Page 1 OPTIVIEW™ CONTROL CENTER CENTRIFUGAL LIQUID CHILLERS OPERATION MANUAL Supersedes: 160.54-O1 (1013) Form 160.54-O1 (914) MODEL YK (THROUGH STYLE G) R-134a COOLING ONLY WITH OPTIVIEW™ CONTROL CENTER FOR ELECTRO-MECHANICAL STARTER, SOLID STATE STARTER AND VARIABLE SPEED DRIVE LD15222 Issue Date: September 10, 2014...
Page 2 FORM 160.54-O1 ISSUE DATE: 9/10/2014 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or During installation, operation maintenance or service, death to themselves and people at the site. individuals may be exposed to certain components or This document is intended for use by owner-authorized conditions including, but not limited to: refrigerants,...
Page 3 FORM 160.54-O1 ISSUE DATE: 9/10/2014 CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls’ policy for con- these documents, the technician should verify whether tinuous product improvement, the information con- the equipment has been modified and if current litera- tained in this document is subject to change without ture is available from the owner of the equipment prior notice.
Page 4 FORM 160.54-O1 ISSUE DATE: 9/10/2014 NOMENCLATURE – STYLE (Design Level) MOTOR CODE POWER SUPPLY – for 60Hz 5 for 50Hz COMPRESSOR CODE* CONDENSER CODE* EVAPORATOR CODE* * Refer to YK Engineering Guide (Form 160.75-EG1) for Shell/Motor/Compressor combinations. MODEL* JOHNSON CONTROLS...
Page 5: Table Of Contents
FORM 160.54-O1 ISSUE DATE: 9/10/2014 TABLE OF CONTENTS SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION .......... 9 System Operation Description .......................... 9 Capacity Control ............................. 10 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ................13 Optiview Control Center ..........................15 Home Screen ..............................
Page 6 FORM 160.54-O1 ISSUE DATE: 9/10/2014 TABLE OF CONTENTS (CONT'D) COMMS Screen ............................145 Printer Screen .............................. 147 Sales Order Screen ............................149 Operations Screen ............................151 History Screen .............................. 153 History Details Screen ..........................155 Security Log Screen ............................. 157 Security Log Details Screen .........................
Page 7 FIGURE 34 - Adaptive Capacity Control Details Screen (Software Version C.Opt.01.18.307 and Earlier) (VSD and MV VSD) .........................101 FIGURE 35 - Adaptive Capacity Control Details Screen York Protocol Configuration (Software Version C.Opt.01.19.307 and Later) ................103 FIGURE 36 - Adaptive Capacity Control Details Screen Modbus Protocol Configuration (Software Version C.Opt.01.19.307 and Later) ................105...
Page 8 FORM 160.54-O1 ISSUE DATE: 9/10/2014 LIST OF FIGURES (CONT'D) FIGURE 43 - Setpoints Screen ..........................127 FIGURE 44 - Setup Screen ...........................131 FIGURE 45 - Quick Start Screen (Software Version C.Opt.01.21.307 and Later) ..........137 FIGURE 46 - Schedule Screen ..........................141 FIGURE 47 - User Screen .............................143 FIGURE 48 - COMMS Screen..........................145 FIGURE 49 - Printer Screen ..........................147...
Page 9: Section 1 - Description Of System And Fundamentals Of Operation
Starter (optional), or Variable Speed Drive (optional). mounted to a compressor (with integral speed increasing When the compressor motor is driven by a YORK Solid gears), condenser, evaporator and variable flow control. State Starter, one of three different starters could be ap- The chiller is controlled by a modern state of the art plied.
Page 10: Capacity Control
Pre-rotation Vanes (PRV), located at the entrance to the compressor impeller, compensate for When the compressor motor is driven by a YORK variation in load (Refer to Figure 2 on Page 10). Variable Speed Drive, there could be a Variable Speed...
Page 11: Figure 3 - Refrigerant Flow-Thru Chiller
FORM 160.54-O1 SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALSOF OPERATION ISSUE DATE: 9/10/2014 Refrigerant Flow-Thru Chiller (Falling Film Evaporator) YK Mod G Refrigerant Flow-Thru Cross-Section Diagram (Falling-Film Evaporator) LEGEND High Pressure Vapor High Pressure Liquid Refrigerant Low Pressure Liquid Refrigerant Low Pressure Vapor COMPRESSOR PRE-ROTATION...
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Page 13: Section 2 - Optiview Control Center Introduction
Service Technician. They are shown in this manual for to limit motor current via control of the Pre-rotation reference only. Vanes. It is compatible with YORK Solid State Starter Advanced diagnostics and troubleshooting informa- (optional), Variable Speed Drive (optional), and Elec- tion for Service Technicians are included in OptiView tro-Mechanical Starter applications.
Page 14 Card. Program Cards are shirt-pocket-size portable memory storage devices available from • 01 – YK chiller YORK. • xx – controls revision level (00, 01, etc) • 031-02430-001 – Shipped in new production • y – language package (0 equals English only, 1 chillers after June 2006.
Page 15: Optiview Control Center
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 OPTIVIEW CONTROL CENTER 29348A FIGURE 4 - OPTIVIEW CONTROL CENTER The OptiView™ Control Center display is highlighted Cursor Arrow keys are pro- by a full screen graphics display. This display is nested vided to allow movement on within a standard keypad, and is surrounded by SOFT screens which contain a large...
Page 16 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 • START (◄ ) PROGRAMMABLE Values in this group are available for change by the The switch can only remain in this position when user. In order to program any setpoints on the system, being acted upon by a manual force.
Page 17 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 could be numeric values (such as 45.0°F for the Leav- Manual Controls ing Chilled Liquid Temperature), or they could enable Some keys are used to perform manual control func- or disable a feature or function.
Page 18 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Home Screen (Page 21) System Screen (Page 25) Evaporator (Page 27) History (Page 153) Heat Pump (Page 41) History Details (Page 155) Condenser (Page 31) Security Log Screen (Page 157) Level Control (Page 45 - 51) Security Log Details Screen (Page 159) Heat Recovery (Page 35)
Page 19: Table 1 - Addresses And Associated Data
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ANALOG INPUT RANGES The following table indicates the valid display range the < or > symbols will be displayed beside the mini- for each of the analog input values. In the event that the mum or maximum value, respectively.
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Page 21: Home Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HOME SCREEN LD14331 FIGURE 5 - HOME SCREEN OVERVIEW Motor Run (LED) Is ON when the digital output controlling the motor When the chiller system is powered on, the above de- starter contact is on.
Page 22 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Heating Condenser Liquid Temperature – Logout Return Access Level Required: OPERATOR (Software version C.OPT.01.21.307 and later) This key is displayed when a user is logged in at any Displays the temperature of the liquid as it enters the level other than VIEW.
Page 23 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 starter and a System Coastdown is performed. While Oil Sump the vanes are closing, if a Local Stop is initiated with A detailed view of all the oil pump and oil sump pa- the Compressor Switch or any fault other than Leav- rameters.
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Page 25: System Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SYSTEM SCREEN HEAD PRESSURE HEAT RECOVERY ENABLED LD14332 HEAT PUMP DUTY ENABLED LD15424 FIGURE 6 - SYSTEM SCREENS OVERVIEW Chilled Liquid Temperature – Leaving Displays the temperature of the liquid as it leaves the This screen gives a general overview of common chill- evaporator.
Page 26 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 could come from a 0 to 20mA, 4 to 20mA, 0 to 10VDC Delta P or 2 to 10VDC input in Analog Remote mode, PWM (Software version C.OPT.01.21.307 and later) signal in Digital Remote mode, E-Link Gateway inter- Displays the pressure difference between the condens- face in ISN mode, or a locally programmed value.
Page 27: Evaporator Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 EVAPORATOR SCREEN LD15433 FIGURE 7 - EVAPORATOR SCREEN OVERVIEW Return Chilled Liquid Temperature Displays the temperature of the liquid as it enters the This screen displays a cutaway view of the chiller evaporator.
