller 10. Paper Height Sensor 2 2. Transport Roller 11. Paper Tray 3. Feed Sensor 12. Paper Height Sensor 3 4. Feed Roller 13. Paper Tray Motor 5. Lift Sensor 14.
  • Page 584 OVERVIEW Pick-up, Separation, Feed. Non-contact, maintenance free FRR sysem. ($ Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR)) Tray Lift. Tray lift motor and timing belt raise and lower the paper tray. Paper Size Detection. The side fences cannot be adjusted by customers. The paper size must be entered with SP5959 005.
  • Page 585 OVERVIEW 2.1.2 LCT DRIVE LAYOUT B473D003.WMF 1. Pick-up Roller 2. Separation Roller 3. Transport Rollers 4. Feed Roller 5. Feed Motor 6. Tray Motor 7. Tray Lift Shaft 8. Tray Drive Belt B473...
  • Page 586 PAPER FEED AND SEPARATION 2.2 PAPER FEED AND SEPARATION A standard FRR system is used. It consists of the pick-up, feed, and separation rollers. 2.2.1 STARTING PAPER FEED B473D004.WMF The feed motor [A] drives the transport rollers [B]. The separation roller [C], which is free to rotate in the direction indicated by the arrow, remains at rest.
  • Page 587 PAPER FEED AND SEPARATION 2.2.2 FEED AND SEPARATION B473D005.WMF The feed motor [A] switches on, then the pick-up solenoid [B] switches on and transfers drive to the paper feed roller [C] and pick-up roller [D]. The rotating pick-up roller lowers and feeds the first sheet when it contacts the top of the stack.
  • Page 588 PAPER LIFT 2.3 PAPER LIFT B473D006.WMF B473D158.WMF Tray motor [A] ! Gear [B] ! Shaft [C] ! Tray belts [D] raise and lower the paper tray [E]. After paper is set in the LCT and the upper cover is closed, if the paper height sensor [F] is not activated, the tray motor lowers the tray and stops.
  • Page 589 PAPER LIFT B473D108.WMF Pressing the tray down button [A] reverses the rotation of the tray motor [B] and lowers the tray [C]. The tray lowers until the stack sensor [D] detects the top of the stack and stops the tray motor. •...
  • Page 590 PAPER HEIGHT DETECTION 2.4 PAPER HEIGHT DETECTION B473D006.WMF As paper is consumed from the top of the stack [A], the paper tray rises and the actuator [B] attached to the tray passes through paper height sensor 3 [C], paper height sensor 2 [D], and paper height sensor 1 [E] until the actuator reaches the paper near end sensor [F].
  • Page 591 PAPER END DETECTION 2.5 PAPER END DETECTION B473D111.WMF The paper end sensor [A] monitors the light reflected by each sheet on top of the stack. When the last sheet feeds, the cutout [B] is exposed, and the paper end sensor receives no reflected light from below because there is no paper and this signals paper end.
  • Page 593 B468/B469 3000-SHEET FINISHER...
  • Page 595 B468/B469 3000-SHEET FINISHERS TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT..........1 1.1 EXTERNAL COVERS .................. 1 1.2 POSITIONING ROLLER................2 1.3 INNER COVER..................... 2 1.4 BRUSH ROLLER..................3 1.5 LOWER TRAY PAPER HEIGHT SENSORS 1, 2......... 4 1.6 PROOF TRAY EXIT AND FULL SENSORS ..........5 1.7 EXIT SENSOR .....................
  • Page 596 2.9 BOOKLET FINISHING ................28 2.9.1 OVERVIEW ..................28 2.9.2 BOOKLET STAPLING AND FOLDING..........28 2.9.3 INITIAL FOLDING................29 2.9.4 FINAL FOLDING AND FEED-OUT............ 30 B468...
  • Page 597 What This Manual Contains This manual describes two 3000-sheet finishers which are essentially the same, the B468 and B469. Both finishers provide punch, staple, and shift capability. However, only the B468 provides saddle-stitching with staples—the B469 does not provide saddle-stitching. Unless noted otherwise, all descriptions in this manual apply to both the B468 and B469.

  • Page 599: Replacement And Adjustment

    EXTERNAL COVERS 1. REPLACEMENT AND ADJUSTMENT 1.1 EXTERNAL COVERS B468R002.WMF [A]: Rear cover (! x4) [B]: Upper tray, lower tray (! x2 each) (See note below) [C]: Top cover center (! x1) [D]: Stopper (! x1) [E]: Top cover (! x1) [F]: Front door hinge (! x2) [G]: Front door [H]: Left side cover (! x2)

  • Page 600: Positioning Roller

    POSITIONING ROLLER 1.2 POSITIONING ROLLER Open the front door. [A]: Pull out the jogger unit. [B]: Positioning roller (" x1) [C]: Positioning roller drive belt B468R003.WMF 1.3 INNER COVER [A]: Inner cover (! x3) [B]: Pull out the jogger unit. B468R004.WMF B468/B469...

  • Page 601: Brush Roller

    BRUSH ROLLER 1.4 BRUSH ROLLER Rear View B468R005.WMF Open the front door. Pull out the jogger unit. Rear cover (☛ 1.1) [A]: Loosen tension bracket (! x1) [B]: Spring [C]: Brush roller assy (# x1, bushing x3) • Remove the e-ring and bushing at [C] before removing the bushings on the back end of the shaft.

  • Page 602: Lower Tray Paper Height Sensors 1,2

    LOWER TRAY PAPER HEIGHT SENSORS 1, 2 1.5 LOWER TRAY PAPER HEIGHT SENSORS 1, 2 B468R006.WMF [A]: Paper height sensor cover (! x1) • Lift the back edge of the cover up. Then pull it toward you slowly to disengage the tabs under the front edge of the cover and remove it. [B]: Paper height sensor bracket (! x2, $ x2) •...

  • Page 603: Proof Tray Exit And Full Sensors

    PROOF TRAY EXIT AND FULL SENSORS 1.6 PROOF TRAY EXIT AND FULL SENSORS B468R007.WMF Open the front door. Top cover (☛ 1.1) [A]: Guide plate (! x4) [B]: Sensor bracket (! x1) [C]: Proof tray full sensor ($ x1) [D]: Proof tray exit sensor ($ x1) B468/B469...

  • Page 604: Exit Sensor

    EXIT SENSOR 1.7 EXIT SENSOR B468R008.WMF Open the front door. Top and rear cover (☛ 1.1) [A]: Guide plate ($ x1) (" x2) [B]: Exit sensor ($ x1) B468/B469...

  • Page 605: Finisher, Stapler Entrance Sensors

    FINISHER, STAPLER ENTRANCE SENSORS 1.8 FINISHER, STAPLER ENTRANCE SENSORS B468R009.WMF Disconnect the finisher from the main unit. If the Cover Interposer Tray B470 is installed, remove it. Loosen the three shoulder screws, remove one set screw, then lift it off the frame. [A]: Finisher entrance sensor bracket (! x1) [B]: Finisher entrance sensor (! x1) ($ x1) [C]: Stapler entrance sensor bracket (! x1)

  • Page 606: Saddle-Stitch Stapler Replacement

    SADDLE-STITCH STAPLER REPLACEMENT 1.9 SADDLE-STITCH STAPLER REPLACEMENT 1. Remove the cover [A] (! x1). 2. Remove the staple unit motor mount [B] (! x4, $ x2). B468R101.WMF 3. Remove the old booklet stapler motors (! x3 each $ x1 each). 4.
  • Page 607 SADDLE-STITCH STAPLER REPLACEMENT 7. Attach the Teflon jigs [A] and [B]. 8. Attach the new booklet stapler motor mount to the frame (! x4). B468R104.WMF 9. On each motor, with your finger turn the brass gear [C] toward you until it stops then tighten the motor screws [D] .(! x3) 10.

  • Page 608: Punch Position Adjustment

    PUNCH POSITION ADJUSTMENT 1.10 PUNCH POSITION ADJUSTMENT The positions of punch holes can be adjusted in two directions: • Vertical positon. To adjust the vertical positions of the punch holes, execute SP6113 002 (Punch Hole Adjustment – 2 Holes) or 003 (3 Holes) to adjust the timing of the punch motor.

  • Page 609: Jam Detection

    Rev. 10/2002 JAM DETECTION 1.11 JAM DETECTION Mode Cause Proof/Shift/Staple Finisher entrance sensor Remains off even after the main machine check in failure exit sensor goes OFF and the paper feeds 270 mm. Finisher entrance sensor Remains on even after enough time has check out failure elapsed for twice the length of the paper to feed.

  • Page 610: Dip Sw 100 (Main Board)

    DIP SW 100 (MAIN BOARD) 1.12 DIP SW 100 (MAIN BOARD) The settings of DIP SW 100 on the main finisher board should remain set to OFF (zero in the table below). These settings should not be changed by the customer or the customer engineer during normal operation or testing.

  • Page 611: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW B468D001.WMF 1. Proof Tray 9. Stapler Unit 2. Guide Plate Motor 10. Pressure Plate Unit* 3. Guide Plate 11. Saddle Stitch Stapler* 4. Shift Roller 12. Folder Plate* 5. Tray Junction Gate 13. Lower Tray* 6.

  • Page 612: Drive Layout

    DRIVE LAYOUT 2.2 DRIVE LAYOUT B468D006.WMF 1. Proof Tray Motor 7. Pre-Stack Motor 2. Lower Tray Lift Motor 8. Exit Motor 3. Lower Tray Encoder Disk 9. Entrance Motor 4. Upper Tray Lift Motor 10. Shift Roller Motor 5. Pressure Plate Motor 11.
  • Page 613 DRIVE LAYOUT B468D007.WMF 1. Stack Feed Out Belt 5. Jogger Fence Motor 6. Jogger Fences 2. Folder Roller Motor 7. Stapler Movement Motor 3. Folder Plate Motor 8. Stapler Rotation Motor 4. Feed Out Belt Motor B468/B469...

  • Page 614: Tray/Stapler Junction Gates

    TRAY/STAPLER JUNCTION GATES 2.3 TRAY/STAPLER JUNCTION GATES Proof (Upper Tray) Sort/Stack Staple B468D009.WMF B468D010.WMF B468D008.WMF The finishing mode selected for the job determines the direction of the paper in the finisher. • Proof Tray (Top of the unit). Paper is sent to the top tray. •...

  • Page 615: Pre-Stacking

    PRE-STACKING 2.4 PRE-STACKING B468D011.WMF During a multiple copy job selected for stapling, the pre-stacking mechanism delays the first two sheets of every set (after the first set) to allow enough time to staple the preceding stack on the stapler tray. Pre-stacking is performed with the first and second sheets for the second and all subsequent sets.

  • Page 616: Vertical Lift Mechanism

    VERTICAL LIFT MECHANISM 2.5 VERTICAL LIFT MECHANISM 2.5.1 OVERVIEW B468D101.WMF At power on, both trays lower slightly, then the upper tray stops at the feed-out position. The machine is ready for feed out to the upper tray [A] During printing, the upper [A] or lower tray [B] (whichever is selected) is repeatedly lowered until the stack reaches a certain height and then the job halts.

  • Page 617: Upper Tray

    VERTICAL LIFT MECHANISM 2.5.2 UPPER TRAY B468D102.WMF [A]: Upper tray lift motor [B]: Upper tray paper height sensor [C]: Upper tray lift solenoid [D]: Upper tray full sensor [E]: Upper tray paper sensor [F]: Upper limit switch (upper tray) Just After the Power is Switched on At power on, the motor [A] moves the upper tray to the start position just under the feed-out slot.

  • Page 618: Lower Tray

    VERTICAL LIFT MECHANISM Rev. 10/2002 2.5.3 LOWER TRAY B468D104.WMF B468D103.WMF [A]: Upper tray lift motor [B]: Upper tray upper limit sensor [C]: Upper limit switch (upper tray) [D]: Lower tray lift motor [E]: Lower tray paper height sensor 1 [F]: Lower tray paper height sensor 2 Just After the Power is Switched on At power on, the lower tray moves to the start position under the feed-out slot, as described previously.

  • Page 619: Lower Tray Full

    VERTICAL LIFT MECHANISM Lower Tray Full B468D104.WMF [A]: Lower tray full sensor (sort/shift mode) [B]: Lower tray lift motor [C]: Lower tray encoder sensor [D]: Encoder disk [E]: Lower tray full sensor (saddle-stitch mode) [F]: Lower tray paper sensor The sensor that is used depends on which mode the user has selected. Normal sorting/stapling, without saddle stitching: When the bottom of the tray actuates sensor [A], the lift motor [B] continues to rotate for a certain number of rotations.

  • Page 620: Shift Mechanism

    SHIFT MECHANISM 2.6 SHIFT MECHANISM B468D105.WMF The same shift mechanism is used for the upper tray and lower tray. Shift Roller Rotation The shift roller [A] is turned by the shift roller motor [B]. Shift Roller Horizontal Movement The shift roller is moved from left to right by the shift motor [C] and shift gear disk [D].

  • Page 621: Paper Positioning

    PAPER POSITIONING 2.7 PAPER POSITIONING B468D014.WMF Vertical Alignment When the trailing edge of the copy passes the stapler tray entrance sensor [A], the positioning roller solenoid [B] switches on long enough for the selected paper size and pushes the positioning roller [C] onto the paper. The positioning roller and alignment brush roller [D] rotate to push the paper and align the trailing edge of the paper with the stack stopper [E].

