Page 1 RICOH FT5580/FT5590 FIELD SERVICE MANUAL RICOH COMPANY, LTD.
Page 2 12 June 1987 CONTENTS INSTALLATION 1- 1 Environment ..................... 1- 2 .
Page 3: Table Of Contents
12 June 1987 6. Scanner Harness Replacement (Optics Cables & Exposure Lamp) ..........3- 9 Development 1.
Page 4 Corona ........... 3 - 5 3 1.
Page 5 LARGE CAPACITY TRAY (1,000 SHEETS) Installation 7- 1 1. Accessory Check ................. . 2.
Page 6 15 BIN SORTER Installation 12- 1 1. Accessory Check ................. . 12- 2 2.
Page 7 SECTION 1 INSTALLATION...
Page 8 CONTENTS 1- 1 Environment ..................... 1- 2 Minimum Space Requirements .
Page 9: Environment
12 June 1987 ENVIRONMENT Temperature Range: 10°C to 30°C (50°F to 80°F) 15% to 90% RH Humidity Range: Ambient Illumination: Less than 1,500 Iux (Do not expose to direct sun light.) Ventilation: R o o m a i r s h o u l d t u r n o v e r a t l e a s t 3 times/hour.
Page 10: Minimum Space Requirements
12 June 1987 MINIMUM SPACE REQUIREMENTS...
Page 11: Power Source
12 June 1987 Front to Back: Within 5 mm (0.2”) of level Within 5 mm (0.2”) of level Right to Left: Screw the leveling feet [A] up or down to level the machine. POWER SOURCE Input voltage Level 110 V/60 Hz - 15A 115 V/60 Hz - 15A 220 V/50 Hz - 8A 240 V/50 Hz - 8A...
Page 12: Accessary Check
12 June 1987 ACCESSARY CHECK Check the quantity and condition of the accessories in the box according to the following list: Europe Middle East Taiwan & Asia 1. Editing Sheet 2. Sort/Stack Key Top 3. Sort/Stack Key Cover 4. NECR 5.
Page 13: Installation Procedure
12 June 1987 INSTALLATION PROCEDURE -USA version- NOTE: The platen cover and the original stacker are needed as options Also, the copy tray is needed if the if DF is not to be installed. sorter is not to be installed. -European version- The platen cover and the original stacker are needed as options Also, the guidance ROM kit (option)
Page 14 12 June 1987 Remove the strips of tape [A], and open the front cover. Remove the strips of tape as follows: Non-duplex model Duplex model - - - [ B + C ] Remove the fork gate unit support cushion [D] (Duplex model only). Remove the fork gate unit lock plate [E] (2 screws) (Duplex model only).
Page 15 12 June 1987 Remove the rear cover (2 screws), the left cover [A] (2 screws), and the scanner lock plate [B] (1 screw). NOTE: Reinstall the screw for future use. Do not throw away the scanner lock plate. It is necessary to reinstall it if the copier is to be transported long distances (by vehicle).
Page 16 12 June 1987 11. European version only: -220 to 240 volts conversion- a) Remove the support straps [A] (1 screw each), the front cover (2 knob screws) and the left inner cover (4 screws). b) Disconnect the wire from the 220 volt terminal [B], and connect this wire to the 240 volt terminal [C] as shown.
Page 17 12 June 1987 unit. Reinstall the fusing density sensor cover [A]. Remove the image Pull down the toner bottle holder [B], lower the transport unit [C], and remove the drum inner cover [D] (1 screw). Put a sheet of paper [E] on the T/S corona unit [F]. Remove the charge corona unit [G] (2 connectors), and remove the drum stay [H] (1 screw, knob - reverse thread).
Page 18 12 June 1987 Pull out the drum protective sleeve [A] from the drum. NOTE: S a v e t h e d r u m p r o t e c t i v e s l e e v e f o r f u t u r e u s e w h e n servicing the copier.
Page 19 12 June 1987 Install the platen cover [A] (2 stud screws) and the original holder [B] (Two sided tape) as necessary. Remove the DIP switch cover [C] (1 screw), and turn on DIP switch 801-8 [D]. Then, plug in the machine and turn on the main switch. S e t t h e p r o p e r l a n g u a g e i n t h e g u i d a n c e d i s p l a y u s i n g S P 1 2 ( L T Version) or SP 13 (A4 Version).