Page 28 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Leaving Chilled Liquid Temperature Setpoints the Leaving Chilled Liquid Temperature Setpoint over – Shutdown the range of 45.0° to 55.0°F. Displays the Leaving Chilled Liquid Temperature at Local Leaving Chilled Liquid Temperature – which the chiller will shutdown on Leaving Chilled Setpoint Liquid –...
Page 29 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Setpoint. However, the Offset being used will auto- Sensitivity matically change based on the values programmed for Access Level Required: SERVICE the Leaving Chilled Liquid Temperature Setpoint and This value allows the user to adjust the sensitivity of the Shutdown Setpoint, to prevent the Leaving Chilled the Leaving Chilled Liquid Temperature control.
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Page 31: Condenser Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 CONDENSER SCREEN LD15434 FIGURE 8 - CONDENSER SCREEN OVERVIEW Leaving Condenser Liquid Temperature Setpoint This screen displays a cutaway view of the chiller con- (Software version C.OPT.01.23.307 and later) denser.
Page 32 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Condenser Pressure High Pressure Switch (Open / Closed) Displays the refrigerant pressure in the condenser. Displays the present position of the high pressure switch. This will indicate whether a high pressure fault Heating Condenser Liquid Temperature –...
Page 33 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Drop Leg (Enabled / Disabled) Heat Recovery (Software version C.OPT.01.21.307 and later) Access Level Required: SERVICE When a Drop Leg Refrigerant Sensor has been installed Access Level Required: SERVICE it must be enabled via this toggle before the system Moves to a sub screen allowing programming and will utilize the new, enhanced resolution input.
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Page 35: Heat Recovery Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HEAT RECOVERY SCREEN (SOFTWARE VERSION C.OPT.01.21.307) LD14334 FIGURE 9 - HEAT RECOVERY SCREEN (SOFTWARE VERSION C.OPT.01.21.307) OVERVIEW ery is disabled, the condenser flow animation is based on the standard Condenser Flow Switch. This screen This screen displays all parameters related to the Heat also serves as a gateway to controlling the Refrigerant Recovery feature.
Page 36 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Leaving Heating Condenser Liquid ing conditions cause it to switch over to Head Pressure Temperature Control. When performing Hot Water Control, Hot Water is displayed. When performing Head Pressure Displays the temperature of the liquid as it leaves the Control, Head Pressure is displayed.
Page 37 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Head Pressure Setpoint Control Valve Output Settings – Auto (15.0 to 60 PSID; default 23.0 PSID) Sets the pressure Places the Control Valve in automatic control. Only ap- differential to which the Control Valve will control pears when Hot Water Control is enabled or Head Pres- the Head Pressure.
Page 38 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION Home Returns user to HOME Screen. Condenser Returns user to CONDENSER Screen. JOHNSON CONTROLS...
Page 39: Head Pressure Control Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HEAD PRESSURE CONTROL SCREEN (SOFTWARE VERSION C.OPT.01.21.307) LD14335 FIGURE 10 - HEAD PRESSURE CONTROL SCREEN (SOFTWARE VERSION C.OPT.01.21.307) OVERVIEW DISPLAY ONLY This screen displays all parameters related to the Head Return Condenser Liquid Temperature Pressure Control feature.
Page 40 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 be at minimum; the 100% output will be at maximum. Change Setpoints If set to reverse, the 0.0% output will be at maximum; Use to enter the Head Pressure Control PID variables the 100% output will be at minimum.
Page 41: Heat Pump Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HEAT PUMP SCREEN (SOFTWARE VERSION C.OPT.01.23.307 AND LATER) LD15425 FIGURE 11 - HEAT PUMP SCREEN (SOFTWARE VERSION C.OPT.01.23.307 AND LATER) All setpoints pertinent to this feature are maintained on OVERVIEW this screen.
Page 42 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ture Setpoint in Heating mode. See the Leaving Con- mode. It determines the magnitude of PRV movement denser Liquid Temperature Setpoint – Range Setpoint in response to a change in Leaving Condenser Liquid description below.
Page 43 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 which the remote device can reset the setpoint. For Leaving Condenser Liquid Temperature Setpoint, to a example, if this setpoint is set for 10°F and the local minimum of 55°F. The chiller will automatically re- setpoint is 90°F, the remote device can set the Leaving start when this temperature is reached.
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Page 45: Refrigerant Level Control Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 REFRIGERANT LEVEL CONTROL SCREEN (FLASH MEMORY CARD VERSIONS C.MLM.01.06.XXX AND EARLIER) 00303VIP FIGURE 12 - REFRIGERANT LEVEL CONTROL SCREEN (FLASH MEMORY CARD VERSIONS C.MLM.01.06. XXX AND EARLIER) the actual level is 32% to 47%, the level is shown about OVERVIEW 70% full.
Page 46 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 [Refrigerant Level Control] Period [Refrigerant Level Control] Raise (Manual) The entire chiller run time is divided into Level Con- This key puts the level control into manual mode and trol Periods.
Page 47: Refrigerant Level Control Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 REFRIGERANT LEVEL CONTROL SCREEN (SOFTWARE VERSION C.MLM.01.07.XXX TO C.MLM.01.10D.XXX OR C.OPT.01.10D (AND EARLIER)) LD09099 FIGURE 13 - REFRIGERANT LEVEL CONTROL SCREEN (SOFTWARE VERSION C.MLM.01.07.XXX TO C.MLM.01.10D.XXX OR C.OPT.01.10D (AND EARLIER)) level is shown about 50% full.
Page 48 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 PROGRAMMABLE NAVIGATION Valve Preset Time Home Upon entering chiller prelube, the Refrigerant Level Access Level Required: VIEW close output is energized for the length of the program- Returns user to HOME Screen. mable Valve Preset Time Setpoint (0 to 100 seconds;...
Page 49: Refrigerant Level Control Setpoints Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 REFRIGERANT LEVEL CONTROL SETPOINTS SCREEN (SOFTWARE VERSION C.MLM.01.07.XXX TO C.MLM.01.10D.XXX OR C.OPT.01.10D (AND EARLIER)) LD09097 FIGURE 14 - REFRIGERANT LEVEL CONTROL SETPOINTS SCREEN (SOFTWARE VERSION C.MLM.01.07. XXX TO C.MLM.01.10D.XXX OR C.OPT.01.10D (AND EARLIER)) OVERVIEW level is shown about 80% full.
Page 50 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 [Refrigerant Level Control] Proportional Limit [Refrigerant Level Control] Lower (Manual) Close This key puts the control into manual mode and sends This key establishes the response to the Proportion a LOWER command to the variable orifice.
Page 51: Refrigerant Level Control Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 REFRIGERANT LEVEL CONTROL SCREEN (SOFTWARE VERSIONS C.MLM.01.14.XXX AND LATER OR C.OPT.01.14.306 AND LATER) LD10703 FIGURE 15 - REFRIGERANT LEVEL CONTROL SCREEN (SOFTWARE VERSIONS C.MLM.01.14.XXX AND LATER OR C.OPT.01.14.306 AND LATER) Requires a login access level of SERVICE.
Page 52 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Refrigerant Level Control Mode Ramp Up Time Indicates whether the liquid level control is under man- Specifies the duration of the ramp up time applied to ual or automatic control. the Refrigerant Level Target when starting the chiller while the actual refrigerant level is less than the level Raise (LED)
Page 53: Compressor Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 COMPRESSOR SCREEN (ALL “P” COMPRESSORS AND STYLE F AND LATER CHILLERS WITH G, Q OR H5-8 COMPRESSORS) 00549VIP FIGURE 16 - COMPRESSOR SCREEN (ALL “P” COMPRESSORS AND STYLE F AND LATER CHILLERS WITH G, Q OR H5-8 COMPRESSORS) OVERVIEW DISPLAY ONLY...