  • Page 622: Stapler

    STAPLER 2.8 STAPLER 2.8.1 STAPLING MECHANISM B468D015.WMF B468D106.WMF Staple firing is driven by the stapler motor [A] inside the stapler unit. The stapler hammer [B] fires the stapler [C]. The cartridge set sensor [D] detects the cartridge at the correct position, or logs an SC if the stapler unit is not at the correct position.

  • Page 623: Stapler Movement

    STAPLER 2.8.2 STAPLER MOVEMENT The stapler performs horizontal and rotational movement in each of the four staple modes. Horizontal Stapler Movement B468D016.WMF The stapler movement motor [A] drives the timing belt [B] which moves stapler [C] left and right on a support bar [D]. When the Start key is pressed, the jogger fences move to the wait position 10 mm wider than the selected paper size, the stapler motor switches on and moves the stapler to the staple position and then switches off.

  • Page 624: Rotational Stapler Movement

    STAPLER Rotational Stapler Movement B468D017.WMF When the user has selected oblique stapling at one position, first the stapler motor switches on and off for the amount of time needed to move the stapler to the stapling position for the selected paper size. At the correct time, the stapler rotation motor [A] switches on and via the timing belt [B] rotates the worm gear [C].

  • Page 625: Feed Out

    STAPLER 2.8.3 FEED OUT B468D018.WMF B468D019.WMF After a set has been stapled, the stack feed out motor [A] switches on and drives the stack feed out belt [B]. The pawl [C] on the belt lifts the stapled stack and transports it to the exit rollers [D]. There are two pawls on the belt, to increase productivity.
  • Page 626 BOOKLET FINISHING 2.9 BOOKLET FINISHING 2.9.1 OVERVIEW Stapling: Two booklet staplers are used. These are about half way up the stack fed-out path The stack feed-out belt moves the stack to the correct position for stapling. Folding: This is done in two phases: initial folding and final folding. •...
  • Page 627 BOOKLET FINISHING 2.9.3 INITIAL FOLDING B468D021.WMF B468D022.WMF The folder plate motor [A] switches on and drives the folder plate [B] forward to push the center of the booklet into the nip of the folder rollers [C], giving the booklet a partial fold. This is a detailed cross-section of the operation described above.
  • Page 628 BOOKLET FINISHING 2.9.4 FINAL FOLDING AND FEED-OUT B468D023.WMF When the finisher is ready to feed out the first stapled booklet, the lower tray [A] descends past the pressure plate slot [J], the spring-loaded arms inside the lower tray snap into the grooves on the side fence, and the springs push the arms against the bottom of the support wing [B] to raise it.
  • Page 629 B377 PUNCH UNIT...
  • Page 631 PUNCH UNIT B377 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT..........1 1.1 PUNCH POSITION ADJUSTMENT.............. 1 2. DETAILS ..................2 2.1.1 PUNCH DRIVE MECHANISM ............. 2 2.1.2 PUNCH WASTE COLLECTION ............4 B377...

  • Page 633: Punch Unit B377

    PUNCH POSITION ADJUSTMENT 1. REPLACEMENT AND ADJUSTMENT 1.1 PUNCH POSITION ADJUSTMENT To adjust the position of the punch holes in the paper feed direction, use SP6113 (Punch Hole Adjustment). The punch position can be adjusted by up to 4 mm using combinations of the 3 spacers provided with the finisher.

  • Page 634: Details

    PUNCH POSITION ADJUSTMENT 2. DETAILS The punch unit punches holes in printed sheets, one by one. The punch unit is provided with a new punch mechanism to improve the accuracy of punching. NOTE: The illustrations below show the unit for Europe for 2/4 hole punching. The North American unit has five holes for 2/3 hole punching.
  • Page 635 PUNCH POSITION ADJUSTMENT B377D504.WMF When the finisher has received the command that changes the number of punch holes for the job, the punch hole motor [A] turns on until the actuator disk changes the status of the punch hole switch [B] (until it switches on or off). This indicates that the cover [C] and the punch cam [D] have moved to one side or the other to determine which punchers are used.

  • Page 636: Punch Waste Collection

    PUNCH POSITION ADJUSTMENT 2.1.2 PUNCH WASTE COLLECTION B377D506.WMF Waste punchouts are collected in the punch waste hopper [A] below the punch unit inside the finisher. When the top of the punchout waste in the hopper reaches and actuates the hopper sensor [B], a message will be displayed on the operation panel after the current job is completed.
  • Page 637 B470 COVER INTERPOSER TRAY...
  • Page 639 B470 COVER INTERPOSER TRA TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT..........1 1.1 EXTERNAL COVERS .................. 1 1.2 FEED UNIT AND PICK-UP ROLLER ............2 1.3 FEED BELT ....................3 1.4 GUIDE PLATE ADJUSTMENT..............4 1.5 MAIN BOARD....................5 1.6 MOTOR REPLACEMENT ................6 1.6.1 VERTICAL TRANSPORT MOTOR............

  • Page 641: Replacement And Adjustment

    EXTERNAL COVERS 1. REPLACEMENT AND ADJUSTMENT 1.1 EXTERNAL COVERS B470R001.WMF [A]: Open the feed cover. [B]: Upper front cover (! x2) NOTE: To remove the upper front cover, screw [C] must be removed. [D]: Rear upper cover (! x2) [E]: Slip sheet tray (! x2, " x1) [F]: Rear middle cover (! x2) B470...

  • Page 642: Feed Unit And Pick-Up Roller

    FEED UNIT AND PICK-UP ROLLER 1.2 FEED UNIT AND PICK-UP ROLLER B470R002.WMF B470R003.WMF Open the feed cover. [A]: Feed unit • The unit is spring loaded. Push it to the right to release it, then lift it out. [B]: Pick-up roller (# x2, bushings x2) B470...

  • Page 643: Feed Belt

    FEED BELT 1.3 FEED BELT B470R004.WMF B470R005.WMF Feed unit (☛ 1.2) [A]: Pick-up roller unit. • Pull the unit away from the bushings in the direction of the arrow. [B]: Feed belt holder • Hold the feed belt holder by the sides, then lift up to separate from the holder.

  • Page 644: Guide Plate Adjustment

    GUIDE PLATE ADJUSTMENT 1.4 GUIDE PLATE ADJUSTMENT B470R151.WMF Adjust the guide plate if the holes punched in the covers or slip sheets are not correctly aligned with holes punched in the other sheets. 1. Open the feed cover. 2. Loosen the screw [A]. 3.

  • Page 645: Main Board

    MAIN BOARD 1.5 MAIN BOARD B470R101.WMF Open the top cover. Rear cover (! x1) [A]: Main board (" x9, ! x4) NOTE: All DIP switch settings on the main board of the cover sheet unit should be set to OFF. B470...

  • Page 646: Motor Replacement

    MOTOR REPLACEMENT 1.6 MOTOR REPLACEMENT 1.6.1 VERTICAL TRANSPORT MOTOR B470R102.WMF Open the top cover. Rear cover (! x1) (☛ 1.1) [A]: Motor bracket (" x1, harness x1, ! x2, timing belt x1) [B]: Motor (! x2) 1.6.2 BOTTOM PLATE LIFT MOTOR B470R104.WMF Rear upper cover (☛...

  • Page 647: Feed Motor, Transport Motor

    MOTOR REPLACEMENT 1.6.3 FEED MOTOR, TRANSPORT MOTOR B470R105.WMF B470R103.WMF Rear upper cover (☛ 1.1) NOTE: When removing the feed gear and transport gear, hold one hand under the gear to catch the pin as it falls from the hole in the shaft. [A]: Feed gear ($ x1, pin x1, timing belt x1, bushing x1) [B]: Transport gear ($ x1, pin x1, timing belt x1, bushing x1) [C]: Motor bracket (harness x5, ! x4)

  • Page 648: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW 2.1.1 MAIN LAYOUT B470D001.WMF 1. Support tray 2. Slip sheet tray 3. Pick-up roller 4. Feed belt 5. Separation roller 6. Grip roller B470...

  • Page 649: Drive Layout

    OVERVIEW 2.1.2 DRIVE LAYOUT B470D003.WMF 1. Pick-up Roller 2. Feed Belt 3. Bottom Plate Lift Motor 4. Feed Motor 5. Transport Motor 6. Timing Belt 7. Vertical Transport Motor B470...

  • Page 650: Paper Size Detection

    OVERVIEW 2.1.3 PAPER SIZE DETECTION The width sensors [A] (S1, S2, S3) and length sensors [B] (S4, S5, S6) detect the width and length of the original on the interposer feed tray. DLT SEF A3 SEF 8 K SEF B4 SEF 10"x14"...
  • Page 651 OVERVIEW The table below lists the sensor output for each paper size. A4 SEF A4 LEF B5 SEF B5 LEF A5 SEF A5 LEF 11" x 17" 10" x 14" SEF " x 14" " x 13" " x 11" 11"...
  • Page 652 OVERVIEW North America Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray. To Select for Loaded Display (Default) Enter Display " x 13" " x 14" " x 13" "...

  • Page 653: Paper Path

    OVERVIEW 2.1.4 PAPER PATH B470D006.WMF 1. Pick-up Roller 2. Feed Belt 3. Separation Roller 4. Grip Roller 5. Transport Roller 1 6. Transport Roller 2 The paper feeds from the tray, to the feed belt, then to the grip roller and down into the paper path to the finisher below.

  • Page 654: Paper Feed

    PAPER FEED 2.2 PAPER FEED B470D005.WMF Power On When paper is placed on the tray, the paper set sensor [A] in the tray actuates and switches on the bottom plate lift motor [B]. The top of the stack raises the pick-up roller unit until the actuator on this unit actuates the pick-up roller position sensor [C] and switches the motor off.
  • Page 655 B475 A3/DLT TRAY KIT...
  • Page 657 A3/DLT TRAY KIT B475 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT..........1 1.1 BOTTOM PLATE LIFT WIRE REPLACEMENT ........... 1 1.1.1 REMOVING THE LIFT WIRE .............. 1 1.1.2 INSTALLING THE LIFT WIRE............. 2 2. DETAILS ..................3 B475...

  • Page 659: Replacement And Adjustment

    BOTTOM PLATE LIFT WIRE REPLACEMENT 1. REPLACEMENT AND ADJUSTMENT 1.1 BOTTOM PLATE LIFT WIRE REPLACEMENT 1.1.1 REMOVING THE LIFT WIRE NOTE: The procedures for front and rear wire removal are the same. Front B475R101.WMF Remove the A3/DLT tray from the machine. Inner cover (! x2) [A]: Sensor bracket (! x1) [B]: Wire stoppers...

  • Page 660: Installing The Lift Wire

    BOTTOM PLATE LIFT WIRE REPLACEMENT 1.1.2 INSTALLING THE LIFT WIRE B475R061.WMF 1. Put the positioning pin [A] in hole [B] 2. Fit the projection [C] into slot [D]. 3. Attach the wire as shown [E]. NOTE: Make sure that the wires are not crossed. B475...

  • Page 661: Details

    BOTTOM PLATE LIFT WIRE REPLACEMENT 2. DETAILS B475D101.WMF With this option installed, only one stack of paper can be loaded. Lift motor [A] ! Shaft and pulleys [B] ! Tray wires [C] ! Tray bottom plate [D]. An array of four paper height sensors [E] provide paper supply detection. As each sensor is actuated, a message (percent of paper remaining) alerts the user about the remaining amount of paper.
  • Page 663 B471 9-BIN MAILBOX...
  • Page 665 9-BIN MAILBOX B471 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT..........1 1.1 COVERS AND TRAYS................. 1 1.2 SENSORS ....................2 1.3 MAIN MOTOR AND CONTROL BOARD ............. 3 2. DETAILS ..................4 2.1 OVERVIEW ....................4 2.1.1 MAIN COMPONENT LAYOUT ............4 2.1.2 DRIVE LAYOUT ..................

  • Page 667: Replacement And Adjustment

    COVERS AND TRAYS 1. REPLACEMENT AND ADJUSTMENT CAUTION Switch the machine off and unplug the machine before starting and procedure in this section. 1.1 COVERS AND TRAYS B471R001.WMF [A]: Trays • Grip each tray by the front and lift out. [B]: Front cover (! x2) [C]: Rear cover (! x3) [D]: Top cover...

  • Page 668: Sensors

    SENSORS 1.2 SENSORS B471R003.WMF B471R104.WMF Remove the tray (☛ 1.1) [A]: Bin cover [B]: Tray sensor (" x1) [C]: Tray overflow sensor (" x1) [D]: Vertical transport sensor (" x1) • Raise the pawl, then grip the bottom of the sensor to remove. B471...

  • Page 669: Main Motor And Control Board

    MAIN MOTOR AND CONTROL BOARD 1.3 MAIN MOTOR AND CONTROL BOARD B471R002.WMF Rear cover (☛ 1.1) [A]: Control board (! x3, " x17) [B]: Main motor bracket (main motor " x1, ! x2) [C]: Timing belt [D]: Main motor (! x1) B471...