Page 20 12 June 1987 Put five sheets of white paper (A3 of 11” x 17”) on the exposure glass. Set SP 10 for drum conditioning. After the warm up period is completed, press the Start Key to start drum conditioning. ( 1 0 0 i s a u t o m a t i c a l l y d i s p l a y e d o n t h e c o p y counter by SP 10.) Set all appropriate SP modes as required.
Page 21: Cassette Modification
12 June 1987 CASSETTE MODIFICATION 1. Remove the cassette cover. 2. Remove the side fences [A] (1 screw each) and the bottom plate [B]. 3 . R e p o s i t i o n t h e r e a r f e n c e [ C ] ( 1 s c r e w ) i n t h e d e s i r e d p a p e r s i z e position.
Page 22: Key Counter Holder Installation
12 June 1987 KEY COUNTER HOLDER INSTALLATION Remove the front cover (2 screws). R e m o v e t h e r i g h t i n n e r c o v e r ( 4 s c r e w s ) a n d r i g h t f r o n t c o v e r ( 1 screws).
Page 23 SECTION 2 SERVICE TABLES...
Page 24 CONTENTS PM Tables ..................... . . 2- 1 Service Tables 1.
Page 25 12 June 1987 C: Clean R: Replace L: Lubricate A: Add I: Inspect 240k ITEM 160k 320k NOTE OPTICS Mirrors, Lens Reflectors, Toner Shield Glass Alcohol/Water Glass Cleaner Exposure Glass Alcohol/Water Platen Cover Exposure Lamp Replace if necessary Scanner Guide Rods Launa Oil and Plate Guide Rod Felt...
Page 26 12 June 1987 ITEM 160k 240k 320k NOTE CLEANING UNIT Cleaning Blade Cleaning Seals Clean or replace if necessary Cleaning Brush Bias Roller Clean if necessary Bias Roller Blade Dry Cloth Pick-off Pawls Clean if necessary DEVELOPMENT UNIT Developer Upper Brush Seal Development Unit Drive Gears Mobil Temp.78...
Page 27 12 June 1987 ITEM 240k 320k 160k NOTE DUPLEX Inverter Support Roller Damp Cloth lnverter Pressure Roller Damp Cloth Positioning Roller Drive Belt Damp Cloth Positioning Roller Damp Cloth Duplex Slip Clutch Mobil Temp.78 Duplex Pick-up Roller Damp Cloth Duplex Separation Roller Damp Cloth Duplex Feed Roller Damp Cloth...
Page 28 12 June 1987 SERVICE TABLES 1. Test Points - Main Board - Function Number TP100 Input voltage of image density sensor. +24 V TP101 +5 V TP102 TP103 - Scanner Control - Number Function +24 V (Vm) TP301 TP303 Factory Use Factory Use TP304 TP305...
Page 29 12 June 1987 3. DIP Switches Tables DIP SW 801 (Operation panel) Description SW # Free run Not used Language code (see language code table) Not used Clear counter (see CLEAR MEMORY PROCEDURE) Service Program mode access * When ON, the SP mode is disabled. DIP SW 100 (Main Board) SW # Description...
Page 30 12 June 1987 5. Service Program SP-8 Data Input Guide Table INPUT # SENSOR DATA Registration sensor Fuser sensor Exit sensor Relay roller sensor #1 Relay roller sensor #2 Relay roller sensor #3 DATA 1 . . When paper is present Inverter entrance sensor Inverter exit sensor DATA 0 .
Page 31 12 June 1987 SERVICE PROGRAM MODE OPERATION The service program mode is used to check electrical data and change modes or adjustment values. 1. Service Program Access Procedure Turn the main switch off. Remove the DIP switch cover on the Operation Panel and turn on DIP SW 801-8, then turn the main switch on.
Page 32 4. Enter the desired number using the number keys or zoom keys. 5. Press the Enter key. • Service program mode is cleared by pressing the Clear Modes key. 3. Memory Clear Procedure <SP-97 “Clears service counters and jam counters”> Service Program SP-97 is used to clear all self-diagnostic counters and paper jam counters.