Page 54 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 from the differential pressure. The offset pressure cal- Full Load Amps culation will not be performed if either transducer is Access Level Required: SERVICE out of range. The offset value will be taken as 0 PSI in Displays the motor current as a percentage of the Full this instance.
Page 55 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION Hot Gas Access Level Required: SERVICE Home Moves to a subscreen that allows programming of the Access Level Required: VIEW Hot Gas Bypass control setpoints and manual control of Returns user to HOME Screen.
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Page 57: Compressor Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 COMPRESSOR SCREEN (STYLE E AND EARLIER CHILLERS WITH G, H, OR J COMPRESSORS AND STYLE G CHILLERS WITH K COMPRESSORS) LD09574 FIGURE 17 - COMPRESSOR SCREEN (STYLE E AND EARLIER CHILLERS WITH G, H, OR J COMPRESSORS AND STYLE G CHILLERS WITH K COMPRESSORS) The offset pressure is the pressure differential between OVERVIEW...
Page 58 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Discharge Superheat (Flash Memory Card [Pre-rotation Vanes] Close (LED) version C.MLM.01.02 or later) Access Level Required: SERVICE Indicates whether the vanes are in the process of closing. Displays the discharge superheat, calculated as (Discharge Temperature –...
Page 59 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 [Pre-rotation Vanes] Auto Hot Gas Access Level Required: SERVICE Access Level Required: SERVICE This key returns the vane control to automatic mode. Moves to a subscreen that allows programming of the Hot Gas Bypass control setpoints and manual control of the Hot Gas Bypass valve.
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Page 61: Proximity Probe Calibration Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 PROXIMITY PROBE CALIBRATION SCREEN (STYLE E AND EARLIER CHILLERS WITH G, H, OR J COMPRESSORS AND STYLE F AND LATER CHILLERS WITH J OR H3 COMPRESSORS) 00305VIP FIGURE 18 - PROXIMITY PROBE CALIBRATION SCREEN (STYLE E AND EARLIER CHILLERS WITH G, H, OR J COMPRESSORS AND STYLE F AND LATER CHILLERS WITH J OR H3 COMPRESSORS) OVERVIEW Oil Pressure...
Page 62 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Start Calibration NAVIGATION Press this key to start the calibration. Home Access Level Required: VIEW Cancel Calibration Returns user to HOME Screen. Press this key to cancel calibration. Compressor Accept Calibration Access Level Required: VIEW...
Page 63: Hot Gas Bypass Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HOT GAS BYPASS SCREEN LD13826 FIGURE 19 - HOT GAS BYPASS SCREEN OVERVIEW open. When the actual position is 40% to 59%, the valve is shown 50% open. when actual is 60% to 79%, This screen displays a cutaway view of the Hot Gas By- the valve is shown as 75% open.
Page 64 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Surge Avoidance Surge Detected (LED) Hold Period Illuminates momentarily when a surge is detected by (30 to 120 minutes) the Surge Protection feature. If equipped with a VSD This is the period of time after no more surges are de- or MV VSD these are only the surges detected while tected that the Hot Gas Valve closing will begin.
Page 65: Surge Protection Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SURGE PROTECTION SCREEN LD13827 FIGURE 20 - SURGE PROTECTION SCREEN OVERVIEW Surge Detection is performed there. If not equipped with an ACC Board, (new production chillers after March This screen displays a cutaway view of the chiller com- 2007), the ACC Surge Detection is performed in the pressor and all parameters relating to the Surge Pro-...
Page 66 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- minute is added, thus providing a rolling count of the VICE. Service Technicians refer to the total surge events that have occurred in the last Count OptiView Control Center - Service Instruc- Window minutes.
Page 67 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 next 10 minutes. While this load inhibit is in effect, • If the Shutdown Setpoint is Enabled and the Extend- WARNING – SURGE PROTECTION – EXCESS ed Run Setpoint is Disabled, the chiller will perform SURGE LIMIT is displayed.
Page 68 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION Home Access Level Required: VIEW Returns user to HOME Screen. Compressor Access Level Required: VIEW Returns user to COMPRESSOR Screen. JOHNSON CONTROLS...
Page 69: Variable Geometry Diffuser Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VARIABLE GEOMETRY DIFFUSER SCREEN LD15427 FIGURE 21 - VARIABLE GEOMETRY DIFFUSER SCREEN OVERVIEW Diffuser Gap Close (LED) Illuminates when a close signal is being applied to the (This feature applies to software version C.MLM.01.10. VGD.
Page 70 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 tion in the Microboard, while the drive is running at PROGRAMMABLE less than maximum frequency. [VGD] Open (Manual) VGD Count This key puts the VGD in manual mode and sends an OPEN command to the VGD.
Page 71: Variable Geometry Diffuser Setpoints Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VARIABLE GEOMETRY DIFFUSER SETPOINTS SCREEN LD15428 FIGURE 22 - VARIABLE GEOMETRY DIFFUSER SETPOINTS SCREEN OVERVIEW VGD Closed Limit Switch (Software version C.OPT.01.23.307 and later) (This feature applies to software version C.MLM.01.10. Displays the status of the VGD Limit Switch.
Page 72 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ACC Surge Detected (LED) Open Pulse (Software version C.OPT.01.23.307 and later) (1 to 9 seconds; default 2) – Specifies the length of the Only displayed if equipped with a VSD (in Modbus open pulse applied to the VGD during 10 second peri- Protocol Configuration) or MV VSD.
Page 73 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION VGD Screen Access Level Required: SERVICE Home Returns user to VARIABLE GEOMETRY DIFFUSER Access Level Required: SERVICE Screen. Returns user to HOME Screen. JOHNSON CONTROLS...
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Page 75: Pre-Rotation Vanes Calibration Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 PRE-ROTATION VANES CALIBRATION SCREEN LD18230 FIGURE 23 - PRE-ROTATION VANES CALIBRATION SCREEN OVERVIEW Calibration Messages These are text messages which step the user through the This screen displays a cutaway view of the chiller com- calibration process and indicate its success or failure.
Page 76 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 PROGRAMMABLE NAVIGATION Start Calibration Home This option is hidden after calibration has started. Access Level Required: VIEW Returns user to HOME Screen. Cancel Calibration Compressor This option only becomes available after calibration has started.
Page 77: Vsd Tuning Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VSD TUNING SCREEN LD13828 FIGURE 24 - VSD TUNING SCREEN OVERVIEW Pre-rotation Vanes Position Displays the present Pre-rotation Vane position as a This screen applies to both Variable Speed Drives value between 0% (closed) and 100% (full open).
Page 78 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 cations Protocol Setpoint set to YORK; ACC Board Raise present), it is only displayed in Manual Speed Control Puts the drive frequency control into manual mode. mode and it is the speed command being sent to the Each time it is pressed it increases the Command ACC Board in Manual Speed Control mode.
Page 79: Oil Sump Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 OIL SUMP SCREEN LD14336 FIGURE 25 - OIL SUMP SCREEN OVERVIEW Oil – Saturated Condenser Temperature Differential This screen displays a close-up of the chiller oil sump (Software version C.OPT.01.21.307 and later) and provides all the necessary setpoints for maintain- (Variable Speed Oil Pump Only) ing the Variable Speed Oil Pump (VSOP).
Page 80 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- Oil Heater (LED – Variable Speed Oil Pump VICE. Service Technicians refer to the Only) OptiView Control Center - Service Instruc- Indicates whether the oil heater output is energized.
Page 81 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 In previous software versions, the Oil Return Solenoid Lower (1SOL) is opened 1 minute into System Run and re- Access Level Required: SERVICE mains open until System Coastdown. This key puts the VSOP control into manual mode and decrements the present speed command by 0.5Hz.
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Page 83: Electro-Mechanical Starter Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ELECTRO-MECHANICAL STARTER SCREEN LD10706a FIGURE 26 - ELECTRO-MECHANICAL STARTER SCREEN For fields requiring access level of SER- OVERVIEW VICE. Service Technicians refer to the This screen displays all information pertaining to an OptiView Control Center - Service Instruc- Electro-Mechanical Starter.