  • Page 670: Details

    OVERVIEW 2. DETAILS 2.1 OVERVIEW 2.1.1 MAIN COMPONENT LAYOUT B471D003.WMF 1. Bins (x9) 2. Vertical Transport Rollers (x5) 3. Turn Gates (x8) 4. Exit Rollers (x9) The trays are 1 to 9 (bottom to top). The numbers are clearly marked on the side of the unit.

  • Page 671: Drive Layout

    OVERVIEW 2.1.2 DRIVE LAYOUT B471D002.WMF 1. Main Motor 2. Main Timing Belt 3. Timing Belt B471...

  • Page 672: Paper Path

    OVERVIEW 2.1.3 PAPER PATH B064D970.WMF 1. Original Paper Path 2. Vertical Transport Path 3. LCT Feed 4. Selected Trays 5. Turn Gates 6. Mailbox Paper Path 7. Junction Gate (paper goes either up to the mailbox or out to the finisher’s proof tray) The solenoid for the junction gate (7) is part of the mailbox.

  • Page 673: Basic Operation

    BASIC OPERATION 2.2 BASIC OPERATION 2.2.1 PAPER PATH B471D004.WMF B471D105.WMF The unit is mounted on top the finisher and connected to the finisher by a 14-pin connector. When the leading edge of the paper passes and activates the entrance sensor of the finisher, the mailbox main motor switches on and the mailbox vertical transport rollers [A] begin to turn.

  • Page 674: Overflow Detection

    OVERFLOW DETECTION 2.3 OVERFLOW DETECTION 2.3.1 OVERVIEW B471D005.WMF An overflow sensor [A] and actuator [B] are above the exit of each paper tray. The actuator, mounted on a swivel arm, remains in contact with the top of the stack. The actuator rises as the stack becomes higher until it activates the sensor. Then, a tray full message appears on the operation panel and the job halts.

  • Page 675: Detection Timing

    OVERFLOW DETECTION 2.3.2 DETECTION TIMING Between Sheets Full (High) Not Full (Low) Paper Paper Paper Full Length Length Length B471D010.WMF When the mailbox exit sensor goes high for the prescribed time (T), the machine determines that the tray is full. The value of T is calculated, regardless of paper size, as follows: T (s) = (60/s x max.

  • Page 676: Paper Misfeed Detection Timing

    PAPER MISFEED DETECTION TIMING 2.4 PAPER MISFEED DETECTION TIMING 2.4.1 A4 SIDEWAYS (LEF) ! ! 1ST BIN TRAY Main Motor (Main Unit) Exit Sensor Main Motor (Mailbox) Turn Gate (SOL 1) *1: Time required for A4 LEF B471D011.WMF 2.4.2 A4 SIDEWAYS (LEF) ! ! 2ND ~ 9TH BIN TRAY Main Motor (Main Unit)
  • Page 677 PAPER MISFEED DETECTION TIMING J1 Timing: After the leading edge of the sheet activates the mailbox exit sensor, a misfeed is detected if the sensor does not switch off within: X+0.5 s Where X = The amount of time prescribed for the paper size to pass the sensor.
  • Page 679 B478 3000-SHEET FINISHER...
  • Page 681 Conventions in this Manual This manual uses several symbols. Symbol What it means Refer to section number  See Core Tech Manual for details  Screw  Connector  E-ring  Clip ring Sideways (LEF) Lengthways (SEF) XLEFSEF.WMF...
  • Page 683 B478 TABLE OF CONTENTS 1. INSTALLATION................1 1.1 3000-SHEET FINISHER B478 ..............1 1.1.1 ACCESSORY CHECK................. 1 1.1.2 INSTALLATION PROCEDURE ............2 1.2 PUNCH UNIT B531 (OPTION) ..............5 1.2.1 ACCESSORY CHECK................. 5 1.2.2 INSTALLATION PROCEDURE ............6 1.3 JOGGER UNIT B513 (OPTION)..............10 1.3.1 ACCESSORY CHECK...............
  • Page 684 3.7.7 STAPLER ROTATION HP AND STAPLER RETURN SENSORS ..................27 3.7.8 STAPLER REMOVAL................ 28 3.8 PUNCH UNIT B531 (OPTION) ..............29 3.8.1 PUNCH POSITION ADJUSTMENT........... 29 Front to Rear Adjustment............... 29 Right to Left Adjustment................. 29 3.9 JOGGER UNIT B513 (OPTION)..............30 3.9.1 JOGGER UNIT REMOVAL..............

  • Page 685: Installation

    3000-SHEET FINISHER B478 1. INSTALLATION 1.1 3000-SHEET FINISHER B478 1.1.1 ACCESSORY CHECK B478I001.WMF Check the quantity and condition of the accessories in the box against the following list: Description Quantity 1. Front Joint Bracket..............1 2. Rear Joint Bracket ..............1 3.

  • Page 686: 3000-Sheet Finisher B478

    3000-SHEET FINISHER B478 1.1.2 INSTALLATION PROCEDURE B478I002.WMF B478I003.WMF B478I019.WMF B478I014.WMF  CAUTION Switch off the machine (! 1.1.5) and unplug the machine power cord before starting the following procedure. 1. Unpack the finisher and remove all tapes and shipping retainers. 2.
  • Page 687 3000-SHEET FINISHER B478 B478I004.WMF B478I005.WMF 0 ~ 2 mm 0 ~ 5 mm B478I107.WMF 5. Install the grounding plate [A] ( x2) (M3x6). NOTE: Set the grounding plate so that there is no gap between the grounding plate and the bottom frame of the finisher (as shown). 6.
  • Page 688 3000-SHEET FINISHER B478 B478I534.WMF B478I006.WMF 9. Install the shift tray [A] ( x4) (M3x8). 10. Open the front door of the finisher, and remove the screw [B] from the locking lever, then pull the locking lever [C]. 11. Align the finisher on the joint brackets, and lock it in place by pushing the locking lever [C].
  • Page 689 PUNCH UNIT B531 (OPTION) 1.2 PUNCH UNIT B531 (OPTION) 1.2.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: B531I001.WMF Description Quantity 1. Punch unit.................. 1 2. Harness Connect Cable - PCB ..........1 3.

  • Page 690: Punch Unit B531 (Option)

    PUNCH UNIT B531 (OPTION) 1.2.2 INSTALLATION PROCEDURE B531I09.WMF B531I002.WMF  CAUTION Switch the machine off (! 1.1.5) and unplug the machine before starting the following procedure. 1. If the finisher is connected to the machine, disconnect it. 2. Open the front door and remove the rear cover ( x2). 3.
  • Page 691 PUNCH UNIT B531 (OPTION) B531I003.WMF B531I004.WMF 7. Remove the paper guide [A]( x4). 8. Install the sensor arm [B] ( x1, small step screw (M3x4). NOTE: Make sure that the sensor arm swings freely on the step screw. 9. Attach the spring [C]. B478...
  • Page 692 PUNCH UNIT B531 (OPTION) B531I006.WMF B531I005.WMF 10. At the front, secure the punch unit [A] with the large step screw ( x1, M4x10). 11. At the rear, position the 2 mm spacer [B] and attach the punch unit [C] ( x2, M4x10).
  • Page 693 PUNCH UNIT B531 (OPTION) B531I007.WMF 13. Connect the PCB harness connector [A] to CN129 of the finisher PCB and to CN600 of the punch unit PCB. 14. Connect the HP Sensor 2 harness connector [B] to CN130 of the finisher PCB and to HP Sensor 2.

  • Page 694: Jogger Unit B513 (Option)

    JOGGER UNIT B513 (OPTION) 1.3 JOGGER UNIT B513 (OPTION) 1.3.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Quantity 1. Jogger Unit B513 ............... 1 2. Tapping Screws - M3x6 ............. 2 3.

  • Page 695: Installation Procedure

    JOGGER UNIT B513 (OPTION) 1.3.2 INSTALLATION PROCEDURE B513I001.WMF B513I002.WMF B513I003.WMF  CAUTION Switch the machine off (! 1.1.5) and unplug the machine before starting the following procedure. 1. Disconnect the finisher from the main frame. 2. Use the flat head of a screw driver to remove the left upper cover [A] from the finisher and discard it.

  • Page 696: Preventive Maintenance

    PM TABLE 2. PREVENTIVE MAINTENANCE 2.1 PM TABLE NOTE: The amounts mentioned (K=1,000) as the PM interval indicate the number of prints or copies unless stated otherwise. Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect, EM: Emergency Maintenance ...

  • Page 697: Replacement And Adjustment

    DOOR AND COVER REPLACEMENT 3. REPLACEMENT AND ADJUSTMENT 3.1 DOOR AND COVER REPLACEMENT B478R502.WMF B478R505.WMF Front Door 1. Remove the front door screw [A] ( x1). 2. Remove the front door [B]. Left Inner Cover 1. Remove the front door. 2.

  • Page 698: Side Table And Upper Tray

    DOOR AND COVER REPLACEMENT Side Table and Upper Tray B478R503.WMF Side Table and Upper Tray 1. Remove the side table [A] ( x2). Slide to the right to remove it. 2. Click the release lever [B] and remove the upper tray [C]. B478...

  • Page 699: Left Covers

    DOOR AND COVER REPLACEMENT B478R504.WMF B478R501.WMF Left Covers 1. Remove the left upper panel [A]. 2. Remove the left upper cover [B] ( x2,  x2). 3. Remove the door and left inner cover. (See “Door and Cover Replacement”.) 4. Remove the left lower cover [C] ( x4). Rear Cover and Top Cover 1.

  • Page 700: Shift Positioning Roller

    SHIFT POSITIONING ROLLER 3.2 SHIFT POSITIONING ROLLER B478R522.WMF 1. Above the shift tray, pull the roller mount [A] out. 2. Remove the rollers [B] and [C] ( x1 ea.) B478...

  • Page 701: Positioning Roller Replacement

    POSITIONING ROLLER REPLACEMENT 3.3 POSITIONING ROLLER REPLACEMENT B478R506.WMF 1. Open the front door. 2. Remove the snap ring [A]. 3. Release the rubber belt [B]. 4. Replace the positioning roller [C]. B478...

  • Page 702: Alignment Brush Roller Replacement

    ALIGNMENT BRUSH ROLLER REPLACEMENT 3.4 ALIGNMENT BRUSH ROLLER REPLACEMENT B478R507.WMF B478R508.WMF 1. Open the front door and pull out the staple unit. 2. Remove the rear cover. 3. Remove the main board and all connectors ( x8). 4. Remove the screw [A] and tension spring [B] for the tension bracket [C], and release the tension of the timing belt.

  • Page 703: Stack Feed-Out Belt Replacement

    STACK FEED-OUT BELT REPLACEMENT 3.5 STACK FEED-OUT BELT REPLACEMENT [B] [C] B478R523.WMF B478R524.WMF 1. Open the front door. 2. Pull out the jogger and stapler unit. 3. Remove the inner cover [A] ( x2). 4. Remove the belt bracket [B] ( x1,  x1, clamp x1). 5.

  • Page 704: Jogger Fence Replacement

    JOGGER FENCE REPLACEMENT 3.6 JOGGER FENCE REPLACEMENT B478R525.WMF 1. Open the front door. 2. Pull out the jogger and stapler unit. 3. Push both fences to the center. 4. Remove the left jogger fence [A] ( x1) 5. Remove the right jogger fence [B] ( x1). NOTE: If the screws are difficult to remove or re-attach, remove the jogger fence belt.

  • Page 705: Sensor Replacement

    SENSOR REPLACEMENT 3.7 SENSOR REPLACEMENT 3.7.1 STACK HEIGHT 1, 2 AND EXIT GUIDE OPEN SENSOR B478R509.WMF Stack Height Sensors 1 and 2 1. Remove the top cover. (See (! 3.1) “Door and Cover Replacement”.) 2. Remove the left upper panel and left upper cover ( x2,  x2). (! 3.1) 3.

  • Page 706: Upper Tray Paper Limit And Exit Sensor

    SENSOR REPLACEMENT 3.7.2 UPPER TRAY PAPER LIMIT AND EXIT SENSOR B478R510.WMF Upper Tray Paper Limit Sensor 1. Remove the top cover. 2. Remove the sensor cover [A] ( x2). 3. Remove the sensor bracket [B] ( x1). 4. Replace the upper tray paper limit sensor [C] ( x1). Upper Tray Exit Sensor 5.

  • Page 707: Shift Tray Exit Sensor

    SENSOR REPLACEMENT 3.7.3 SHIFT TRAY EXIT SENSOR B478R511.WMF B478R512.WMF 1. Remove the top cover. 2. Open the front door. 3. Remove the inner cover. 4. Release the upper exit guide springs [A] (x2). 5. Disconnect the link [B] from the cam ( x1). 6.

  • Page 708: Entrance And Stapler Tray Entrance Sensors

    SENSOR REPLACEMENT 3.7.4 ENTRANCE AND STAPLER TRAY ENTRANCE SENSORS B478R513.WMF B478R514.WMF Entrance Sensor 1. Disconnect the finisher from the copier. 2. Remove the sensor bracket [A] ( x1). 3. Replace the entrance sensor [B] ( x1) ( x1). Stapler Tray Entrance Sensor 1.