Page 33 12 June 1987 5) Secret Mode counters 1-20 are cleared. <SP-99 “Clear all memory”> clears all those service programs previously This Service Program described as well as all adjustments and modes. All mode default to factory settings. 1. Turn the main switch OFF 2.
Page 34: Service Program Mode Table
12 June 1987 4. Service Program Mode Table Mode No. Function Data Factory Setting 5 Exposure Lamp Free run with expo- OFF Free Run sure lamp OFF. 6 Jam Detection Copies are made “No” is displayed when 0 is selected. without jam detec- tion.
Page 35 12 June 1987 Mode No. Function Data Factory Comments Setting 18 Beeper Turns beeper ON 0: YES or OFF. 1: NO 19 Auto ID Selects the priority 0: ADS Priority of image density 1: Manual control when the main switch is turned on. 20 Feed Station Selects feed station 0: 1st...
Page 36 12 June 1987 Mode No. Function Data Factory Comments Setting 30 Toner Supply Selects toner supply 0: Detect See SP31/SP32 for Mode system. 1: Fixed ratios. 31 Toner Supply Determines how much 0: 30% Amount (Detect toner is supplied in 1: 15% Mode) detect mode.
Page 37 12 June 1987 Function Data Factory Comments Mode No. Setting -0.8% to +0.7% Adjusts magnification 0 - 15 44 Horizontal perpendicular to the Magnification direction of paper Adjustment travel. -0.8% to +0.7% 0 - 15 Adjusts lens position 45 Lens tolerance to correct focus.
Page 38 12 June 1987 Mode No. Function Data Factory Comments Setting 55 Vsg/Vsp Displays Vsg and Vsp. Vsp/Vsg value updated Check every 10 copies. 56 Auto ID voltage Automatically adjusts Free run starts. Auto adjustment the auto ID reference ID adjusted voltage.
Page 39 12 June 1987 Function Data Factory Comments Mode No. Setting 77 Odd Number Sets the copier to 0: Yes When off, the final Duplex Copy eject the final copy 1: No sheet is fed out; when if an odd number of on, it stays in the originals are set.
Page 40 12 June 1987 Mode No. Function Data Factory Comments Setting 92 User Code Resets user’s counters 0: No Accessible through Counter Reset Select the user code 1: Yes keyboard. counter using + and - keys. To reset press “1” then #. 93 Maximum Copy Limits the maximum The indicator blinks...
Page 41 12 June 1987 Factory Comments Function Data Mode No. Setting Displays the total 104 Sort Copies number of copies made using the sorter. 105 Cassette Displays the total Bank Copies number of sheets fed from the cassette bank unit. Displays the total 106 LCT Copies number of sheets fed from the LCT.
Page 42 12 June 1987 Mode No. Function Data Factory Comments Setting 130 Paper Jams Displays the total number of paper jams. 131 Feed Jams Displays the total number of entrance area paper jams. 132 Fuser jams Displays the total number of jams at the fusing unit.
Page 43: Language Code Table
0: English No Function RICOH USA 1: French 0: English No Function SAVIN 1: French No Function Same as Ricoh Europe RICOH TAIWAN NOTE: When language se- lection is required, turn off DIP-801-3. Original Option 0: Japanese 0: Swedish No Function...
Page 44: Special Tools And Lubricants
12 June 1987 SPECIAL TOOLS AND LUBRICANTS Item Description Part No. Q’ty 1 Test Chart OS-A3 -- 10 sheets 5420 9516 -- 100 sheets 5420 9502 2 Digital Thermometer 5420 9504 (HLC-60E) 3 Digital Thermometer Probe 5420 9505 (HLC-60E) 4 Digital Multimeter 5420 9507 (BECKMAN RMS3030) 5 Test Lead Kit...
Page 45 12 June 1987 SERVICE REMARKS 1. Handling The Drum 1. Never touch the drum surface with bare hands. 2. Store the drum in a cool dry place. 3. Always wear gloves when cleaning the drum. 4. Prime the drum with setting powder only when the cleaning blade, cleaning brush, and drum are replaced as a set.