Page 84 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Pulldown Demand Time Motor Lube (Software version C.MLM.01.14.xxx (and later) or Access Level Required: OPERATOR C.OPT.01.14.306 (and later)) Allows the user to set a period of time for which the pulldown demand limit will be in effect after the chiller Access Level Required: VIEW starts.
Page 85: Mod "A" Solid State Starter Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MOD “A” SOLID STATE STARTER SCREEN LD10707a FIGURE 27 - MOD “A” SOLID STATE STARTER SCREEN OVERVIEW Scale/Model Display information about the Liquid Cooled Solid This screen displays all information pertaining to the State Starter Rating and the maximum allowed Full Mod “A”...
Page 86 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 current reaches this value, the Pre-rotation Vanes will Current Unbalance Check (Enabled / Disabled) not be permitted to open further. If the motor current Access Level Required: SERVICE rises above this value, the Pre-rotation Vanes will close Allows the user to control whether the logic checks for to reduce the current to this value.
Page 87: Mod "B" Solid State Starter Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MOD “B” SOLID STATE STARTER SCREEN LD10708a FIGURE 28 - MOD “B” SOLID STATE STARTER SCREEN OVERVIEW Input Power Displays the kilowatts measured by the Solid State This screen displays all information pertaining to the Starter.
Page 88 Allows the user to enable or disable the Solid State the current to this value. Starter Shorted SCR safety detection. This must nev- er be disabled unless under advisement of the YORK Pulldown Demand Limit Factory. Access Level Required: OPERATOR...
Page 89: Medium Voltage Solid State Starter Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MEDIUM VOLTAGE SOLID STATE STARTER SCREEN LD12573a FIGURE 29 - MEDIUM VOLTAGE SOLID STATE STARTER SCREEN OVERVIEW Pulldown Time Left Displays the time remaining in the programmed This screen displays all information pertinent to the pulldown period.
Page 90 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- Full Load Amps VICE. Service Technicians refer to the Access Level Required: SERVICE OptiView Control Center - Service Instruc- Defines the maximum amps at which the motor can tions (Form 160.54-M1) for operation operate.
Page 91: Variable Speed Drive Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VARIABLE SPEED DRIVE SCREEN 00312VIPa FIGURE 30 - VARIABLE SPEED DRIVE SCREEN OVERVIEW Output Voltage Displays the output voltage measured to the motor. This screen displays information pertaining to a Vari- able Speed Drive (VSD).
Page 92 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Harmonic Filter Data kWH Reset (Harmonic Filter installed Only) Access Level Required: ADMIN Supply kVA Allows the user to reset the cumulative Kilowatt hours Displays the supply kVA measured by the filter. to zero (0).
Page 93: Medium Voltage Variable Speed Drive Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MEDIUM VOLTAGE VARIABLE SPEED DRIVE SCREEN (SOFTWARE VERSION C.OPT.01.16.XXX AND LATER) LD14337a FIGURE 31 - MEDIUM VOLTAGE VARIABLE SPEED DRIVE SCREEN (SOFTWARE VERSION C.OPT.01.16. XXX AND LATER) OVERVIEW Pulldown Demand Time Left Displays the time remaining in the programmed This screen displays information pertaining to a Me-...
Page 94: Table 2 - Voltage (V)
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Pre-rotation Vanes Position TABLE 2 - VOLTAGE (V) Displays the Pre-rotation Vane position as a value be- MOTOR RATED VOLTAGE (V) tween 0 and 100%. 2300 V 3300 V 4160 V 107 A 78 A...
Page 95 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- C.OPT.01.20.307 (and later), the maximum program- VICE. Service Technicians refer to the mable value of this setpoint is equal to Programmed OptiView Control Center - Service Instruc- Drive Current (Modbus Address 40013) value received tions (Form 160.54-M1) for operation...
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Page 97: Variable Speed Drive (Vsd) Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VARIABLE SPEED DRIVE (VSD) DETAILS SCREEN (STYLE D VSD AND VSD WITH PART NUMBER 371-03789-XXX (503 HP 60HZ; 410HP 50HZ)) LD09096 FIGURE 32 - VARIABLE SPEED DRIVE (VSD) DETAILS SCREEN (STYLE D VSD AND VSD WITH PART NUMBER 371-03789-XXX (503 HP 60HZ;...
Page 98 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 DC Bus Voltage PROGRAMMABLE Displays the DC Bus voltage as reported by the VSD. Local Motor Current Limit Access Level Required: OPERATOR DC Inverter Link Current Allows the user to specify the maximum allowed mo- Displays the DC Inverter link current as reported by tor current (as a percentage of FLA).
Page 99: Variable Speed Drive (Vsd) Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VARIABLE SPEED DRIVE (VSD) DETAILS SCREEN (VSD WITH PART NUMBER 371-02767-XXX (60HZ) OR 371-03700-XXX (50HZ)) 00665VIP FIGURE 33 - VARIABLE SPEED DRIVE (VSD) DETAILS SCREEN (VSD WITH PART NUMBER 371-02767-XXX (60HZ) OR 371-03700-XXX (50HZ)) OVERVIEW Current Limit Setpoint...
Page 100 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 DC Bus Voltage PROGRAMMABLE Displays the DC Bus voltage as reported by the VSD. Local Motor Current Limit Access Level Required: OPERATOR DC Inverter Link Current Allows the user to specify the maximum allowed mo- Displays the DC Inverter link current as reported by tor current (as a percentage of FLA).
Page 101: Adaptive Capacity Control Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ADAPTIVE CAPACITY CONTROL DETAILS SCREEN (SOFTWARE VERSION C.OPT.01.18.307 AND EARLIER) (VSD AND MV VSD) LD12572 FIGURE 34 - ADAPTIVE CAPACITY CONTROL DETAILS SCREEN (SOFTWARE VERSION C.OPT.01.18.307 AND EARLIER) (VSD AND MV VSD) OVERVIEW Current Limit Setpoint Displays the current limit value in use.
Page 102 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Delta P/P Manual Surge Point The value calculated by the Condenser and Evaporator This key will force the ACC to map a surge detection pressures as reported by the Adaptive Capacity Control. at the present operating conditions.
Page 103: Adaptive Capacity Control Details Screen
ISSUE DATE: 9/10/2014 ADAPTIVE CAPACITY CONTROL DETAILS SCREEN YORK PROTOCOL CONFIGURATION (SOFTWARE VERSION C.OPT.01.19.307 AND LATER) LD14338 FIGURE 35 - ADAPTIVE CAPACITY CONTROL DETAILS SCREEN YORK PROTOCOL CONFIGURATION (SOFTWARE VERSION C.OPT.01.19.307 AND LATER) OVERVIEW DISPLAY ONLY This screen displays detailed information pertaining % Full Load Amps to the Adaptive Capacity Control (ACC).
Page 104 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Pre-rotation Vanes Position Auto Map Print (Enable/Disable) Displays the present Pre-rotation Vane position as a When enabled, the ACC surge map values from the value between 0% (closed) and 100% (full open). This ACC Board are printed to a connected printer each value is provided by the ACC Board.
Page 105: Adaptive Capacity Control Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ADAPTIVE CAPACITY CONTROL DETAILS SCREEN MODBUS PROTOCOL CONFIGURATION (SOFTWARE VERSION C.OPT.01.19.307 AND LATER) LD14339 FIGURE 36 - ADAPTIVE CAPACITY CONTROL DETAILS SCREEN MODBUS PROTOCOL CONFIGURATION (SOFTWARE VERSION C.OPT.01.19.307 AND LATER) OVERVIEW Requires a login access level of SERVICE.
Page 106 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Motor Run (LED) ACC Surge Count Illuminated when the Control Center is commanding Increments when a surge is detected while the drive is the drive to run. Otherwise, it is extinguished. running at less than maximum frequency.