  • Page 709: Pre-Stack Paper Sensor

    SENSOR REPLACEMENT 3.7.5 PRE-STACK PAPER SENSOR B478R521.WMF B478R515.WMF B478R516.WMF 1. Remove the rear cover. 2. Remove the main board [A] ( x8,  x all). 3. Release the guide [B] ( x2). 4. Open the front door. 5. Remove the left vertical transport guide [C]. 6.

  • Page 710: Staple Waste Hopper Sensor

    SENSOR REPLACEMENT 3.7.6 STAPLE WASTE HOPPER SENSOR B478R517.WMF 1. Open the front door, pull out the stapler unit, then remove the rear cover. 2. Remove the rear cover ( x2). 3. Remove the staple waste hopper [A] ( x1). 4. Remove the hopper holder [B] ( x2). 5.

  • Page 711: Stapler Rotation Hp And Stapler Return Sensors

    SENSOR REPLACEMENT 3.7.7 STAPLER ROTATION HP AND STAPLER RETURN SENSORS B478R519.WMF 1. Remove the stapler unit. (! 3.8) 2. Remove the stapler mount bracket [A] ( x4) (Springs x 2). 3. Replace the stapler rotation HP sensor [B] ( x1). 4.

  • Page 712: Stapler Removal

    SENSOR REPLACEMENT 3.7.8 STAPLER REMOVAL B478R518.WMF 1. Open the front door and pull out the staple tray. 2. Remove the stapler unit harness cover [A]. 3. Remove the stapler cover [B] ( x1,  x2). 4. Lift the stapler off of the pegs. [C] B478...

  • Page 713: Punch Unit B531 (Option)

    PUNCH UNIT B531 (OPTION) 3.8 PUNCH UNIT B531 (OPTION) 3.8.1 PUNCH POSITION ADJUSTMENT B531R101.WMF The position of the punched holes can be adjusted in two ways. Front to Rear Adjustment Three spacers [A] are provided with the punch unit for manual adjustment of the hole position in the main scan direction: •...

  • Page 714: Jogger Unit B513 (Option)

    JOGGER UNIT B513 (OPTION) 3.9 JOGGER UNIT B513 (OPTION) 3.9.1 JOGGER UNIT REMOVAL B513I002.WMF B513R003.WMF 1. Remove the jogger unit cover [A] ( x2). 2. Remove the jogger unit [B] ( x2,  x1). B478...

  • Page 715: Jogger Unit Pcb Replacement

    JOGGER UNIT B513 (OPTION) 3.9.2 JOGGER UNIT PCB REPLACEMENT B513R001.WMF 1. Remove the jogger unit from the finisher. (! 3.9.1) 2. Remove the jogger unit control PCB [A] ( x2,  x3) B478...

  • Page 716: Jogger Unit Motor Replacement

    JOGGER UNIT B513 (OPTION) 3.9.3 JOGGER UNIT MOTOR REPLACEMENT B513R002.WMF 1. Remove the jogger unit from the finisher. (! 3.9.1) 2. Remove the shift jogger motor [A] ( x2,  x1). 3. Remove the shift jogger lift motor [B ] ( x2,  x1). B478...

  • Page 717: Troubleshooting

    JOGGER UNIT B513 (OPTION) 4. TROUBLESHOOTING If the machine logs an SC code in the display of the operation panel, see “Section 4 Troubleshooting” of the Service Manual. Section 4 contains a complete list of all service codes and how to troubleshoot the problem. B478...

  • Page 718: Service Tables

    DIP SWITCHES 5. SERVICE TABLES For details about 3000-Sheet Finisher B478 SP codes, please refer to “5. Service Tables” in the main machine service manual. 5.1 DIP SWITCHES DPS100 Description Default Free run: A4 LEF, staple mode Free run: staple and tray shift NOTE: Do not use any other settings.

  • Page 719: Details

    TRAY AND STAPLER JUNCTION GATE 6. DETAILS 6.1 TRAY AND STAPLER JUNCTION GATE Upper Tray Mode B478D506.WMF Staple Mode Sort/Stack Mode B478D505.WMF B478D507.WMF Depending on the finishing mode, the copies are directed up, straight through, or down by the combinations of open and closed junction gates. Selected Operation Mode Solenoid/Gate Upper Tray...

  • Page 720: Paper Pre-Stacking

    PAPER PRE-STACKING 6.2 PAPER PRE-STACKING B478D000.WMF This mechanism improves productivity in staple mode. It is only used when copying on A4, LT, or B5 (all LEF). During stapling, the copier has to wait. This mechanism reduces the wait by holding the first two sheets of a job while the previous job is still being stapled. It only works during the second and subsequent sets of a multi-set copy job.

  • Page 721: Jogger Unit Paper Positioning

    JOGGER UNIT PAPER POSITIONING 6.3 JOGGER UNIT PAPER POSITIONING B478D508.WMF In the staple mode, as every sheet of paper arrives in the jogger unit, it is vertically and horizontally aligned, then the staple edge is pressed flat to ensure the edge of the stack is aligned correctly for stapling.

  • Page 722: Stapler Unit Movement

    STAPLER UNIT MOVEMENT 6.4 STAPLER UNIT MOVEMENT B478D513.WMF Side-to-Side The stapler motor [A] moves the stapler [B] from side to side. After the start key is pressed, the stapler moves from its home position to the stapling position. If two-staple-position mode is selected, for the first stack the stapler moves to the rear stapling position first, staples, moves to the front position, staples and waits at the front.

  • Page 723: Rotation (1)

    STAPLER UNIT MOVEMENT B478D514.WMF B478D523.WMF B478D515.WMF Rotation (1) In the oblique staple position mode, the stapler rotation motor [A] rotates the stapler units [B] 45° to counterclockwise after it moves to the stapling position. Rotation (2) When the staple end condition arises, the stapler motor moves the stapler to the front and the stapler rotation motor rotates the stapler unit to clockwise to remove the staple cartridge [C].

  • Page 724: Stapler

    STAPLER 6.5 STAPLER B478D521.WMF B478D516.WMF B478D522.WMF When the aligned copies are brought to the stapling position by the positioning roller and jogger fences, the staple hammer motor [A] starts stapling. During stapling, the stapler trims off the excess length [B] of the staples by lowering the cutter [C].
  • Page 725 STAPLER B478D518.WMF B478D517.WMF The stapler has a staple end sensor [A], cartridge set sensor [B] and staple hammer HP sensor [C]. When a staple end or no cartridge condition is detected, a message is displayed advising the operator to install a staple cartridge. If this condition is detected during a copy job, the indication will appear, and the copy job will stop.

  • Page 726: Feed-Out

    FEED-OUT 6.6 FEED-OUT B478D519.WMF B478D512.WMF After the copies have been stapled, the stack feed-out motor [A] starts. The pawl [B] on the stack feed-out belt [C] transports the set of stapled copies up and feeds it to the shift tray exit roller [D]. When stapling starts, the exit guide motor [E] opens the upper exit guide [F], which includes the upper shift tray exit roller [G], in order to feed out the leading edge of the copy set smoothly.

  • Page 727: Shift Tray Up/Down Movement

    SHIFT TRAY UP/DOWN MOVEMENT 6.7 SHIFT TRAY UP/DOWN MOVEMENT B478D010.WMF The shift tray lift motor [A] controls the vertical position of the shift tray [B] through gears and timing belts [C]. When the main switch is turned on, the tray is initialized at the upper position.

  • Page 728: Shift Tray Side-To-Side Movement

    SHIFT TRAY SIDE-TO-SIDE MOVEMENT 6.8 SHIFT TRAY SIDE-TO-SIDE MOVEMENT B478D520.WMF In sort/stack mode, the shift tray [A] moves from side to side to separate the sets of copies. The horizontal position of the shift tray is controlled by the shift motor [B] and shift gear disk [C].

  • Page 729: Jam Conditions

    JAM CONDITIONS 6.9 JAM CONDITIONS 1. The entrance sensor does not turn on when the copier has fed paper 426 mm after the copier exit sensor turned off. 2. The entrance sensor does not turn off when the upper transport motor has fed paper 1.5 times the paper’s length after it turned on.

  • Page 730: Punch Unit B531 (Option)

    PUNCH UNIT B531 (OPTION) 6.10 PUNCH UNIT B531 (OPTION) 6.10.1 PUNCH UNIT DRIVE B531D102.WMF The punch unit makes 2 or 3 holes at the trailing edge of the paper. The cam [A], equipped with 2 punches on one side and 3 punches on the other, is rotated and set for 2 or 3 hole punching by a selection on the operation panel.

  • Page 731: Punch Waste Collection

    PUNCH UNIT B531 (OPTION) 6.10.2 PUNCH WASTE COLLECTION B531D103.WMF Punch waste is collected in the punch waste hopper [A] positioned under the punch unit. When the level of the punch waste in the hopper rises as far as the hole [B] in the hopper, the punch waste sensor [C] turns on, stops the job, and triggers a message on the operation to indicate that the hopper is full and must be removed and emptied.

  • Page 732: Jogger Unit B513 (Option)

    JOGGER UNIT B513 (OPTION) 6.11 JOGGER UNIT B513 (OPTION) 6.11.1 JOGGER UNIT MECHANICAL LAYOUT B513D003.WMF 1. Shift Jogger Fence Lift Motor 2. Shift Jogger Motor Timing Belt 3. Shift Jogger Motor 4. Shift Jogger Fence Timing Belt 5. Shift Jogger Fences 6.

  • Page 733: Jogger Unit Drive

    JOGGER UNIT B513 (OPTION) 6.11.2 JOGGER UNIT DRIVE B513D002.WMF At prescribed intervals, the jogger motor [A] switches on and drives the jogger timing belt [B], gear [C] and jogger fence timing belt [D] which drives the shift jogger fences [E] against the sides of the stack to align its edges. As soon as the fences reach the sides of the stack (the distance is determined by the width of the paper size selected for the job), the jogger fence lift motor [F] switches on and raises the fences until the actuator [G] leaves the slot of the shift...

  • Page 734: Specifications

    FINISHER SPECIFICATIONS 7. SPECIFICATIONS 7.1 FINISHER SPECIFICATIONS NOTE: The Punch Unit B531 is an option for this finisher. TOP TRAY Paper Capacity (80 g/m 500 sheets (A4, LT and smaller) 250 sheets (B4, LG and larger) Paper Size A3 LEF to A6, B6 LEF DLT to HLT Paper Weight 52 to 216 g/m...
  • Page 735 31.5 x 28.7 x 38.6 in. Weight Less than 65 kg (143 lb.) Compatible Machines B070 90 ppm, 450 mm/s B071 105 ppm, 500 mm/s B064 60 ppm, 360 mm/s B065 75 ppm, 360 mm/s PUNCH UNITS Punch Hole Positions 2/3-hole (North America) 2/4-hole (Europe)