Page 46 12 June 1987 3. Erase Lamp 1. A narrower lead edge erase margin increases the possibility of fusing jams. At least 1.0mm of margin is necessary to prevent fusing jams. 2. After cleaning the erase lamp filter, discharge any static charge on the filter surface with a finger before replacing the unit.
Page 47 12 June 1987 When the development unit is out of the copier, always place a sheet of paper under it to prevent any small pieces of metal (staples, clips, E-rings, etc.) from being attracted to the development roller and getting inside the unit. 6.
Page 48 12 June 1987 10. Paper Feed and Duplex Grease the following parts with Mobil Temp 78 periodically to avoid noise and bad operation: a. Slip clutches in upper, lower, and duplex separation roller. b. Worm gears and worm wheels of upper and lower lift motors. Be careful not to damage the forks when removing the fork gate unit.
Page 49 SECTION 3 REPLACEMENT AND ADJUSTMENT...
Page 50: Scanner Harness Replacement (Optics Cables & Exposure Lamp) Development
Optics ..............3- 1 1.
Page 51 6. Positioning and Entrance Actuator Rollers Replacement ..3-40 7. Duplex Pick-up Solenoid Adjustment ..........3-41 8.
Page 52 12 June 1987 OPTICS 1. Exposure Glass Removal 1. Remove the left scale [A] (2 short screws). 2. Grasp the left edge of the exposure glass [B] and lift it up slightly. Slide the other edge out from under the right glass holder. Remove the exposure glass.
Page 53: Sixth Mirror Replacement
12 June 1987 2. Sixth Mirror Replacement Remove the exposure glass. (Refer to “Exposure Glass Removal.”) Remove the lens housing cover [A] (4 screws). Then, shift the lens housing [B] fully to the left and the 4th/5th mirror assembly [C] to the right.
Page 54: Scanner Drive Wire Replacement
12 June 1987 3. Scanner Drive Wire Replacement (Refer to “Exposure Glass Removal.”) 1. Remove the exposure glass. Then, remove the top cover (9 screws). 2 . D i s c o n n e c t t h e f o l l o w i n g c o n n e c t o r s f r o m t h e p o w e r p a c k b r a c k e t (C/B, Q/CB, SSR) [A]: Development Bias [B] White 11P [C]...
Page 55 12 June 1987 5. Remove the harness [A] from the clamp [B] inserted in the rear side of the optics control PCB bracket [C]. (Be careful not to bend the fiber optics cables.) Then, remove the optics control PCB with the bracket (8 connectors, 3 screws).
Page 56 12 June 1987 7. Hook one end of the wire [A] on the anchor [B] using the ring [C]. 8. Route the scanner wire in the folIowing order: Outer track counterclockwise. Below securing screws. Lower track counterclockwise. Lower track clockwise. From lower to upper 5.5 times counterclockwise.
Page 57 12 June 1987 9. Thread the wire between the two pulleys [A]. 10. Position the first and second scanners according to the adjustment table, and secure the first scanner wire clamp (rough adjustment of horizontal magnification). 11. Adjust the horizontal magnification using SP 44. (Refer to “Horizontal Magnification Adjustment.”) 12.
Page 58: Fourth And Fifth Mirror Drive Wire Replacement
12 June 1987 4. Fourth and Fifth Mirror Drive Wire Replacement (Refer to “Exposure Glass Removal.”) Remove the exposure glass. Then, remove the top cover (9 screws), the lens housing cover (4 screws), and the exposure harness guide plate [A] (2 screws). Remove the tension spring [B] and the old wire [C].
Page 59: Lens Drive Wire Replacement
12 June 1987 5. Lens Drive Wire Replacement Glass Removal.”) R e m o v e t h e e x p o s u r e g l a s s . ( R e f e r t o “ E x p o s u r e Then, remove the lens housing cover (4 screws).
Page 60 12 June 1987 6. Scanner Harness Replacement (Optics Cables & Exposure Lamp) 1. Remove the rear and left covers (2 screws each). Then, remove the exposure glass. (Refer to “Exposure Glass Removal.”) 2 . O p e n t h e f r o n t c o v e r , a n d r e m o v e t h e l e f t i n n e r c o v e r . Then, d i s c o n n e c t t h e e x p o s u r e l a m p c o n n e c t o r [ A ] ( w h i t e 2 P c o n n e c t o r ) , and push the female half of the connector [B] through the frame into...