Page 107 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Surge Sensitivity Surge Map Clear Allows the Service Technician to adjust the sensitivity Allows the Service Technician to clear the surge map. of the ACC Surge Detection in the Microboard (surges When this key is pressed, a dialog box appears request- that occur while the drive is running at less than maxi- ing a special password to proceed.
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Page 109: Surge Map Screen - Table View
VSD). It is not accessible if equipped with a VSD in The surge map can be shown in either Table (default) or YORK Motor Communications Protocol Setpoint con- List view as selected with the MAP VIEW key. Shown figuration (ACC Board is present).
Page 110 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Speed Decrease Inhibit – Surge Map Point PROGRAMMABLE (LED) Map View Illuminates when the Microboard ACC function is not Allows a Service Technician to change the view from permitted to reduce speed due to a mapped surge point.
Page 111: Surge Map Screen - List View
This key scrolls the contents of the view window to VSD). It is not accessible if equipped with a VSD in the next list of parameters. If the window cannot be YORK Motor Communications Protocol Setpoint con- scrolled down, this key is not displayed. figuration (ACC Board is present).
Page 112 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION ACC Details Returns user to ACC DETAILS Screen. Home Returns user to HOME Screen. Returns user to VSD Screen. JOHNSON CONTROLS...
Page 113: Harmonic Filter Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HARMONIC FILTER DETAILS SCREEN LD15431 FIGURE 39 - HARMONIC FILTER DETAILS SCREEN (STYLE D VSD AND VSD WITH PART NUMBER 371- 03789-XXX (503HP 60HZ; 419HP 50HZ) OVERVIEW Pulldown Demand Time Left Displays the time remaining in the programmed This screen displays more detailed information per- pulldown period if the value is nonzero.
Page 114 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- Precharge Contactor (LED) VICE. Service Technicians refer to the Indicates whether the output to the Precharge Contactor OptiView Control Center - Service Instruc- is energized.
Page 115: Motor Lubrication Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MOTOR LUBRICATION SCREEN LD10702 FIGURE 40 - MOTOR LUBRICATION SCREEN OVERVIEW Last Lubrication. This also clears any motor lubrica- tion warning or safety that is in effect and resets the (This feature applies to software version C.MLM.01.14.
Page 116 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Time of Last Motor Lubrication 1. At the keypad, log in at OPERATOR access lev- el using password 9 6 7 5. If resetting the safety Displays the time of the last motor lubrication. This shutdown Motor –...
Page 117 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Shutdown NAVIGATION (Software version C.OPT.01.16.XXX and later) Home Access Level Required: SERVICE Access Level Required: VIEW If the Auto Lube Setpoint above is set to Disabled, the Returns user to HOME Screen. Shutdown Setpoint is used to enable or disable the safe- ty shutdown that occurs at 1400 operating hours since Motor...
Page 118 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 119: Motor Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MOTOR DETAILS SCREEN (SOFTWARE VERSION C.OPT.01.22.307 AND LATER) LD10702a FIGURE 41 - MOTOR DETAILS SCREEN (SOFTWARE VERSION C.OPT.01.22.307 AND LATER) OVERVIEW DISPLAY ONLY This screen displays information pertinent to the Mo- Motor Run (LED) tor Monitoring feature.
Page 120 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Motor Windings Vibration Displays the Shaft End and Opposite End vibration val- Temperature ues. The vibration values are not in any particular units Displays the enabled Motor Winding Temperatures for of measure.
Page 121 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 If no baseline values are entered, by either the auto • TRANSMITTER - Enables and displays the 3 baseline routine or manual entry, the message WARN- Motor Winding Temperatures, as reported by the ING –...
Page 122 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 equipped with bearing vibration sensors or if is Manual Baseline (Motor Bearing Vibration) desired to disable the feature for service reasons. Access Level Required: SERVICE This is the default setting. Used to manually enter a vibration baseline value (0.1 to 5;...
Page 123: Motor Setpoints Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 MOTOR SETPOINTS SCREEN (SOFTWARE VERSION C.OPT.01.22.307 AND LATER) LD10702b FIGURE 42 - MOTOR SETPOINTS SCREEN (SOFTWARE VERSION C.OPT.01.22.307 AND LATER) OVERVIEW perature Protection Setpoint on the MOTOR DETAILS Screen is set to Disabled.
Page 124 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 High Vibration Warning sensors. The respective temperature data box reflects enabled or disabled status. This could be applied to de- Displays the High Vibration Warning threshold for fective sensors or for service reasons. When a sensor is the Shaft End and Opposite Shaft End bearings.
Page 125 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 The Vibration Baseline values from which the Vibra- are set to X.X while this message is displayed. When tion Shutdown and Warning thresholds are derived, the Motor Vibration Protection Setpoint is set to Dis- are displayed on the MOTOR DETAILS Screen.
Page 126 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 127: Setpoints Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SETPOINTS SCREEN LD14342 FIGURE 43 - SETPOINTS SCREEN OVERVIEW Offset – Shutdown from the Leaving Chilled Liquid Temperature – Setpoint. If this value is below the abso- This screen provides a convenient location for pro- lute minimum allowed shutdown temperature the mini- gramming the most common setpoints involved in the mum value is displayed.
Page 128 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- Leaving Chilled Liquid Temperature Cycling VICE. Service Technicians refer to the Offset – Shutdown OptiView Control Center - Service Instruc- Access Level Required: OPERATOR tions (Form 160.54-M1) for operation This value allows the user to specify the Leaving instructions and explanation of all pro-...
Page 129 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Motor Current Limit NAVIGATION Access Level Required: OPERATOR Home Allows the user to specify the maximum allowed mo- Access Level Required: VIEW tor current (as a percentage of FLA). When the motor Returns user to HOME Screen.
Page 130 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 131: Setup Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SETUP SCREEN LD15426a FIGURE 44 - SETUP SCREEN Anti-Recycle: OVERVIEW Displays Disabled or Enabled This screen is the top level of the general configura- tion parameters. It allows programming of the time and Power Failure Restart: date, along with specifications as to how the time will Displays Manual or Automatic...
Page 132 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 For fields requiring access level of SER- AM and PM modifiers and show the range of time be- VICE. Service Technicians refer to the tween 1:00 and 12:59, while the 24-hour time format OptiView Control Center - Service Instruc- will show the range of time between 0:00 and 23:59.
Page 133 Starter (LCSSS) or Variable Speed Drive (VSD). En- Coastdown Setpoint above. Allows Service Techni- tered as YORK to enable COM 5 (J15) or MODBUS cian to select appropriate coastdown time for com- to enable COM 2 (J13). Selection required is based on pressor motor applied.
Page 134: Table 3 - Condenser Temperature Range
The actual connection point of the potentiometer is determined by the equipment configuration: Heat Pump Duty If equipped with a VSD in YORK protocol con- (Software Version C.OPT.01.23.307 and later) figuration, it is connected to the ACC Board; in Access Level Required: ADMIN...
Page 135 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION Printer Access Level Required: VIEW Home Moves to the subscreen allowing configuration and Access Level Required: VIEW control of printer functions. Returns user to HOME Screen. Sales Order Schedule Access Level Required: VIEW Access Level Required: VIEW...
Page 136 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 137: Quick Start Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 QUICK START SCREEN (SOFTWARE VERSION C.OPT.01.21.307 AND LATER) LD14341 FIGURE 45 - QUICK START SCREEN (SOFTWARE VERSION C.OPT.01.21.307 AND LATER) beginning of prelube, instead of waiting until Sys- OVERVIEW tem Run.
Page 138 Leaving Chilled Active Setpoint or MVVSD, or the Motor Communications Protocol is Displays the setpoint to which the Leaving Chilled changed to YORK, or the Heat Pump Duty (if enabled) Liquid is being controlled. Operational Setpoint is set to Heating mode.