  • Page 736: Mechanical Component Layout

    MECHANICAL COMPONENT LAYOUT 7.2 MECHANICAL COMPONENT LAYOUT B478V500.WMF 1. Upper Tray 12. Stack Plate 2. Middle Transport Rollers 13. Staple Waste Hopper 3. Upper Tray Exit Roller 14. Stapler 4. Upper Transport Rollers 15. Alignment Brush Roller 5. Tray Junction Gate 16.
  • Page 737 TECHNICAL SERVICE BULLETINS...
  • Page 738 Updated Information (Specs - ADF) • 7-15 Updated Information (Specs - Lower Tray) • 7-16 Updated Information (Specs - 3000-Sheet Finisher B469) Please correct your Point-to-Point diagram at location B1, as shown in the illustration below:  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 739 PROOF TRAY...................7-16 STAPLE SPECIFICATIONS .............7-16 2.3.5 PUNCH UNIT FOR B468/B469..........7-17 2.3.6 COVER INTERPOSER TRAY B470 .........7-17 2.3.6.1 Cover Interposer Tray B470 Paper Sizes......7-18 2.3.7 9-BIN MAILBOX B471 ..............7-18 3. COMPONENT LISTS................7-19 Main Copier..................7-19 Mailbox....................7-24 Large Capacity Tray................7-25 Cover Interposer ................7-26 B064/B065...
  • Page 740 Tray 1 (Tandem Tray) SP1002 001 Tray 2 (Universal Tray) SP1002 002 0±1.5 Tray 3 (Universal Tray) SP1002 003 Tray 4 SP1002 004 Japan Only By-pass Tray SP1002 005 0±1.5 SP1002 006 0±1.5 Duplex Tray SP1002 007 0±1.5 B064R946.WMF B064/B065 3-126...
  • Page 741 (In addition, if the GW controller software cannot be downloaded, other software on other IC cards cannot be downloaded.) However, it may be possible to restart the program without replacing the board by setting DIP SW 1 on the controller to ON, and re-starting. B064/B065...
  • Page 742 SERVICE PROGRAM MODE TABLES Rev. 07/2002 SP6-xxx Peripherals Number/Name Function/[Setting] 6006* ADF Registration Adjustment ADF Horizontal Adjusts the side-to-side registration for the Registration (Front) front/back in ADF mode. [–3~+3/0/0.1 mm] ADF Horizontal Registration (Back) ADF Vertical Registration Adjusts the vertical registration for the (Front) front/back in ADF mode.
  • Page 743 Less than 110 W Rated Voltage of Output Max. DC 24 V Connector Permissible voltage ±10% fluctuation Dimensions ( 680 x 560 x 180 mm (26.8" x 22.0" x 7.1") W x D x H Weight 18 kg (39.6 lb.) B064/B065...
  • Page 744 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3-B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge 7-15 B064/B065...
  • Page 745 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3 ~ B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge B064/B065 7-16...
  • Page 746 Updated Information (Specs - ADF) • 7-15 Updated Information (Specs - Lower Tray) • 7-16 Updated Information (Specs - 3000-Sheet Finisher B469) Please correct your Point-to-Point diagram at location B7, as shown in the illustration below:  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 747 PROOF TRAY...................7-16 STAPLE SPECIFICATIONS .............7-16 2.3.5 PUNCH UNIT FOR B468/B469..........7-17 2.3.6 COVER INTERPOSER TRAY B470 .........7-17 2.3.6.1 Cover Interposer Tray B470 Paper Sizes......7-18 2.3.7 9-BIN MAILBOX B471 ..............7-18 3. COMPONENT LISTS................7-19 Main Copier..................7-19 Mailbox....................7-24 Large Capacity Tray................7-25 Cover Interposer ................7-26 B064/B065...
  • Page 748 Tray 1 (Tandem Tray) SP1002 001 Tray 2 (Universal Tray) SP1002 002 0±1.5 Tray 3 (Universal Tray) SP1002 003 Tray 4 SP1002 004 Japan Only By-pass Tray SP1002 005 0±1.5 SP1002 006 0±1.5 Duplex Tray SP1002 007 0±1.5 B064R946.WMF B064/B065 3-126...
  • Page 749 (In addition, if the GW controller software cannot be downloaded, other software on other IC cards cannot be downloaded.) However, it may be possible to restart the program without replacing the board by setting DIP SW 1 on the controller to ON, and re-starting. B064/B065...
  • Page 750 SERVICE PROGRAM MODE TABLES Rev. 07/2002 SP6-xxx Peripherals Number/Name Function/[Setting] 6006* ADF Registration Adjustment ADF Horizontal Adjusts the side-to-side registration for the Registration (Front) front/back in ADF mode. [–3~+3/0/0.1 mm] ADF Horizontal Registration (Back) ADF Vertical Registration Adjusts the vertical registration for the (Front) front/back in ADF mode.
  • Page 751 Less than 110 W Rated Voltage of Output Max. DC 24 V Connector Permissible voltage ±10% fluctuation Dimensions ( 680 x 560 x 180 mm (26.8" x 22.0" x 7.1") W x D x H Weight 18 kg (39.6 lb.) B064/B065...
  • Page 752 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3-B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge 7-15 B064/B065...
  • Page 753 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3 ~ B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge B064/B065 7-16...
  • Page 754 Updated Information (Special Tools) The following part addition is being issued for all B064/B065 Parts Catalogs. Note that the illustration for item 2 has also been corrected to show the S5S Test Chart. Please update your B064/B065 Parts Catalog with...
  • Page 756 The Service Manual pages listed below must be replaced with the pages supplied. Each bulletin package contains 1 set of replacement pages. ⇒ An arrow has highlighted the revised areas PAGES: • 3-130 SP Mode (Updated Information)     Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 757 This feature can be switched on for all paper sizes with SP6020 (ADF Contact Mode In/Out). However, switching this feature on for all sizes reduces scanning speed slightly. B064/B065 3-130...
  • Page 758 SERVICE MANUAL – INSERTS “POWER-OFF PROCEDURE” GENERAL: The B064/B065 requires a special procedure when powering off the unit. All references in the service manual for “Switch the main power switch off” have been changed to “Power off the machine (! 1.1.5)”.
  • Page 759 Blower brush. Do SP 3001 002 after cleaning. Pick-off Pawls Replace if necessary. Potential Sensor Blower brush. Quenching Lamp Dry cloth. Transfer Entrance Stay Dry cloth. Ozone Filter (Top) Cleaning Filter Cleaning Side Seal Dry cloth. Cleaning Entrance Seal Dry cloth. B064/B065...
  • Page 760 • Never power on the machine with any of these components removed: 1) LD unit, 2) polygon motor cover, 3) synchronization detector. 3.5.1 CAUTION DECALS Two caution decals are provided for the laser section. DECAL6.WMF B064R018.WMF B064/B065 3-26...
  • Page 761 • Pull the fusing unit release lever, then pull the unit out on the rail supports. [C]: Open the exit separation pawl assembly. [D]: Stopper bracket ( [E]: Fusing unit ( • Support the bottom of the fusing unit with your hand when you remove it. B064/B065 3-58...
  • Page 762 CIS power supply board, touch a metal surface before touching the board. [A]: Guide plate mylar ( [B]: CIS power supply board ( [C]: Timing belt [D]: CIS unit ( • Remove the CIS unit carefully to avoid scratching the glass. 3-123 B064/B065...
  • Page 763 Press and hold down together for over 10 seconds. When the machine beeps once, release both buttons. After “Now loading. Please wait” is displayed for a few seconds, the copy window will open. The machine is ready for normal operation. B064/B065...
  • Page 764 7. To start the installation, press Update (#) on the touch panel, or press the operation panel. 8. The installation screen opens. As the installation progresses, the dashes on the display are replaced by asterisks (****----) 9. When “Update Done” is displayed, switch the machine off and remove the IC card. 5-11 B064/B065...
  • Page 765 3. With the A side facing up, insert the printer IC card into the slot. 4. Switch the machine on. 5. Wait for the update screen to open. In the lower right corner of the Download Watermark screen, press OK on the touch panel. B064/B065 5-12...
  • Page 766 Press “Opt DIMM Prn (1)” then press Update (#). When “Power Off/On” is displayed, the download is completed. ⇒ 6. Power off the machine ( 1.1.5 Powering Unit Off), remove the IC card, then switch the machine on. 5-13 B064/B065...
  • Page 767 5. Wait for the update screen to open. Press “Network DocBox (1)” then press Update (#). When “Power Off/On” is displayed, the installation is completed. ⇒ 6. Power off the machine ( 1.1.5 Powering Unit Off), remove the IC card, then switch the machine on. B064/B065 5-14...
  • Page 768 7. Power off the machine ( 1.1.5 Powering Unit Off), remove the IC card, then switch the machine on. The NVRAM download execution updates everything except the following SP functions: SP7003 *** Total Count SP7006 *** C/O, P/O SP7007 *** Other Device Counters 5-15 B064/B065...
  • Page 769 • 3-117 through 123 Updated Information (Replacement & Adjustment) • 3-125 Updated Information (Replacement & Adjustment) • Updated Information (Original Transport) • Updated Information (Specifications) • 7-14 through 17 Updated Information (Specifications)  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 770 Rows indicate items user wants to purchase. Columns indicate item compatibility with the purchased item. X: Items do not exist together. M: Items that MUST go with purchased item. m: The purchased item needs at least one of these items to function. B064/B065...
  • Page 771 IEEE 1394 Rows indicate items user wants to purchase. Columns indicate item compatibility with the purchased item. X: Cannot be installed together M: Must be installed together m: The purchased item needs at least one of these items to function. B064/B065...
  • Page 772 (x1) and the covers over the holes for the docking pins [D]. (x3) B473I003.WMF Installing the LCT 1. Insert the two upper docking pins (grooved) [A] into the upper slots and the lower docking pin [B] into the lower slot. B473I004.WMF 1-23 B064/B065...
  • Page 773 Power the machine off ( 1.1.5) and unplug the machine before starting the following procedure. 4. Remove the LCT cover [A] ( x1). 5. Remove the right cover [B] ( x2). 6. Remove the right stay [C] ( x2). B474I001.WMF B064/B065 1-26...
  • Page 774 8. Connect the plug [H] of the finisher power cord to the connector on the machine. CAUTION Always move the finisher slowly to avoid bending the entrance guide plates. Bent guide plates could interfere with paper transport from the machine to the finisher. 1-31 B064/B065...
  • Page 775 3. Open the front door and remove the rear cover [A] ( x4). 4. Remove the bracket [B] ( x2) and paper guide [C] ( x1). 5. Remove the plastic knockout [D]. 6. Install the sensor arm [E] ( x1). 7. Install the spring [F]. 1-35 B064/B065...
  • Page 776 7. Remove the ground plate [C] from the finisher, then attach it to the bottom plate x2, M3x6). 8. Attach the lower front door extension [D] ( x2, M4x8). 9. Attach the upper front door extension [E] ( x2, M4x8). 10. Attach the lower cover extension [F] ( x2, M4x6). 1-39 B064/B065...
  • Page 777 The cover interposer tray and mailbox cannot be installed on the finisher at the same time. 1. Remove the top cover [A] of the finisher x1). 2. Remove the bracket [B] ( x1). NOTE: Loosen the screw. Do not remove it. B471I002.WMF B064/B065 1-42...
  • Page 778 [D] into CN310 and fasten with the provided screws ( x2). Rating voltage of interface connectors: Max. DC 5V 7. Remove the slot cover [E] ( x1). 8. Install the NIB [F] into CN311 ( x1). Rating voltage of interface connectors: Max. DC 5V B064/B065 1-46...
  • Page 779 4. Insert the USB board [B] into the PCI slot. 5. Fasten the slot cover to the USB board ( x2). 6. Use SP5990 005 to print a Self-Diagnostic Report with the system settings and confirm that the machine correctly recognizes the interface. B064/B065 1-50...
  • Page 780 4. Attach the IEEE1394 board [B]. 5. Use the provided cable to connect the machine and the computer. 6. Make sure that the jumper is on TB2 [C]. 7. Print a system settings list and confirm that the machine correctly recognizes the interface. 1-53 B064/B065...
  • Page 781 4) Always remove the antenna before moving the machine. 5) If reception is poor, move the machine and antenna closer to the access point. 9. Print a system settings list and confirm that the machine correctly recognizes the interface. 1-57 B064/B065...
  • Page 782 PAPER FEED Rev. 07/2002 3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT B064R586.WMF ⇒ Power off the machine ( 1.1.5). Pull out the tandem feed tray. [A]: Rear bottom plate ( [B]: Return sensor ( x1). 3-85 B064/B065...
  • Page 783 ⇒ Power off the machine ( 1.1.5). Pull out the tandem feed tray. [A]: Rear bottom plate ( x1). [B]: Back fence transport gear ( [C]: Move the back fence to the right. [D]: Rear HP sensor ( B064/B065 3-86...
  • Page 784 3.11.4 TANDEM RIGHT TRAY PAPER SENSOR REPLACEMENT B064R587.WMF B064R588.WMF ⇒ Power off the machine ( 1.1.5). ⇒ Remove the right tandem tray ( 3.11.1) [A]: Inner cover ( [B]: Side fences ( x1 each) [C]: Bottom plate ( [D]: Connector ( [E]: Sensor ( 3-87 B064/B065...
  • Page 785 5. Hold the feed belt holder [D] by the left and right sides, then carefully pull it off the bushing. Do not let the springs [E] fall. 6. Remove the feed belt [F]. NOTE: When re-assembling, set the pick-up roller springs first, then follow this procedure in reverse. 3-111 B064/B065...
  • Page 786 3.13.4 SEPARATION ROLLER B064R065.WMF Open the feed cover. ⇒ Feed unit ( 3.13.2) [A]: Separation roller cover • Use the tip of a screwdriver to push up the cover. [B]: C-Clamp ( [C]: Separation roller [D]: Torque limiter clutch B064/B065 3-112...
  • Page 787 Rev. 07/2002 3.13.5 REGISTRATION SENSOR B064R066.WMF B064R067.WMF Open the feed cover. ⇒ Feed unit ( 3.13.2) [A]: Guide plate ( [B]: Registration sensor bracket ( [C]: Registration sensor ( 3-113 B064/B065...
  • Page 788 Rev. 07/2002 3.13.6 ADF CONTROL BOARD B064R074.WMF ⇒ Rear cover ( 3.13.1) [A]: ADF board ( x14) B064/B065 3-114...
  • Page 789 Rev. 07/2002 3.13.9 DF POSITION AND APS SENSOR B064R064.WMF Open the ADF. ⇒ ADF rear cover. ( 3.13.1) [A]: Bracket ( [B]: ADF position sensor ( [C]: APS sensor ( 3-117 B064/B065...
  • Page 790 [A]: C-Clamps ( [B]: Original tray ( [C]: Bottom plate ( [D]: Original set sensor ( [E]: Feed cover sensor ( [F]: Bottom plate HP sensor ( [G]: Pick-up roller HP sensor ( ( [H]: Bottom plate position sensor ( B064/B065 3-118...
  • Page 791 Rev. 07/2002 3.13.11 BOTTOM PLATE LIFT MOTOR B064R060.WMF Open the feed cover. ⇒ Rear cover ( 3.13.1) [A]: Bottom plate lift motor bracket (harness x1, x2, timing belt x1) [B]: Bottom plate lift motor ( 3-119 B064/B065...
  • Page 792 Rev. 07/2002 3.13.12 FEED MOTOR B064R075.WMF ⇒ Rear cover ( 3.13.1) [A]: Feed motor bracket ( x1, spring x1, belt x1) [B]: Feed motor ( B064/B065 3-120...
  • Page 793 3.13.13 EXIT MOTOR AND TRANSPORT MOTOR B064R061.WMF Open the feed cover. ⇒ Rear cover ( 3.13.1) ⇒ Bottom plate lift motor ( 3.13.11) [A]: Timing belt [B]: Exit/transport motor unit ( [C]: Transport motor ( [D]: Exit motor ( 3-121 B064/B065...
  • Page 794 Rev. 07/2002 3.13.14 PICK-UP ROLLER MOTOR AND HP SENSOR B064R063.WMF Open the feed cover. ⇒ Rear cover ( 3.13.1) [A]: Pick-up roller lift motor ( [B]: Pick-up roller HP sensor ( B064/B065 3-122...
  • Page 795 CIS power supply board, touch a metal surface before touching the board. [A]: Guide plate mylar ( [B]: CIS power supply board ( [C]: Timing belt [D]: CIS unit ( • Remove the CIS unit carefully to avoid scratching the glass. 3-123 B064/B065...
  • Page 796 Rev. 07/2002 3.13.16 ADF EXIT SENSOR B064R069.WMF ⇒ CIS Power Supply Board ( 3.13.15) [A]: Exit sensor bracket ( [B]: Exit sensor ( 3-125 B064/B065...
  • Page 797 ADF exposure glass [J] and under the CIS [K], until it reaches the exit roller [M]. • If the reverse side of the original is to be scanned, the CPU uses the surface of the white platen roller [L] to determine the white peak level for the job. B064/B065...
  • Page 798 400, 200, 155, 129, 121, 93, 85, 78, 73, 65, 50 Zoom 25 ~ 400% in 1% steps Copying Speed B064 60 cpm (A4/11" x 8.5" LEF) B065 75 cpm (A4/11" x 8.5" LEF) First Copy Time 3.5 s (1st Tray, A4/11"x8.5" LEF Face-up mode) 5.3 s (1st Tray, A4/11"x8.5"...
  • Page 799 A3 ~ A5, A6 SEF, B6 SEF, 12"x18", 11"x17" ~ 5 "x8 " ⇒ Paper Weight 52 g/m ~ 216 g/m (110 lb Index) Mixed Sizes A3 and A4 LEF, B4 and B5 LEF, 11"x17" and 8 "x11" LEF (Max: 16 docs, Max sheets: 30 sheets or less) B064/B065 7-14...