Page 61 12 June 1987 Remove the fiber optics cables [A] with the exposure lamp harness [B] from the clamps in the optics cavity (5 screws). Disconnect the OW & OL sensor cables [C] from the optics control P C B ( C N 3 0 7 & 3 0 8 ) a n d t h e A D S c a b l e [ D ] f r o m t h e m a i n P C B (CN111).
Page 62: Developer Replacement
12 June 1987 DEVELOPMENT 1. Developer Replacement R a i s e t h e d e v e l o p m e n t u n i t r e l e a s e l e v e r [ A ] a n d t a k e o u t t h e Then, place it on a sheet of paper.
Page 63: Image Density Sensor Removal
12 June 1987 2. Image Density Sensor Removal 1. Open the front cover. 2. Remove the image density cover [A] (1 screw). 3. Slide out the image density sensor [B]. 4. Clean or replace the sensor [C]. 3-12...
Page 64: Toner Collection Bottle Cleaning
12 June 1987 3. Toner Collection Bottle Cleaning Remove the toner collection bottle cover [A] (2 screws). Disconnect the toner overflow sensor connector [B], and remove the bottle [C]. Remove the stopper from the toner collection bottle to clean out the toner.
Page 65: Vsg Voltage Checking
12 June 1987 4. Vsg Voltage Checking When : Every call (especially if the drum is changed) Purpose : To confirm ID sensor mode operation. Target : Vsg = 4.00 ± 0.20 volts Measure : SP 54 : V s g i s d i s p l a y e d o n t h e g u i d a n c e d i s p l a y f o r t e n seconds.
Page 66: Vsg Voltage Adjustment
12 June 1987 5. Vsg Voltage Adjustment When Vsg is not within specifications. After replacing either the ID sensor PCB or the main PCB. To ensure correct ID sensor mode operation. Purpose Vsg = 4.00 ± 0.20 volts VR 1 on ID sensor PCB Measure Light intensity of the ID sensor LED is changed.
Page 67: Toner Supply System Checking
12 June 1987 6. Toner Supply System Checking When Problems with toner supply occur. P u r p o s e To check if the ID sensor is the cause of the problem. Target Check if the toner supply clutch turns on when the Vsp is greater than one eighth of the Vsg.
Page 68: Toner Density Recovery
12 June 1987 7. Toner Density Recovery When : Vsp is extremely high (toner density low). Purpose : To maintain correct toner density. : Vsp < 0.5 volts Target Measure : SP 60 : The copier runs and the toner supply clutch turns on ( 1 0 0 % ) u n t i l V s p b e c o m e s b e l o w 0 .
Page 69: Cleaning
12 June 1987 CLEANING 1. Pick-off Pawl Replacement 1. Remove the pick-off guide plates [A] (1 screw each). 2. Remove the pawl shaft pin [B] from the pawl shaft [C]. 3. Push the pawI shaft to the rear and slide the cam holder [D] off the front side plate.
Page 70 12 June 1987 Assemble the pawl shaft assembly and slide it into the cleaning unit until the shaft touches the rear side plate. NOTE: When installing the cam holder and the cam rider, align X Y as shown in the figure. Make sure that the end of the spring is in the small hole the rear side plate.
Page 71: Cleaning Blade And Brush Replacement
12 June 1987 2. Cleaning Blade and Brush Replacement - Cleaning Blade - 1. Take out the cleaning unit. 2. Replace the cleaning blade [A] (1 screw). (Be careful not to touch the edge of the new blade.) (Apply setting powder or toner to the new blade’s surface before installing.) 3.
Page 72: Blade Cleaner And Bias Roller Blade Replacement
12 June 1987 3. Blade Cleaner and Bias Roller Blade Replacement - Blade Cleaner - 1. Remove the blade assembly [A] (2 screws, 1 spring). 2. Remove the old blade cleaner [B] (1 screw). 3. Install the new blade cleaner. Make sure that the springs [C] are set properly.
