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Johnson Manuals
Outboard Motor
J10RLSRD
Service manual
Johnson J10RLSRD Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Installation and Predelivery
Arrangement of this Manual
Models Covered in this Manual
Identifying Model and Serial Numbers
Model Designation
Model List
Typical Page - a
Typical Page - B
Typical Page - C
Typical Page - D
Abbreviations Used in this Manual
Units of Measurement
List of Abbreviations
Engine Emissions Information
Manufacturer's Responsibility
Dealer's Responsibility
Owner's Responsibility
Epa Emission Regulations
Product Reference and Illustrations
Electrical
Values
Notes
Special Tools and Service Specifications
Special Tools
Electrical I Ignition
Fuel
Gearcase
Powerhead
Starter
Universal
Shop Aids
Technical Data
Standard Torque Specifications
Installation and Predeliverv
Safety Information
PREINSTALLATION Considerations
Maximum Capacity
Mounting Surface
Mounting Hardware
Transom Measuring and Drilling
Inspect Transom Area
Measure Transom
Transom Drilling
Outboard Mounting
Fastening the Outboard to the Transom
Steering System
Remote Controls
Remote Control Selection
Outboard Rigging Procedure
Control Cable Installation
Cable, Hose, and Wire Routing
Battery and Cables
Installing Battery
Battery Cable Requirements
Fuel Requirements
Minimum Octane
Additives
Fuel System Requirements
Overview
Fuel Hose
Fuel System Primer
Fuel Filters
Outboard Fuel System Requirements Chart
Initial Running Checks
Break-In (10 Hours)
Fuel System
Emergency Stop Ikey Switch
Remote Control Operation
Start-In-Gear Prevention
Tachometer Pulse Setting
Water Pump Overboard Indicator
Operating Temperature
Oil Requirements
Engine Lubricant
Propeller Selection
Procedure
Trim Tab Adjustment
Notes
Maintenance
Inspection and Maintenance Schedule
Safety Information
Anti-Corrosion Protection
Sacrificial Anodes
Testing Procedure - Continuity
Metallic Component Protection
Exterior Finishes
Cooling System
Flushing
Water Intake Screens
Additional Maintenance
Lubrication
Steering System
Midsection
Throttle and Shift Linkage
Gearcase Lubricant
Propeller Shaft
Electric Starter
Battery and Battery Connections
Fuel System
Fuel Filter
Air Silencer
Hoses and Connections
Spark Plugs
Synchronization and Linkage Adjustments - 9.9/15
Preliminary Adjustments
Cam Follower Pickup Point
Wide Open Throttle Adjustment
Maximum Spark Advance
Idle Speed
Shift Lever Detent
Synchronization and Linkage Adjustments - 25130
Cam Follower Pickup Point
Throttle Control Rod
Maximum Spark Advance
Idle Speed
Throttle Cable Installation
10-Hour Inspection
Clamp Screws and Mounting Bolts
Storage
Fuel System Treatment
Internal Engine Treatment
Additional Recommendations
Pre-Season Service
Submerged Engines
Notes
Electrical
Safety
Safety Information
General
Charging System Components
Flywheel
Rectifier
Charging System Tests
Charging System Check Chart
Running Alternator Output Test
Stator Resistance Tests
Rectifier Resistance Tests
Ac Lighting Coil Resistance Tests
Tachometer Circuit Test
Electric Starter Tests
Start Switch Test
Start Circuit Voltage Test
Voltage Drop Tests
Starter Solenoid Test
No Load Current Draw Test
Water Temperature Switch Test
Electric Starter Servicing
Removal
Disassembly
Cleaning and Inspection
Installation
Accessory Components
General
Removal
Installation
Connector Servicing
Amphenol Terminal Removal
Amphenol Terminal Installation
Ignition
Safety Information
Components
Flywheel
Charge Coil
Sensor Coil
Power Pack
Stop Button
Key Switch
Ignition Coil
Peak-Reading Voltmeters
Ignition Module Load Adapter
Ignition Coil Terminal Extenders
Amphenol Connector Adapter
Flywheel Holding Tool
Troubleshooting
Flywheel Indexing
Ignition System Tests
Total Ignition Output Test
Stop Circuit Tests
Charge Coil Test
Sensor Coil Test
Power Pack Cranking Output
Power Pack Running Output
Ignition Coil Tests
S.l.o. W. Warning System Tests
Function Test
Blocking Diode Test
Flywheel Servicing
Removal
Installation
Spark Plugs
Ignition Plate Servicing
Removal
Installation
Charge Coil and Sensor Coil
Removal
Installation
Ignition Coil
Removal
Installation
Notes
Fuel System
Safety Information
Components
Primer Solenoid
Primer Pump
Fuel Pump
Primer/Fuel Pump
Carburetor
Intake Manifold
Fuel System Trouble Check Chart
Fuel System Tests
Primer Solenoid Tests
Primer Pump Tests
Fuel Pump Pressure Test
Primer Solenoid
Removal
Disassembly
Assembly
Installation
Primer Pump
Disassembly
Cleaning and Inspection
Assembly
Fuel Pump
General
Disassembly
Cleaning
Assembly
Carburetor Emissions Compliance
Removal
25/30 Models Carburetor
Disassembly
Cleaning and Inspection
Assembly
Carburetor Mixture Adjustment
Intake Manifold
Inspection
Disassembly
Assembly
Installation
Powerhead
Torque Chart
Safety Information
General
Cylinder Compression Testing
Retaining Ring Pliers
Taper Pin Tool
Engine Temperature Check
Upper Crankcase Seal
General
Removal
Installation
Shift Linkage
Removal
Installation
Adjustment
Startswitch
Neutral Start Protection
Manual Starter
Electric Starter
Removal - 25130
Removal - 9.9/15
Disassembly - 9.9/15
Disassembly - 25/30
Cleaning
Inspection
All Models
Models
25/30 Models
Assembly - 9.9/15
Assembly - 25/30
Installation - 9.9/15
Installation - 25130
Powerhead Views - 9.9/15
Port/Starboard View, Manual Start
Rear View, Manual Start
Powerhead Views - 25/30
Port/Starboard View, Manual Start
Rear View, Manual Start
Port/Starboard View, Tiller Electric Start
Rear View, Tiller Electric Start
PORT/STARBOARD VIEW, REMOTE Electric
Rear View, Remote Electric
Midsection
Torque Chart
Safety Information
Steering Handle - Tiller Models
Removal
Disassembly
Inspection
Assembly
Installation
Exhaust Housing
Disassembly
Cleaning and Inspection
General
Assembly
Swivel Bracket
Disassembly
Assembly
Adjustments
Tilt Friction Adjustment
Steering Friction Adjustment
Idle Speed Adjustment
Throttlefriction Adjustment
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Quick Links
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Models Covered in this Manual
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Table of
Contents
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Chapters
Table of Contents
4
Special Tools and Service Specifications
18
Installation and Predeliverv
34
Maintenance
58
Electrical
82
Ignition
112
Fuel System
138
Powerhead
170
Midsection
226
Gearcase
254
Manual Starter
292
Table of Contents
306
Table of Contents
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Summary of Contents for Johnson J10RLSRD
Page 1
http://motorka.org...
Page 2
http://motorka.org...
Page 88: Rectifier Resistance Tests
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Page 107: Installation
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Page 194: Cleaning
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Page 284: Assembly - 9.9/15
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This manual is also suitable for:
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J10rsrd
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J25rsrr
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J25tesra
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9,9 2004
15 2004
30 2004
25 2004
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