  • Page 800 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3-B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge 7-15 B064/B065...
  • Page 801 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3 ~ B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge B064/B065 7-16...
  • Page 802 Power Supply 24 V ±10%, 5 V ±5% (from main machine) Power Consumption Less than 48 W Dimensions (W x D x H) 500 x 620 x 138 mm (19.7" x 24.4" x 5.4") Weight 12 kg (26.4 lb.) 7-17 B064/B065...
  • Page 803 The Service Manual pages listed below must be replaced with the pages supplied. Each bulletin package contains 1 set of replacement pages. PAGES: ⇒ The revised areas have been highlighted by an arrow • 5-11 Updated Information (Software Update Procedure) • Updated Information (Copy Process Overview)  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 804 7. To start the installation, press Update (#) on the touch panel, or press the operation panel. 8. The installation screen opens. As the installation progresses, the dashes on the display are replaced by asterisks (****----) 9. When “Update Done” is displayed, switch the machine off and remove the IC card. 5-11 B064/B065...
  • Page 805 In the dark, the charge corona unit gives a negative charge to the OPC drum. The grid plate ensures that corona charge is applied uniformly. The charge remains on the surface of the drum because the OPC layer has a high electrical resistance in the dark. B064/B065...
  • Page 806 CN202-A4 incorrectly stated the line as Power Tray TRG 24 VDC Ready High ( ). This should read Power Relay ON 24 VDC Ready Low . ( ) If your Point To Point diagram is dated 06/2002, please make the following changes. 06/2002 07/2002  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 807 TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN BULLETIN NUMBER: BULLETIN NUMBER: BULLETIN NUMBER: BULLETIN NUMBER: B064/B065 B064/B065 B064/B065 B064/B065 – – – – 008 10/07/2002 10/07/2002 10/07/2002 10/07/2002 APPLICABLE MODEL APPLICABLE MODEL APPLICABLE MODEL APPLICABLE MODEL: : : : GESTETNER GESTETNER –...
  • Page 808 2.1 PM TABLES ....................2-1 2.1.1 MAIN MACHINE ................2-1 2.1.2 ADF ....................2-4 2.1.3 OPTIONAL PERIPHERAL DEVICES ..........2-5 LCT (Large Capacity Tray) B473 ............2-5 Cover Interposer Tray B470..............2-5 3000-Sheet Finisher with 50-sheet stapler and Saddle-Stitching B468B469 .....................2-5 2.2 RELATED SP CODES ................2-5 B064/B065...
  • Page 809 1.13.1 ACCESSORY CHECK Check the quantity and condition of the accessories in the box against the following list: Description Q’ty 1. IEEE-1394 Cable 2M 4PI ............1 2. IEEE-1394 Cable 2M 6PI ............1 3. PCB GW1394................ 1 B064/B065 1-52...
  • Page 810 4. Attach the IEEE1394 board [B]. 5. Use the provided cable to connect the machine and the computer. 6. Make sure that the jumper is on TB2 [C]. 7. Print a system settings list and confirm that the machine correctly recognizes the interface. 1-53 B064/B065...
  • Page 811 IP Over 1394 as the default setting for the printing method. • SCSI Print. Enable or disable this setting as required. This setting enables SCSI Print as the default setting for the printing method. • SCSI Print Bi-directional. Switch bi-directional printing on or off for SCSI print. B064/B065 1-54...
  • Page 812 Determines how successive initiator login in requests are handled during login for SBP-2. 5839 012 Login Enables or disables exclusive login for SBP-2. Sets the limit for the number of logins for SBP-2. Range: 1 5839 013 Login MAX ~ 62. 1-55 B064/B065...
  • Page 813 Rev. 10/2002 CONTROLLER BOARD CONFIGURATION 2.3 CONTROLLER BOARD CONFIGURATION CN300 CN314 (FAN Power Supply) (128MB Memory) CN301 (Option Memory) CN311 (Centronics I/F) CN311 (NIB) CN303 Slot 2 (PS3) CN302 Slot 1 (Printer Scanner DIMM or Printer DIMM) CN313 (Debug) (USB 2.0) (IEEE 1394 Firewire) (802.11b Wireless LAN) D999.WMF...
  • Page 814 B064/B065 Service Manual. All Dealers will automatically receive this Service Manual Supplement for all Self-Pace Kits and Service Manuals shipped since the launch of the B064/B065. This will also include all students trained via Classroom and CAT. This manual update will be incorporated in the January 2003, issue of the "READ" program.
  • Page 815 1 set of replacement pages. PAGES: ⇒ The revised areas have been highlighted by an arrow • Updated Information (Table of Contents) • 4-37 Updated Information (Blown Fuse Conditions & Common Problems)  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 816 NVRAM Firmware Update ..............5-15 5.5 USER TOOLS ..................5-16 5.5.1 OVERVIEW ..................5-16 5.5.2 SYSTEM SETTINGS ..............5-17 5.5.3 COPIER/DOCUMENT SERVER FEATURES ........5-18 5.5.4 PRINTER..................5-20 5.5.5 SCANNER ..................5-21 5.5.6 INQUIRY..................5-21 5.5.7 COUNTER..................5-21 5.6 SERVICE PROGRAM MODE TABLES ...........5-22 5.6.1 COPIER SERVICE TABLE.............5-22 SP1-xxx Feed ..................5-22 B064/B065...
  • Page 817 Around the Drum Charge corona wire, charge corona grid, charge corona wire cleaner. Skew – Original Pick-up, paper feed, separation rollers Toner on transfer belt Transfer Belt Unit Transfer belt, transfer belt cleaning blade Wrinkling Fusing Unit Pressure roller 4-37 B064/B065...
  • Page 818 4. Insert a 1.5mm feeler gauge into the gap between the positioning plate [C] and right edge of machine frame (gap G1 in photo below), and then tighten the two positioning plate screws. ADJUSTMENT GAP (G1) Continued...     Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 819 J42255XXXXX to J42258XXXXX B065 J43255XXXXX to J43258XXXXX All B064/B065 copiers manufactured with the serial numbers listed below will have G1 space gap properly set at the factory during production. B064: J4225800101, 145, 147, 150, 167, 180, 183, 297, 299, 300~303, 338, 341, 343~352, 356, 358, 365, 367,...
  • Page 820 NOTE: This SP setting determines how long of a printing interval (cumulative) is allowed before the machine runs the motor. The default is 18 seconds with the 60 cpm model (B064), and 15 seconds with the 75 cpm model (B065).
  • Page 821 3. Set SP1902-001 to a value of "0". 4. Check the value of SP1902-002. It should be “18” (B064 models) or “15” (B065 models). If the value has been changed, input the correct value listed above for the appropriate model.
  • Page 822 FIELD COUNTERMEASURE: Install Damper Kit. Description Part Number Quantity Damper B0652402 1 each Spacer M6 AA132208 2 each Tapping Screw – M4 x 14 04514014B 1 each Continued…     Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 823 Tech Service Bulletin No. B064/B065 – 013 Page 2 of 2 PRODUCTION COUNTERMEASURE The spacers and cushion will be installed at the factory during production from the following serial numbers listed below. B064: J4225800853 B065: J4325800494 ALLOCATION: Each authorized servicing location will receive and automatic allocation of Damper Kits for 100% of the affected population.
  • Page 824 Install Damper Kit. Description Part Number Quantity Cushion T1 A3764131 1 each Sleeve AA130042 1 each Spacer M6 AA132208 2 each Tapping Screw – M4 x 14 04514014B 1 each Continued…     Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 825 The gear can be damaged by this alone, or when the cam overrides the screw and cannot be turned back, applying an excessive load on the gear Continued…     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 826 Tech Service Bulletin No. B064/B065 – 013 REISSUE Page 2 of 4 SOLUTIONS: TEMPORARY: 1. Install two spacers in the PCU to ensure that the cam does not override the stopper screw. 2. Install a cushion to ensure that the shock is absorbed even if the cam contacts the screw.
  • Page 827 Tech Service Bulletin No. B064/B065 – 013 REISSUE Page 3 of 4 To ensure the screw does not rattle or come loose, be sure to tighten it at a 90-degree angle (not titled). Continued…...
  • Page 828 Tech Service Bulletin No. B064/B065 – 013 REISSUE Page 4 of 4 The following parts have been added to ensure the Brush Roller Gear does not break: Before installing the Cushion -T1 (A3764131), insert the Sleeve (AA130042) into the hole in the Cushion -...
  • Page 829 Tech Service Bulletin No. B064/B065 – 013 Page 2 of 2 PRODUCTION COUNTERMEASURE The spacers and cushion will be installed at the factory during production from the following serial numbers listed below. B064: J4225800853 B065: J4325800494 ALLOCATION: Each authorized servicing location will receive and automatic allocation of Damper Kits for 100% of the affected population.
  • Page 830 The Service Manual pages listed below must be replaced with the pages supplied. Each bulletin package contains 1 set of replacement pages. PAGES: ⇒ The revised areas have been highlighted by an arrow • Updated Information (Table of Contents) • 8-1 through 8-4 New Information (Firmware History)  Copyright 2002 RICOH Corporation. All rights reserved.
  • Page 831 2.3.7 9-BIN MAILBOX B471 ..............7-18 3. COMPONENT LISTS................7-19 Main Copier..................7-19 Mailbox....................7-24 Large Capacity Tray................7-25 Cover Interposer ................7-26 FIRMWARE HISTORY 8.1 FIRMWARE MODIFICATION HISTORY ........8-1 8.1.1 BCU Firmware Modification History ..........8-1 8.1.2 GW Firmware Modification History..........8-2 8.1.3 LCDC Firmware Modification History ..........8-4 B064/B065...
  • Page 832 FIRMWARE HISTORY...
  • Page 834 1. Web End detection priority given to the web end sensor (previously, SP1902 value had priority). 2. Near End now triggered at 80% (previous: 90%), and the default for SP1902-001 has been changed to 80% accordingly. Setting range for SP2912-001 changed from 0-10 to 1-3. B064/B065...
  • Page 835 Firmware modified so that when “2: Europe” is selected in SP5131 (Paper Size Type Selection), it is possible to select F-sized originals in User Tools …continued – System Settings – General Features. B064/B065...
  • Page 836 Automatic jam when counter reaches 0 has been disabled, so that all remaining pages are printed out. The following 2 selections have been added to SP5113 (Optional Counter Type): 11: Exp Key Card (Add) 12: Exp Key Card (Deduct) B064/B065...
  • Page 837 Sheet” and “Designate” (translations not consistent). Corrected French translation errors for several display messages. Display for “IEEE802.11” inside User Tools # System Settings # Interface Settings # Network was incorrectly displayed as “801.11”. Official Taiwanese translation set added. Official Russian translation set added. B064/B065...
  • Page 838 New Transport coil Old Transport coil Continued… Field Countermeasure:     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 839 Replacing the Toner Supply Unit: 1. Turn off the main switch. 2. Remove the development unit (see B064/B065 Service Manual; Section 3.6.1 Development Unit Removal). 3. Replace the old toner supply unit (B0653110) with the new toner supply unit (B0653111) (2 screws).
  • Page 840 Tech Service Bulletin No. B064/B065 – 015 Page 3 of 5 1. Disconnect the connector. 2. Remove the snap ring. 3. Remove the drive rod. 4. Replace the Waste Toner Vertical Transport Unit (install B0653554, 1 screw, 1 snap-fit). 5. Removing the Steel Ball:...
  • Page 841 Tech Service Bulletin No. B064/B065 – 015 Page 4 of 5 GENERAL: The following parts have been changed to prevent the waste toner from clogging around the coils in the toner supply unit and toner collection assembly transfer area. The following parts updates are being issued for all B064/B065 Parts Catalogs.
  • Page 842 Savin 2575 Gestetner 7502 ALLOCATION: Ricoh Corporation will do a one-time shipment of 10% of Toner Supply Unit Kits for field machines at each authorized service location. Replacement parts will also be available separately for procurement through normal parts ordering procedures.
  • Page 843 [D]. The Development Guide Rail (B0653095) will then hold the new Filter Plate in place. 3. Attach the Toner Supply Unit [E], which will further secure the new Filter Plate in place. Continued…     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 844 PAGE ITEM B0653108 Filter Plate DENOTES NEW ITEM NUMBER UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new filter plate installed during production. MODEL NAME SERIAL NUMBER Gestetner 6002 Ricoh Aficio 1060 J4225700571...
  • Page 845 (B0653095) will then hold the new Filter Plate in place. 3. Attach the Toner Supply Unit [E], which will further secure the new Filter Plate in place. Copyright     2003 RICOH Corporation. All rights reserved. Page 1 of 3...
  • Page 846 Tech Service Bulletin No. B064/B065 – 016 REISSUE GENERAL: The filter plate has been added to further ensure that toner does not leak out of the development unit. The following part update is being issued for all B064/B065 Parts Catalogs. REFERENCE NEW PART NUMBER...
  • Page 847 Tech Service Bulletin No. B064/B065 – 016 REISSUE UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new filter plate installed during production. MODEL NAME SERIAL NUMBER Gestetner 6002 Ricoh Aficio 1060 J4225700571 Savin 2560...
  • Page 848 TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN TECHNICAL SERVICE BULLETIN BULLETIN NUMBER: BULLETIN NUMBER: B064/B065 B064/B065 – – – – 0 0 0 0 17 01/1 01/17 7 7 7 /2003 /2003 BULLETIN NUMBER: BULLETIN NUMBER: B064/B065 B064/B065...
  • Page 849 Main Copier....................7-19 Mailbox......................7-24 Large Capacity Tray ..................7-25 Cover Interposer ..................7-26 FIRMWARE HISTORY 8.1 FIRMWARE MODIFICATION HISTORY........………………8 -1 8.1.1 BCU FIRMWARE MODIFICATION HISTORY........….8 - 1 8.1.2 GW FIRMWARE MODIFICATION HISTORY.………….......…8 - 3 8.1.3 LCDC FIRMWARE MODIFICATION HISTORY ........8 - 5 B064/B065...
  • Page 850 1. Web End detection priority given to the web end sensor (previously, SP1902 value had priority). 2. Near End now triggered at 80% (previous: 90%), and the default for SP1902-001 has been changed to 80% accordingly. Setting range for SP2912-001 changed from 0-10 to 1-3. …Continued B064/B065...
  • Page 851 SC184 does not occur when the CIS harness is disconnected. When a 1-page, non-stapling printing job is sent in between two stapling jobs, it is stapled along with the following (2 stapling) job. SC335/337 occur when BCU board warm-up is performed at a specific point (timing). B064/B065...
  • Page 852 Firmware modified so that when “2: Europe” is selected in SP5131 (Paper Size Type Selection), it is possible to select F-sized originals in User Tools …continued – System Settings – General Features. B064/B065...
  • Page 853 Automatic jam when counter reaches 0 has been disabled, so that all remaining pages are printed out. The following 2 selections have been added to SP5113 (Optional Counter Type): 11: Exp Key Card (Add) 12: Exp Key Card (Deduct) B064/B065...
  • Page 854 Sheet” and “Designate” (translations not consistent). Corrected French translation errors for several display messages. Display for “IEEE802.11” inside User Tools # System Settings # Interface Settings # Network was incorrectly displayed as “801.11”. Official Taiwanese translation set added. Official Russian translation set added. B064/B065...
  • Page 855 (2) Loosen screw [A] and move the motor toward the tray. (See photograph below) → Tray side (3) Loosen screws [B] and [C] and allow the spring to reposition the unit. (See photograph below) …continued Copyright     2003 RICOH Corporation. All rights reserved.
  • Page 856 Tech Service Bulletin No. B064/B065 – 018 Page 2 of 3 (4) Tighten screws [B] and [C]. (See photograph on page 1) 3. If neither Item 1 nor Item 2 above apply: (1) Using the following table, check the jam count values. For locations that show frequent occurrences, replace gears [A] and/or [B] below that contain the arrow shown in the “NG”...
  • Page 857 Tech Service Bulletin No. B064/B065 – 018 Page 3 of 3 Gear A Mark Gear B Mark Temporary Action for Item 3 only: • If the gear above is not available for replacement, perform the following: (1) Remove the paper feed unit.