Page 139 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 VSD Start Frequency Quick Ramp Current Threshold Access Level Required: SERVICE Access Level Required: SERVICE The VSD Start Frequency is as follows: (20% to 80% FLA; default 50%) This setpoint sets the motor current threshold where the VSD speed com- • 60Hz units with quick start enabled equal 30Hz to mand ramp rate changes.
Page 140 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 141: Schedule Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SCHEDULE SCREEN 00331VIP FIGURE 46 - SCHEDULE SCREEN OVERVIEW the end of each week the schedule for the next week is created by combining the standard week definition and The SCHEDULE Screen contains more programma- the next defined exception week.
Page 142 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Exception Start/Stop Times Select Access Level Required: OPERATOR Access Level Required: OPERATOR For each day of the week, the user may specify a time Places a selection box around a start time for a given for the chiller to start and a time for the chiller to stop.
Page 143: User Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 USER SCREEN LD15432 FIGURE 47 - USER SCREEN OVERVIEW PROGRAMMABLE This screen allows definition of custom User ID’s and System Language matching passwords. This allows the building admin- Access Level Required: OPERATOR istrator to assign custom passwords to those who are Allows the user to define the language for all Screens.
Page 144 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Custom User ID (4) Date Format (Software version C.OPT.01.23.307 and later) Access Level Required: SERVICE This allows the user to specify up to four (4) custom Access Level Required: OPERATOR User ID values.
Page 145: Comms Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 COMMS SCREEN 00470VIP FIGURE 48 - COMMS SCREEN OVERVIEW PROGRAMMABLE (Screen shown from all applications equipped with Flash Chiller ID Memory Card version C.MLM.01.05.xxx and later. Access Level Required: OPERATOR Screen layout from earlier versions slightly different.) Define the numeric chiller ID when used within an ISN network of chillers.
Page 146 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Printer Data Bit(s) COM 2 Parity Bit(s) Define the number of data bits with which the panel Define the number of parity bits with which the panel shall communicate to the printer. shall communicate through the modem port.
Page 147: Printer Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 PRINTER SCREEN 00319VIP FIGURE 49 - PRINTER SCREEN OVERVIEW Output Interval Access Level Required: OPERATOR This screen allows definition of the necessary commu- Define the interval at which log printing will occur. nications parameters for the printer.
Page 148 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ACC Map Report Print All Histories Access Level Required: SERVICE Access Level Required: OPERATOR Only available if the chiller system utilizes a Variable Generate a report of the system data at the time of all Speed Drive motor controller.
Page 149: Sales Order Screen
OptiView Control orator configuration at time of shipment. Center – Service Instructions (Form 160.54-M1). The remainder of the values are entered at the YORK Fac- Nameplate Information tory during the manufacturing of the chiller.
Page 150 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Job Name and Location NAVIGATION Access Level Required: SERVICE Home Factory defined job name and location the chiller is Access Level Required: VIEW destined for. Returns user to HOME Screen. Print Setup Access Level Required: VIEW...
Page 151: Operations Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 OPERATIONS SCREEN LD09578a FIGURE 51 - OPERATIONS SCREEN OVERVIEW PROGRAMMABLE This screen allows definition of general parameters Control Source having to do with the operation of the chiller. Access Level Required: OPERATOR Define whether the control of the chiller will be Lo- cal, Digital Remote, Analog Remote, Modem Remote...
Page 152 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Hot Gas Control (Enabled/Disabled) Chiller Style/Compressor Access Level Required: SERVICE (Flash Memory Card version C.MLM.01.07.xxx and Enables and disables the optional Hot Gas Bypass later) Control feature. Access Level Required: SERVICE Used to enter the chiller style/compressor combination.
Page 153: History Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HISTORY SCREEN 00661VIP FIGURE 52 - HISTORY SCREEN OVERVIEW Last Fault While Running This window displays the date and time and the de- This screen allows the user to browse through the faults. scription of the last safety or cycling shutdown while In order to get a more thorough reporting of the system the system was running.
Page 154 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Print All Histories Trending Access Level Required: VIEW Access Level Required: VIEW This generates a report listing the status of the chiller Causes a move to a subscreen allowing the user to view parameters at the time of each of the stored shutdowns.
Page 155: History Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 HISTORY DETAILS SCREEN 00660VIP FIGURE 53 - HISTORY DETAILS SCREEN OVERVIEW Page Down Access Level Required: VIEW This screen allows the user to see an on-screen printout Scroll down in the displayed data (if applicable). of all the system parameters at the time of the selected shutdown.
Page 156 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 157: Security Log Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SECURITY LOG SCREEN 00662VIP FIGURE 54 - SECURITY LOG SCREEN OVERVIEW DISPLAY ONLY (This screen only available with Flash Memory Card Category version C.MLM.01.06.xxx and later) Displays the category of the setpoint (motor, evapora- tor, condenser, etc.).
Page 158 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Page Down History Scroll down in the displayed data (if applicable). Access Level Required: SERVICE Returns user to HISTORY Screen. NAVIGATION View Details Access Level Required: SERVICE Home Causes a move to a subscreen containing the details Access Level Required: SERVICE of the setpoint change selected with the LOG ENTRY...
Page 159: Security Log Details Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 SECURITY LOG DETAILS SCREEN 00663VIP FIGURE 55 - SECURITY LOG DETAILS SCREEN OVERVIEW Date Displays the date the setpoint was changed. (This screen only available with Flash Memory Card version C.MLM.01.06.xxx and later) Access Level This screen allows the user to view the details of...
Page 160 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION Security Log Access Level Required: SERVICE Home Returns user to SECURITY LOG Screen. Access Level Required: SERVICE Returns user to HOME Screen. JOHNSON CONTROLS...
Page 161: Custom View Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 CUSTOM VIEW SCREEN 00324VIP FIGURE 56 - CUSTOM VIEW SCREEN OVERVIEW PROGRAMMABLE (Flash Memory Card version C.MLM.01.04 or later) Print This screen allows up to 10 Service Technician select- Access Level Required: VIEW ed parameters to be displayed.
Page 162 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 163: Custom View Setup Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 CUSTOM VIEW SETUP SCREEN 00325VIP FIGURE 57 - CUSTOM VIEW SETUP SCREEN OVERVIEW Page Down Scroll down through list of available parameters. (Flash Memory Card version C.MLM.01.04 or later) This screen allows the Service Technician to select up Select to 10 parameters for display on the CUSTOM VIEW...
Page 164 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 NAVIGATION Home Access Level Required: VIEW Returns user to HOME Screen. Custom View Access Level Required: SERVICE Returns user to CUSTOM VIEW Screen. JOHNSON CONTROLS...
Page 165: Trend Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 TREND SCREEN 00472VIP FIGURE 58 - TREND SCREEN The parameters are sampled at the selected Data Col- OVERVIEW lection Interval and plotted using 450 data points across As many as six Operator selected parameters (Data the X-Axis.
Page 166 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 If a power failure occurs while the trending is running, presently on the screen is sent to the printer. If set to the trending is stopped. Upon restoration of power, new, all data collected after pressing this key will be the last screen of data that was collected will be dis- sent to the printer as it is collected.
Page 167: Trend Setup Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 TREND SETUP SCREEN 00473VIP FIGURE 59 - TREND SETUP SCREEN OVERVIEW This screen is used to configure the TRENDING PROGRAMMABLE Screen. The parameters to be trended are selected from Chart Type the COMMON SLOTS Screen or Common Slots Mas- Access Level Required: OPERATOR...
Page 168 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 Therefore, the selected interval is a compromise be- Point Max. Otherwise, a red graph is displayed on the tween resolution and full screen time display. Select TREND Screen with the words TREND MAX MUST the desired Data Collection Interval as follows: BE >...
Page 169: Advanced Trend Setup Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 ADVANCED TREND SETUP SCREEN 00474VIP FIGURE 60 - ADVANCED TREND SETUP SCREEN OVERVIEW Entry fields are as follows: (Flash Memory Card version C.MLM.01.05.xxx and I. Primary Trigger later) A.