Page 73: Fusing
12 June 1987 FUSING 1. Fusing Unit Removal Open the front cover. Push down the fusing unit release lever [A], and pull the fusing unit [B] all the way out. Move the fusing unit to the left to disengage the stopper [C], and remove the unit from the copier.
Page 74: Oil Blade Replacement
12 June 1987 2. Oil Blade Replacement Remove the fusing unit. (Refer to “Fusing Unit Removal.”) R e m o v e t h e f u s i n g u n i t c o v e r [ A ] ( 3 s c r e w s ) , a n d r e m o v e t h e pressure plate [B] (2 screws).
Page 75: Thermistor Replacement
12 June 1987 3. Thermistor Replacement Remove the oil blade. (Refer to “Oil Blade Replacement.”) Unhook the thermistor spring [A]. R e m o v e t h e t h e r m i s t o r w i r e [ B ] f r o m t h e m e t a l w i r e c l a m p [ C ] ( 1 screw) and replace the thermistor (1 connector).
Page 76: Thermofuse Replacement
12 June 1987 4. Thermofuse Replacement Remove the fusing unit. (Refer to “Fusing Unit Removal.”) Remove the fusing unit cover (3 screws). R e m o v e t h e p r e s s u r e p l a t e [ A ] ( 2 s c r e w s ) a n d t h e t h e r m o f u s e bracket [B] (1 screw).
Page 77: Hot Roller Stripper Replacement
12 June 1987 5. Hot Roller Stripper Replacement 1 . P u l l o u t t h e f u s i n g u n i t a l l t h e w a y o u t , a n d o p e n t h e f u s i n g e x i t assembly [A].
Page 78: Hot Roller Replacement
12 June 1987 6. Hot Roller Replacement Remove the oil blade. (Refer to “Oil Blade Replacement.”) Remove any excess oil from the oil sump area [A], and remove the oil sump. Remove the fusing unit knob [B] (1 screw). Remove the oil pump mechanism [C] with the oil tank (2 screws) and the pressure plate [D] (2 screws).
Page 79 12 June 1987 Remove the hot roller gear [A] and bearings [B] and collars [C] from both ends of the hot roller [D] (1 C-ring each). Slide the hot roller slightly to the rear and remove the hot roller as shown.
Page 80: Pressure Roller Replacement
12 June 1987 7. Pressure Roller Replacement 1. Perform steps 1 through 4 of “Hot Roller Replacement.” 2 . O p e n a n d r e m o v e t h e f u s i n g e x i t a s s e m b l y [ A ] ( 1 E - r i n g a n d 1 connector).
Page 81: Entrance Guide Height Adjustment
12 June 1987 8. Entrance Guide Height Adjustment When Misfeeds with thick paper or paper creasing with thin paper occur. To satisfy customer’s applications (exceptionally thick Purpose or thin paper). No misfeeds and no creasing Target Height Adjusting Lever Measure Upper position = Thin paper Lower Position = Thick paper Changes the angle of incidence of the paper when it...
Page 82: Fusing Pressure Adjustment
12 June 1987 9. Fusing Pressure Adjustment paper curl with thin When Unfused copy with thick paper or paper occurs. Purpose To satisfy customer’s applications. Target Well fused copy without curl Measure Adjust fusing pressure spring positioning. (Three fusing pressures are available.) Changes the distance between upper and lower fusing pressure levers.
Page 83: Hot Roller Temperature Adjustment
12 June 1987 10. Hot Roller Temperature Adjustment : Unfused copy with thick paper or paper curl with thin When n o t b e c o r r e c t e d b y f u s i n g p r e s s u r e p a p e r c a n adjustment.
Page 84: Paper Feed
12 June 1987 PAPER FEED Pick-up, Paper Feed and Separation Rollers Replacement - Pick-up and Feed Rollers - 1. Remove the paper feed guide plate [A] (2 screws). Then, remove the snap ring [B], and replace the rollers [C]. - Separation Roller - 1.