  • Page 858 (1) Remove the paper feed unit. (2) Loosen screw [A] and move the motor toward the tray. (See photograph below) → → → → Tray side Continued…. Copyright     2003 RICOH Corporation. All rights reserved. Page 1 of 4...
  • Page 859 Tech Service Bulletin No. B064/B065 – 018 REISSUE (3) Loosen screws [B] and [C] and allow the spring to reposition the unit. (See photograph below) (4) Tighten screws [B] and [C]. (See photograph on page 1) 3. If neither Item 1 nor Item 2 above apply: 1) Using the following table, check the jam count values.
  • Page 860 Tech Service Bulletin No. B064/B065 – 018 REISSUE Caution: When replacing the gear, be sure to orient the side with the arrow mark (silver) outward. Gear A Arrow Gear B Arrow Temporary Action for Item 3 only: • If the gear above is not available for replacement, perform the following: (1) Remove the paper feed unit.
  • Page 861 Gear - 38Z AB011468 AB011491 Gear - 21Z DENOTES NEW ITEM NUMBER UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new style one-way clutch gear installed during production. MODEL NAME SERIAL NUMBER Gestetner 6002 J4235100526...
  • Page 862 SUBJECT: OIL SUPPLY ROLLER BUSHING and STOPPER BRACKET GENERAL: To prevent the Cleaning Web Pressure Roller from locking up, the Rear Oil Supply Roller Bushing and Stopper Bracket have been changed. The following parts updates are being issued for all B064/B065 Parts Catalogs. REFERENCE OLD PART NO.
  • Page 863 Tech Service Bulletin No. B064/B065 – 019 Page 2 of 2 UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new style Rear Oil Supply Roller Bushing and Stopper Bracket installed during production. MODEL NAME...
  • Page 864 The above information is mentioned in the B064/B065 Service Manual (1.10.2) and on the sheet in the Printer/Scanner Kit. Normally, the controller cannot be damaged if the above procedure is followed correctly, however to further ensure damage does not result, the connector has been changed.
  • Page 865 6. Reseat the boss (which is keyed to the shaft) until it seats into the three dents of the gear and is flush with the end of the drive shaft. 7. Replace the boss securing screw, flywheel, controller board assembly, rear cover, drum assembly, and raise the transfer belt unit.     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 866 Both wireless LAN options are compatible with all versions of engine firmware. NOTE 2: SC855 will occur if the new wireless LAN option is installed on a machine with controller firmware older than v3.55/v1.1.1.     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 867 RICOH – AFICIO 1060/1075 SAVIN – 2560/2575 SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all B064/B065 Parts Catalogs. • UPDATE 1: Covers – The lower right and lower left covers have been changed to ensure they are not deformed from stress during shipping.
  • Page 868 Tech Service Bulletin No. B064/B065 – 023 Page 2 of 3 UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new style lower right and left covers installed during production. MODEL NAME SERIAL NUMBER...
  • Page 869 Tech Service Bulletin No. B064/B065 – 023 Page 3 of 3 UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new PFC Board installed during production. MODEL NAME SERIAL NUMBER Gestetner 6002 J4225500200 Savin 2560...
  • Page 870 SAVIN – 2560/2575 SUBJECT: CIS INVERTER BRACKET GENERAL: The following have been changed to ensure that SC18x does not occur. The following parts updates are being issued for all B064/B065 Parts Catalogs. REFERENCE OLD PART NO. NEW PART NO. DESCRIPTION...
  • Page 871 Tech Service Bulletin No. B064/B065 – 024 Page 2 of 2 UNITS AFFECTED: All B065/B065 copiers manufactured after the serial numbers listed below will have the new style CIS Inverter Bracket installed during production. MODEL NAME SERIAL NUMBER Gestetner 6002r...
  • Page 872 Since the default for SP1902-002 has been set to its proper value with the firmware update, check the web itself and input the estimated value into SP1902-001 as described in #2 above.     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 873 FIRMWARE DESCRIPTION OF MODIFICATION LEVEL NUMBER VERSION B0655176 A August 1.12 • Displays message in Printer Mode Changed: 2002 Old Message: “Quality of Print Sets” Production New Message: “Copies”     Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 874 Tech Service Bulletin No. B064/B065 – 026 Page 2 of 2 B064/BO65 NIB/NETFILE - BCU FIRMWARE MODIFICATION FIRMWARE SERIAL FIRMWARE DESCRIPTION OF MODIFICATION LEVEL NUMBER VERSION B0655114 E November 1.11 • Change in Specification: 2002 1. Changed the default setting of DHCP to ON.
  • Page 875 RICOH – AFICIO 1060/1075 SAVIN – 2560/2575 SUBJECT: PARTS CATALOG UPDATES - DECALS GENERAL: The following parts updates are being issued for all B064/B065 Parts Catalogs. • UPDATE 1: Duplex Caution Decal – The following part has been changed due to...
  • Page 876 PAGE ITEM B0653342 Decal - Toner Supply DENOTES NEW ITEM NUMBER UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new decal installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060 Savin 2560...
  • Page 877 Tech Service Bulletin No. B064/B065 – 027 Page 3 of 4 • UPDATE 3: Misfeed Removal Decal– To ensure that operators do not bend the pick-up roller back to far when removing jammed originals, which can prevent the roller from returning to its default position, the instructions on the following decals have been changed.
  • Page 878 Tech Service Bulletin No. B064/B065 – 027 Page 4 of 4 UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new decal installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060 Savin 2560...
  • Page 879 RICOH – AFICIO 1060/1075 SAVIN – 2560/2575 SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all B064/B065 Parts Catalogs. • UPDATE 1: Exit Drive Roller – Although used on previous models, the two plastic rollers in between the rubber exit drive rollers that give the paper added stiffness (optional tray) have been deleted, as they are not necessary for this model.
  • Page 880 Tech Service Bulletin No. B064/B065 – 028 Page 2 of 5 UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new style exit drive roller installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060...
  • Page 881 Tech Service Bulletin No. B064/B065 – 028 Page 3 of 5 • UPDATE 3: Page 123 Gear 22z & Transport Screw – 1. The description in the parts catalog is incorrect for index # 41; page 123. 2. The index # 33 in the...
  • Page 882 Tech Service Bulletin No. B064/B065 – 028 Page 4 of 5 • UPDATE 4: Tapping Screw– The tapping screw has been changed to ensure the screw head does not contact the paper tray holder base. REFERENCE OLD PART NO. NEW PART NO.
  • Page 883 Tech Service Bulletin No. B064/B065 – 028 Page 5 of 5 UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new tapping screw installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060 Savin 2560...
  • Page 884 GESTETNER – 6002/7502 RICOH – AFICIO 1060/1075 SAVIN – 2560/2575 SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all B064/B065 Parts Catalogs. • UPDATE 1: Model Name Plates – The model name plates were omitted from the parts catalog.
  • Page 885 Tech Service Bulletin No. B064/B065 – 029 Page 2 of 6 • UPDATE 2: ADF Unit – Please add the ADF Unit to your parts catalog. REFERENCE NEW PART NO. DESCRIPTION PAGE ITEM B0657001 ADF Unit DENOTES NEW ITEM NUMBER...
  • Page 886 Tech Service Bulletin No. B064/B065 – 029 Page 3 of 6 • UPDATE 3: Description Change – The description has change for item #1 (Operation Panel Ass’y) on page 19 of the parts catalog. REFERENCE PART NUMBER OLD DESCRIPTION NEW DESCRIPTION...
  • Page 887 Tech Service Bulletin No. B064/B065 – 029 Page 4 of 6 • UPDATE 5: Reverse Roller-Pressure Release – The illustration has changed for the reverse roller bracket section of the parts catalog. Refer to the illustration below. The reverse bracket has been deleted form the parts catalog, it is now included with Item number 29.
  • Page 888 Tech Service Bulletin No. B064/B065 – 029 Page 5 of 6 • UPDATE 6: Illustration Change– The index number for two screws have change from 101 to 107. Refer to the illustration below. Continued…...
  • Page 889 ITEM B4775561 B4775571 ADF Main Control Board UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new style ADF Main Control Board installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060 Savin 2560...
  • Page 890 RICOH – AFICIO 1060/1075 SAVIN – 2560/2575 SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all B064/B065 Parts Catalogs. • UPDATE 1: Upper & Lower Registration Rollers – The Upper and Lower Registration Rollers have been changed to ensure that noise does not occur from the rollers.
  • Page 891 B4772221 B4772222 Pick-up Roller Bracket UNITS AFFECTED: B064/B06 Serial Number cut-in was not available at time of publication. INTERCHANGEABILITY CHART: OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines.
  • Page 892 RICOH – AFICIO 1060/1075 SAVIN – 2560/2575 SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all B064/B065 Parts Catalogs. • UPDATE 1: Upper & Lower Registration Rollers – The Upper and Lower Registration Rollers have been changed to ensure that noise does not occur from the rollers.
  • Page 893 Tech Service Bulletin No. B064/B065 – 030 REISSUE UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new registration rollers installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060 Savin 2560 J4225900846 Gestetner 6002...
  • Page 894 Tech Service Bulletin No. B064/B065 – 030 REISSUE UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new pick-up roller bracket installed during production. MODEL NAME SERIAL NUMBER Ricoh Aficio 1060 Savin 2560 J4225600518...
  • Page 895 1 set of replacement pages. PAGES: ⇒ The revised areas have been highlighted by an arrow • 5-69 Updated Information (SP 5959) • 7-15 Updated Information (Lower Tray (Saddle Stitch Mode))  Copyright 2003 RICOH Corporation. All rights reserved.
  • Page 896 Size Size ⇒ A3 SEF 11" x 17" B4 SEF " x 14" SEF A4 LEF " x 11" LEF A4 SEF " x 11" SEF 5-69 B064/B065...
  • Page 897 30 sheets (A3 and A4 LEF, B4 and B5 LEF, 11"x17" and Size "x11" LEF) Paper Size A3-B5, 11"x17" ~ 8 "x11" Paper Weight 64 g/m ~ 90 g/m Stapling Position Front (1), Back (1), Back (1: diagonal), Duplex Binding Stapling Capacity 5,000 staples/Cartridge 7-15 B064/B065...
  • Page 898 SOLUTION: Upgrade to printer firmware version V1.09 or higher. Firmware version 1.09 (file name B064/65PrtScnV1.09.EXE) can be downloaded through the Technology Solutions Center FTP Site at http://tsc.ricohcorp.com. NOTE: Refer to Facts Line Bulletin #FL002 and Publication Bulletin #023 for more information about the FTP Internet Web Site and EPROM/Flash Card Exchange program.
  • Page 899 The Brush Roller Gears may break if SP2912-002 is changed from its default (0). NOTE: Although the gear damage is the same as in TSB B064/B065 – 013R, the above cannot be fixed with the installation of the Damper Kit.
  • Page 900 NOTE: Production units from Mar ’03 on will have the new firmware and driver versions, so it is only necessary to change the bit SW setting. Firmware version 1.10 (file name B064/65 PrintScn v1.10.EXE) can be downloaded through the Technology Solutions Center FTP Site at http://tsc.ricohcorp.com.
  • Page 901 UNITS AFFECTED: The serial number cut-in information was not available at time of this publication. Copyright     2003 RICOH Corporation. All rights reserved. Page 1 of 1...
  • Page 902 NEW PART NO. DESCRIPTION PAGE ITEM B4775641 Paper Size Sensor Harness B4775661 B4775601 Registration Sensor Harness 16070622 Ferrite Core TFC16816 109* DENOTES NEW ITEM NUMBER Copyright     2003 RICOH Corporation. All rights reserved. Page 1 of 2...
  • Page 903 Tech Service Bulletin No. B064/B065 – 036 UNITS AFFECTED: The serial number cut-in information was not available at time of this publication. INTERCHANGEABILITY CHART: OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines.
  • Page 904 NEW PART NO. DESCRIPTION PAGE ITEM B4775641 Paper Size Sensor Harness B4775661 B4775601 Registration Sensor Harness 16070622 Ferrite Core TFC16816 109* DENOTES NEW ITEM NUMBER Copyright     2003 RICOH Corporation. All rights reserved. Page 1 of 2...
  • Page 905 Tech Service Bulletin No. B064/B065 – 036 REISSUE UNITS AFFECTED: All B064/B065 copiers manufactured after the serial numbers listed below will have the new style Sensor Harness installed during production. MODEL NAME SERIAL NUMBER Gestetner 6002 Lanier LD060 J4235100003 Ricoh Aficio 1060...
  • Page 906 The harness position has been changed as shown in Field Countermeasure on page 2. The new harness routing procedure has started with the following serial number: B064: From J4235100440 B065: From J4335100231 Copyright     2003 RICOH Corporation. All rights reserved. Page 1 of 2...
  • Page 907 Tech Service Bulletin No. B064/B065 – 037 FIELD COUNTERMEASURE: Route the harness as shown below during your next service visit. Make sure to route the harness in this position whenever replacing the Web Drive Motor. GENERAL: The Service Manual page listed below must be replaced with the page supplied.
  • Page 908 BULLETIN NUMBER: G338/G339 – 001 08/02/2002 APPLICABLE MODEL: GESTETNER – PRINTER/SCANNER KIT TYPE 1075 for 6002/7502 RICOH – PRINTER/SCANNER KIT TYPE 1075 for AFICIO 1060/1075 SAVIN – PRINTER/SCANNER KIT TYPE 1075 for 2560/2575 SUBJECT: SERVICE MANUAL – INSERT GENERAL: The Service Manual pages listed below must be replaced with the pages supplied. Each bulletin package contains 1 set of replacement pages.
  • Page 909 IEEE1394 BOARD (FIREWIRE) Rev. 08/2002 1.4 IEEE1394 BOARD (FIREWIRE) 1.4.1 OVERVIEW An IEEE1394 interface board is available as an option for this machine to provide high speed connectivity through what is commonly called Firewire or i.LINK (Sony). Some important advantages of Firewire are: •...
  • Page 910 G338/G339 - 002 02/12/2003 APPLICABLE MODEL: GESTETNER – PRINTER/SCANNER KIT TYPE 1075 for 6002/7502 RICOH – PRINTER/SCANNER KIT TYPE 1075 for AFICIO 1060/1075 SAVIN – PRINTER/SCANNER KIT TYPE 1075 for 2560/2575 SUBJECT: FIRMWARE MODIFICATION GENERAL: The latest firmware version can be downloaded at the Technology Solution Center FTP Site http://tsc.ricohcorp.com.
  • Page 911 G338/G339 – 003 03/05/2003 APPLICABLE MODEL: GESTETNER – PRINTER/SCANNER KIT TYPE 1075 for 6002/7502 RICOH – PRINTER/SCANNER KIT TYPE 1075 for AFICIO 1060/1075 SAVIN – PRINTER/SCANNER KIT TYPE 1075 for 2560/2575 SUBJECT: PRINTER/SCANNER DIMM GENERAL: When printing with the PS driver, the Euro currency symbol is not printed out with 112 of 136 fonts, which are stored in the font ROM.
  • Page 912 G338/G339 – 004 03/19/2003 APPLICABLE MODEL: GESTETNER – PRINTER/SCANNER KIT TYPE 1075 for 6002/7502 RICOH – PRINTER/SCANNER KIT TYPE 1075 for AFICIO 1060/1075 SAVIN – PRINTER/SCANNER KIT TYPE 1075 for 2560/2575 SUBJECT: PARTS CATALOG UPDATES GENERAL: The following parts updates are being issued for all G338/G339 Parts Catalogs.
  • Page 913 Tech Service Bulletin No. G338/G339 – 004 Page 2 of 2 • UPDATE 2: Network Interface Board – The part number for the Network Interface Board was incorrect. Please correct your G338/G339 Parts Catalog with the following information. REFERENCE OLD PART NO. NEW PART NO.
  • Page 914 B478 - 001 03/13/2003 APPLICABLE MODEL: GESTETNER – SR840 for 6002/7502 RICOH – SR840 for AFICIO 1060/1075 SAVIN – SR840 for 2560/2575 SUBJECT: POINT TO POINT DIAGRAM UPDATES GENERAL: The following corrections are being issued for all B478 Point to Point Diagrams.
  • Page 915 Tech Service Bulletin No. B478 – 001 Page 2 of 3 • UPDATE 2: Grid Location D4 – Change CN122-1 to & CN123-1. • UPDATE 3: Grid Location C7 – Change CN115-9 &10 from +24v to 5-17v & CN115-13 from +5v to +24v. Continued…...
  • Page 916 Tech Service Bulletin No. B478 – 001 Page 3 of 3 • UPDATE 4: Grid Location G7 – Add CN101-1 to 8 & CN100-1 to 9 on the main board.
  • Page 917 FIRMWARE HISTORY...
  • Page 918 GW FIRMWARE HISTORY:............2 BCU FIRMWARE HISTORY: ............4 PRINTER SCANNER FIRMWARE HISTORY: ......5 LCDC/LANGUAGE FIRMWARE HISTORY: ........8 POSTSCRIPT 3 OPTION FIRMWARE HISTORY:......9 NIB & NETFILES FIRMWARE HISTORY: .........10     Copyright 2003 RICOH Corporation. All rights reserved. Page 1 of 10...