Page 170 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 DISPLAY ONLY elapsed. If the Trigger Action is set to Stop, data col- lection will stop after the triggers evaluate as true and None the delay timer has elapsed. For fields requiring access level of SER- VICE.
Page 171: Common Slots Screen
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 COMMON SLOTS SCREEN 00328VIP FIGURE 61 - COMMON SLOTS SCREEN OVERVIEW PROGRAMMABLE This screen displays the Slot Numbers of the common- Page Down ly monitored parameters. The Slot Numbers for the re- Access Level Required: OPERATOR mainder of the available parameters are listed on the Scroll down in the displayed data.
Page 172: Table 4 - Master Slot Numbers List For Use With Trend Feature
FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR USE WITH TREND FEATURE USE WITH TREND FEATURE (CONT'D) SLOT SLOT DESCRIPTION DESCRIPTION NUMBER NUMBER...
Page 173 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR USE WITH TREND FEATURE (CONT'D) USE WITH TREND FEATURE (CONT'D) SLOT SLOT DESCRIPTION DESCRIPTION NUMBER...
Page 174 FORM 160.54-O1 SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION ISSUE DATE: 9/10/2014 TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR USE WITH TREND FEATURE (CONT'D) USE WITH TREND FEATURE (CONT'D) SLOT SLOT DESCRIPTION DESCRIPTION NUMBER...
Page 175: Section 3 - Display Messages
FORM 160.54-O1 ISSUE DATE: 9/10/2014 SECTION 3 - DISPLAY MESSAGES The Status Bar of the display contains a Status Line System Prelube and, beneath it a Details Line. The Status Line contains A chiller start has been initiated and the pre-start lu- a message describing the operating state of the chill- brication is being performed.
Page 176: Run Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 ers, the range is 150 (default) to 900 seconds). With Heat Pump – Leaving Condenser Liquid Control earlier software versions, the duration is fixed at 150 (Software version C.OPT.01.23.307 and later) seconds.
Page 177: Start Inhibit Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 An example of current limit is as follows: If a Solid VSD – Frequency > 0Hz Sate Starter chiller FLA is 100 Amps, and the Current (Software version C.MLM.01.14.xxx (and later) or Limit Setpoint is 50%, the following will occur: C.OPT.01.14.306 (and later)) This start inhibit is set whenever the chiller is shut-...
Page 178 Brine solution and is sensor failure. While this condition exists, the refriger- determined by the YORK Factory. While this condition ant variable orifice is driven to the full open position. is in effect, the Pre-rotation Vanes are inhibited from This message automatically clears when the refrigerant further opening.
Page 179 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Warning – Harmonic Filter – Not Running Warning – Surge Protection – Excess Surge Limit (Software version C.OPT.01.23.307 and later) (Flash Memory Card version C.MLM.01.05.xxx and This warning is set when all of the following are true later) for 20 continuous seconds: (Applies only if Surge Protection Extended Run fea-...
Page 180 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Warning – Conditions Override VGD Warning – Motor Bearing Lube Required (Software version C.MLM.01.14.xxx (and later) or (Software version C.MLM.01.14.xxx (and later) or C.OPT.01.14.306 (and later)) C.OPT.01.14.306 (and later)) An extreme stall condition has been detected while the The Operating Hours Since Last Motor Lubrication has chiller was running.
Page 181: Routine Shutdown Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 threshold. The value programmed for this threshold is Place Compressor Switch In Run Position displayed as High Bearing Temperature Warning on The Control Center is in either Digital or ISN Remote the MOTOR SETPOINTS Screen.
Page 182 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Oil – Low Temperature abled and operating in Heating mode (Heat Pump Op- erational Setpoint set to Heating mode). Refer to HEAT The oil temperature has decreased to less than 55°F. PUMP Screen.
Page 183 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Refer to Solid State Starter (Mod “A”) – Operation and DEVICE SHUTDOWN Maintenance (Form 160.46-OM3.1) for details of Mod CM-2 Module Power Fault “A” Solid State Starter initiated shutdowns and OptiView Solid State Starter Power Fault Control Center –...
Page 184: Mod "B" Solid State Starter Cycling Shutdown Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Proximity Probe – Low Supply Voltage consecutive attempts to communicate with the Control Center after Initialization has been successfully com- (Style E and earlier chillers with G, H, or J compres- pleted.
Page 185 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Modules are indicating a temperature of less than 37°F, SUPPLY VOLTAGE RANGE SHUTDOWN RESTART the SCR Module cooling pump turns on. This is ac- (VOLTS) (VOLTS) (VOLTS) complished by disconnecting all three sensors. This Disabled None feature allows Service Technicians to run the cooling...
Page 186: Compressor Motor Variable Speed Drive: Cycling Shutdown Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 LCSSS – Phase Rotation/Loss VSD – Stop Contacts Open (Flash Memory Card version C.MLM.01.03 or earlier) Refer to VSD Shutdown – Requesting Fault Data on Page 186. If the Control Center’s Microboard does The Liquid Cooled Solid Starter Logic/Trigger Board not receive the cause of the fault over the Serial Link has detected the three-phase compressor motor power...
Page 187 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 VSD – High Phase A Instantaneous Current VSD – Phase B Gate Driver This shutdown is generated by the VSD if the motor See Phase A Gate Driver message above. current in phase “A”...
Page 188 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 VSD – Low DC Bus Voltage or an entering condenser water temperature that ex- ceeds the allowable limit for the job. Additional causes (575V/60Hz applications) for the shutdown are: (Software version C.OPT.01.15.xxx (or later)) • Plugged Strainer –...
Page 189 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 VSD – Low Phase B Inverter Heatsink 500VDC within 15 seconds after the pre-charge relay is energized. If this condition is not met, a shutdown is per- Temperature formed and this message is generated. (Style D VSD) See Low Phase A Inverter Heatsink Temperature mes- VSD –...
Page 190 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Harmonic Filter – Logic Board or Harmonic Filter – High Phase C Current Communications See Harmonic Filter – High Phase A Current message This message is generated when communications be- above.
Page 191: Safety Shutdown Messages
Brine solution. The Brine shutdown thresh- a given threshold for 7 seconds, a chiller shutdown is old is programmed at the YORK Factory. It should not performed and this message is displayed. The maxi- be changed by anyone other than a qualified Service...
Page 192 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 allowable number of seconds. If the Evaporator Refrig- Evaporator – Transducer Or Temperature Sensor erant Temperature sensor RT7 is enabled, (using pro- A possible defective Evaporator Pressure transducer or cedure in OptiView Control Center – Service Instruc- Refrigerant Temperature Sensor has been detected.
Page 193 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 The chiller can be started after the contacts close and This is outside the normal operating range of the the Compressor Switch is placed in the Stop-Reset (O) transducer. This is generally indicates a defective position.
Page 194 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 Oil – High Differential Pressure pressure during this period and their outputs should be similar. The chiller can be started after the Compressor The differential oil pressure increased to greater Switch is placed in the Stop-Reset (O) position.
Page 195 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 This shutdown must be evaluated by a Motor Or Starter – Current Imbalance qualified Service Technician prior to The three phase compressor motor current imbalance starting the chiller. Starting the chiller was greater than 30% continuously for 45 seconds.
Page 196 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 This shutdown must be evaluated by a Thrust Bearing – High Oil Temperature qualified Service Technician prior to (Not applicable to Flash Memory Card version starting the chiller. Starting the chiller C.MLM.01.03 and later) without this evaluation could result in The temperature of the oil in the High Speed Drain...
Page 197 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 erator places the Compressor Switch in the Stop-Reset Motor – High Bearing Temperature (O) position and enters his/her initials, name or user ID (Software version C.OPT.01.22.307 and later) in OPERATOR access level (or higher) using the MO- This safety shutdown occurs when either of the enabled TOR LUBE ACKNOWLEDGE key on the MOTOR motor bearing temperatures exceeds the programmed...