Page 85: Transport Unit Removal
12 June 1987 2. Transport Unit Removal Remove the rear cover (2 screws) and the toner collection bottle. Disconnect the connectors from the following components: TC/SC power pack [A] : Two 1P White Quenching Stabilizer [B] : 3P Red 3P White PCC power pack [C] : 1P White b r a c k e t [ D ] ( T C / S C , P C C , S t a b i l i z e r ) ( 2...
Page 86: Duplex
12 June 1987 DUPLEX 1. lnvertor Unit Removal Turn off the main switch, and remove the rear and left covers (2 screws each). Remove two connectors [A]. Remove the invertor unit [B] (4 screws). 3-35...
Page 87: Duplex Transport And Fork Gate Units Removal
12 June 1987 2. Duplex Transport and Fork Gate Units Removal Turn off the main switch and open the front cover. Remove the settler bar [A], the lower inner cover [B] (2 screws), and Then, remove the duplex t h e t r a n s p o r t u n i t p o s t [ C ] ( 2 s c r e w s ) . delivery tray [D] (1 stud screw).
Page 88: Jogger Unit Removal
12 June 1987 3. Jogger Unit Removal Remove the rear cover (2 screws) and the toner collection bottle. (Refer to “Transport Unit Removal.”) Lower the power pack bracket. T h e n , r e m o v e t h e s e v e n c o n n e c t o r s [ A ] ( 2 P b l a c k , 2 P w h i t e , 2 P yellow, 3P black, 6P black, 3P white, 3P red) from the jogger unit.
Page 89: Duplex Pick-Up And Feed Rollers Replacement
12 June 1987 4. Duplex Pick-up and Feed Rollers Replacement screws). Open the front cover (2 thumb the settler bar and the duplex paper Remove the toner catch pan, actuator (1 snap ring - M3). and the feed roller [B] (1 snap ring Remove the pick-up roller [A] each).
Page 90: Duplex Separation Roller Replacement
12 June 1987 5. Duplex Separation Roller Replacement R e m o v e t h e j o g g e r u n i t . ( R e f e r t o “ J o g g e r U n i t R e m o v a l . ” ) Then remove the separation roller cap [A].
Page 91: Positioning And Entrance Actuator Rollers Replacement
12 June 1987 6. Positioning and Entrance Actuator Rollers Replacement Open the front cover. Remove the toner catch pan and the duplex paper actuator [A] (1 snap ring - M3). - Positioning Roller - 3. Remove the positioning roller [B] together with the drive belt [C] (1 snap ring).
Page 92: Duplex Pick-Up Solenoid Adjustment
12 June 1987 7. Duplex Pick-up Solenoid Adjustment Remove the jogger unit. (Refer to “Jogger Unit Removal.”) Loosen the two screws to shift the duplex pick-up solenoid bracket [A] fully to the left (rear view). Insert a 1.5 mm thickness gauge [B] between the plunger and the solenoid.
Page 93: Jogger Wire Replacement
12 June 1987 8. Jogger Wire Replacement (Refer to “Jogger Unit Removal.”) 1. Remove the jogger unit. 2. Slide both the front and rear jogger fences [A] to align the screws [B] and holes [C]. Then, remove the screws. 3. Unhook the spring [D] and remove the old wire [E]. 4.
Page 94: Copy Image
12 June 1987 COPY IMAGE 1. Vertical Magnification Adjustment : The vertical magnification is not within specifications. When : To maintain correct vertical magnification. Purpose Target : Adjust SP 43 (0.1 % / step, 15 steps) Measure : The compensation of the scanner speed is changed. Place scale exposure...
Page 95: Horizontal Magnification
12 June 1987 2. Horizontal Magnification When The horizontal magnification is not within specifications. After loosening the first scanner wire clamp. To maintain proper horizontal magnification. Purpose ± 0.5 % Target c l a m p ( r o u g h first scanner wire...
Page 96: Focus Adjustment
12 June 1987 3. Focus Adjustment When : The copy image is out of focus. After adjusting the horizontal magnification. Purpose : To maintain the correct focus. Target : The copy image keeps proper focus. Measure : Adjust SP 47 (0.1 % per step, 15 steps) : T h e f o u r t h a n d f i f t h m i r r o r a s s e m b l y h o m e p o s i t i o n c h a n g e s t h e d i s t a n c e b e t w e e n t h e o r i g i n a l a n d t h e drum surface.