  • Page 919: Gw Firmware History

    Firmware History for B064/B065 GW FIRMWARE HISTORY: B0655102 VERSION CHECK SUM PRODUCTION 1.11 B179 1st Mass Production. 1.12.2 66AF August 2002 Production 1.12.3 AFC2 November 2002 Production 3.01.2 242A February 2003 Production FIRMWARE DESCRIPTION OF MODIFICATION LEVEL Reserved jobs are sometimes deleted when the current copy job is halted by a jam or other cause.
  • Page 920 Firmware History for B064/B065 FIRMWARE DESCRIPTION OF MODIFICATION LEVEL Supports the new Wireless LAN option released in October ’02. Default setting for DHCP changed to ON. R9 jams (B478 Finisher) were displayed as R7 jams. At the completion of Document Box scanning, a message was sometimes displayed asking the user to remove the paper from the Finisher tray.

  • Page 921: Bcu Firmware History

    Firmware History for B064/B065 BCU FIRMWARE HISTORY: B0655123 VERSION CHECK SUM PRODUCTION 3.12a BFCC 1st Mass Production. 3.14e 64E0 September 2002 Production 3.16b 2142 September 2002 Production B1105123 4.01 F4BF February 2003 Production FIRMWARE DESCRIPTION OF MODIFICATION LEVEL Some Finisher SC’s and jams were not reported to the mainframe.

  • Page 922: Printer Scanner Firmware History

    Firmware History for B064/B065 PRINTER SCANNER FIRMWARE HISTORY: PART PRINTER SCANNER CHECK SUM PRODUCTION NUMBER VERSION VERSION B0665205A 1.00 1.13 9A16 1st Mass Production 1.02 1.13 0286 August 2002 Production G3385204 1.07 1.13 97B6 October 2002 Production 1.08 1.20 3C5F November 2002 Production 1.09...
  • Page 923 Firmware History for B064/B065 FIRMWARE DESCRIPTION OF MODIFICATION LEVEL [Printer] The Form Lines setting (PCL menu) is changed when the machine is rebooted (GFPR #RA02090003). [Printer] With the PCL, in the event of an error, the location of the error (PDL name) is printed as “unknown”...
  • Page 924 Firmware History for B064/B065 FIRMWARE DESCRIPTION OF MODIFICATION LEVEL When the printer is in standby for printing out pre-set jobs, it displays both the job G3385204 information and “Ready.” Display errors on pre-set job screen (user name, document name, last character in G3385204 “details”...

  • Page 925: Lcdc/Language Firmware History

    Firmware History for B064/B065 LCDC/LANGUAGE FIRMWARE HISTORY: LCDC: B0655176 VERSION CHECK SUM PRODUCTION 1.08 F112 1st Mass Production. 1.12 2C31 August 2002 Production LANGUAGE: B0655238 VERSION CHECK SUM PRODUCTION 2.64 E914 1st Mass Production. August 2002 Production 2.65 5B62 2.72...

  • Page 926: Postscript 3 Option Firmware History

    Firmware History for B064/B065 POSTSCRIPT 3 OPTION FIRMWARE HISTORY: B5255902 VERSION CHECK SUM PRODUCTION 1.00 7CB0 1st Mass Production. 1.01 61A7 October 2002 Production FIRMWARE DESCRIPTION OF MODIFICATION LEVEL Euro currency symbol is not printed. The printer controller freezes when printing from Unix Acrobat.

  • Page 927: Nib & Netfiles Firmware History

    Firmware History for B064/B065 NIB & NETFILES FIRMWARE HISTORY: NIB (PHY) NETFILE (NFA) B0655114 CHECK SUM PRODUCTION VERSION VERSION 3.54 1.11 2658 1st Mass Production 3.55 1.11 4088 November 2002 Production 3.56 1.11 177E February 2003 Production Firmware Description of Modification Level SC990 occurs with continuous LPR print jobs sent from a Windows NT station.

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