Page 198: Mod "B" Solid State Starter Safety Shutdown Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 MOD “B” SOLID STATE STARTER LCSSS – Phase (X) Shorted SCR SAFETY SHUTDOWN MESSAGES (Flash Memory Card version C.MLM.01.04 or later) A shorted Silicon Controlled Rectifier (SCR) in phase LCSSS Shutdown – Requesting Fault Data... A, B or C (designated as X in the message) has been The Liquid Cooled Solid State Starter Logic/Trigger detected by the Liquid Cooled Solid State Starter...
Page 199: Compressor Motor Variable Speed Drive: Safety Shutdown Messages
FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 COMPRESSOR MOTOR VARIABLE SPEED will shut down on Ambient Temperature @ 140.0°F before the heatsinks can reach 158°F. If this message DRIVE: SAFETY SHUTDOWN MESSAGES is displayed, make sure there is adequate coolant level, The following safety shutdown messages are displayed ascertain the pump is operating when the chiller is run- on Compressor Motor Variable Speed Drive (VSD)
Page 200 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 VSD – High Phase A Inverter Baseplate Harmonic Filter – High Heatsink Temperature Temperature (Style D VSD) (VSD part number 371-03789-xxx (503HP 60Hz; The Harmonic Filter power assembly has one heat- 419HP 50Hz)) (Flash Memory...
Page 201 (15 or 30 min de- when the VSD frequency falls below 1Hz less than the mand). In the filter option supplied by YORK, the dis- minimum allowed frequency after having reached the played TDD is the total RMS value of all the harmonic minimum frequency.
Page 202 FORM 160.54-O1 SECTION 3 - DISPLAY MESSAGES ISSUE DATE: 9/10/2014 THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS...
Page 203: Section 4 - Printing
FORM 160.54-O1 ISSUE DATE: 9/10/2014 SECTION 4 - PRINTING • Trend (Flash Memory Card version C.MLM.01.05.xxx and later) - Prints a snapshot of the existing TREND Screen data or prints new data collected after the TREND PRINT key is pressed. The printer can be permanently connected to the Con- trol Center or connected as required to produce a report.
Page 204: Acceptable Printers
FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 ACCEPTABLE PRINTERS PRINTER CONNECTIONS The following printers can be used. Printers must be Connect the printers to the Control Center Microboard equipped with an RS-232 Serial interface. as follows. Only one printer can be connected at a time. Okidata –...
Page 205: Printer Setup
FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 PRINTER SETUP Printer Type Access Level Required: OPERATOR The selected printer must be configured as follows. Re- Using the PRINTER Screen, set the printer type to fer to manual provided by printer manufacturer with Weigh-Tronix.
Page 206 FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 3. Setup HyperTerminal The following additional RS232 connections, are used to wire up serial devices for desktop and laptop computers. A. Go to START menu RS-232 PIN ASSIGNMENTS B. Select All Programs (DB25 PC SIGNAL SET) C.
Page 207: Figure 63 - Breckman Printer
FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 Brecknell – PRINTER CONNECTIONS Connect the printer to the Control Center Microboard Models: Brecknell CP130 as follows. Only one printer can be connected at a time. • Dimensions: 5.25″ Long x 3.75″ Wide x 2.5″ High TABLE 6 - BRECKNELL CP130 • Paper: Thermal 57mm (2.25”) Modify the cable and connect as shown below.
Page 208: Figure 65 - Sample Printout (Status)
ISSUE DATE: 9/10/2014 YORK UPDATE [Skip the following section if Hot Gas Bypass is not CHILLER ID 0 enabled] Hot Gas (c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Mon 22 Nov 1999 8:50:45 AM ----------------------------------------------------------------------------------- Valve Position = 15 % SYSTEM RUN...
Page 209 FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 Phase A Voltage = 422 V [Skip the following section if Motor Type is not VSD, Phase B Voltage = 449 V or Filter is not present] Phase C Voltage = 449 V Harmonic Filter Data Phase A Current = 253 A...
Page 210: Figure 66 - Sample Printout (Setpoints)
ISSUE DATE: 9/10/2014 YORK SETPOINTS Remote Range = 10.0 ~F CHILLER ID 0 Sensitivity = Normal (c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Restart Offset = 0.0 ~F Mon 22 Nov 1999 8:48:27 AM Restart Setpoint = 45.0 ~F Shutdown Offset = 4.0 ~F...
Page 211 FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 [Skip the following section if Motor Type is not EM] Shorted SCR = Disabled Electro-Mechanical Starter ---------------------------------------------------------------------------------- [Skip the following section if Motor Type is not VSD] Variable Speed Drive Local Motor Current Limit = 100 % ---------------------------------------------------------------------------------- Remote ISN Current Limit...
Page 212: Figure 67 - Sample Printout (Schedule)
ISSUE DATE: 9/10/2014 YORK SALES ORDER YORK SCHEDULE CHILLER ID CHILLER ID © 1997 - 1999 YORK INTERNATIONAL CORPORATION © 1997 - 1999 YORK INTERNATIONAL CORPORATION MON 29 MAR 1999 1 28 PM MON 29 MAR 1999 1 27 PM...
Page 213 FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 NAMEPLATE INFORMATION --------------------------------------------------------------------------------- MOTOR CODE POWER (VOLTS) PHASES FREQUENCY ( HZ) LOOKED ROTOR AMPS FULL LOAD AMPS INRUSH AMPS SYSTEM INFORMATION --------------------------------------------------------------------------------- REFRIGERANT TONS GEAR CODE LIQUID TYPE BRINE PERCENT KILOWATTS INPUT VSD / SSS / EM FIGURE 67 - SAMPLE PRINTOUT (SALES ORDER) (CONT'D)
Page 214: Figure 69 - Sample Printout (History)
ISSUE DATE: 9/10/2014 YORK HISTORY 1 [Skip the following section if Hot Gas Bypass is not CHILLER ID 0 enabled] (c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Hot Gas Mon 22 Nov 1999 9:23:12 AM --------------------------------------------------------------------------------- Valve Position = 0 %...
Page 215 FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 Phase A Heatsink Temperature [If TMIII VSD] = 93 ~F Input Power Phase B Heatsink Temperature [If TMIII VSD] = 99 ~F Phase A Voltage = 422 V Phase C Heatsink Temperature [If TMIII VSD] = 97 ~F Phase B Voltage = 449 V...
Page 216: Figure 70 - Sample Printout (Security Log Report)
YORK SETPOINT CHANGE LOG YORK TREND CHILLER ID 0 CHILLER ID 163 (c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Fri 05 Oct 2001 4:48:04 PM © 1997 – 2000 YORK INTERNATIONAL CORPORATION Log Entry 1 Evaporator - Leaving Chilled Local Setpoint...
Page 217: Figure 73 - Sample Printout (Adaptive Capacity Control New Map Point Report)
FORM 160.54-O1 SECTION 4 - PRINTING ISSUE DATE: 9/10/2014 Log Time: Mon 12:45:39 PM 21 Jun 1999 D-P/P = 1.20; Prv Pos = Freq = 58 Hz D-P/P= 0.92; Prv Pos= 56; Freq= 39 Hz D-P/P = 1.41; Prv Pos = Freq = 46 Hz Surge Type...
Page 218 FORM 160.54-O1 ISSUE DATE: 9/10/2014 NOTES JOHNSON CONTROLS...
Page 219: Table 7 - Si Metric Conversion
FORM 160.54-O1 ISSUE DATE: 9/10/2014 The following factors can be used to convert from English to the most common SI Metric values. TABLE 7 - SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant Effect (ton) 3.516 Kilowatts (kW) Power...
Page 220 P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA www.johnsoncontrols.com Copyright © by Johnson Controls 2014 ALL RIGHTS RESERVED Form 160.54-O1 (914) Issue Date: September 10, 2014 Supersedes: 160.54-O1 (1013)

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