Page 97: Uneven Exposure Adjustment
12 June 1987 4. Uneven Exposure Adjustment When The exposure is uneven. Purpose To maintain even exposure. Target T h e s i d e - t o - s i d e v a r i a t i o n o f t h e g r a y s c a l e s o f t h e test chart should be less than one level.
Page 98: Light Intensity Adjustment
12 June 1987 5. Light Intensity Adjustment When : Every call Purpose : To maintain the correct light intensity. Target : S e c o n d l e v e l o f t h e s t a n d a r d t e s t c h a r t s h o u l d b e slightly visible or there is no background on the copy w h e n t h e s e c o n d l e v e l o f t h e d e n s i t y c o n t r o l i s selected.
Page 99: Ads Voltage Adjustment
12 June 1987 7. ADS Voltage Adjustment When ADS voltage is not within specifications (from 2.6 to 3.1 volts). A f t e r r e p l a c e m e n t o f e i t h e r e x p o s u r e l a m p , a c d r i v e PCB, main PCB or ADS sensor.
Page 100: Ads Operation Checking
12 June 1987 8. ADS Operation Checking When : Problem with ADS mode occurs. Purpose : T o c h e c k i f A D S c o n t r o l s d e v e l o p m e n t b i a s v o l t a g e properly.
Page 101: Ow/Ol Sensor Voltage Adjustment
12 June 1987 9. OW/OL Sensor Voltage Adjustment When : Every call Purpose : To maintain correct APS mode operation. Target : OW and OL sensor voltages are from 2.6 to 3.1 volts Voltage Checking Measure : Set SP 58 : O W s e n s o r v o l t a g e ( V w ) a n d t h e O L s e n s o r v o l t a g e (VL) are displayed on the guidance display.
Page 102: Ol Sensor Length Sensing Adjustment
12 June 1987 10. OL Sensor Length Sensing Adjustment When : Problems with APS occur. After replacement of either main PCB, optics PCB or scanner drive motor. Purpose : To check and adjust OL sensor length sensing. Target : 420 mm with A3 paper 432 mm with LDG (11”...
Page 103: Registration Adjustment
12 June 1987 12. Registration Adjustment When : Registration is not within specifications. Purpose : To maintain proper registration. : 0 ± 2 mm Target Measure : SP 42 (0.6 mm/step, 15 steps) The registration roller start timing can be changed. 1.
Page 104: Charge Corona Wire Replacement
12 June 1987 CORONA 1. Charge Corona Wire Replacement Remove the drum inner cover [A] (1 screw). Unplug the charge corona connectors [B] and take out the charge corona unit [C]. R e m o v e t h e f r o n t [ D ] a n d r e a r [ E ] e n d b l o c k c o v e r s ( f r o n t - 3 screws).
Page 105 12 June 1987 6. Unhook the tension spring [A] and take off the old corona wire [B]. 7. Clean the endblock, endblock covers, and the corona unit casing with a blower brush and dry cloth. 8. Hook the corona wire to the front anchor post. 9.
Page 106: Pre-Quenching Corona Wire Replacement
12 June 1987 2. Pre-quenching Corona Wire Replacement 1. Remove the pre-quenching corona unit. 2. Remove the rear endblock cover [A]. 3. Remove the front endblock cover [B] and take the old corona wire [C] off the front spring [D]. 4.
Page 107: Transfer And Separation Corona Wires Replacement
12 June 1987 3. Transfer and Separation Corona Wires Replacement O p e n t h e f r o n t c o v e r a n d r e m o v e t h e T C / S C u n i t c o v e r [ A ] ( 2 screws).
Page 108: Charge Cleaner Drive Wire Replacement
12 June 1987 4. Charge Cleaner Drive Wire Replacement ( R e f e r t o “ C h a r g e C o r o n a W i r e R e m o v e t h e c o r o n a w i r e s .
Page 109: Tc/Sc Cleaner Drive Wire Replacement
12 June 1987 5. TC/SC Cleaner Drive Wire Replacement (Refer to “Transfer and Separation Corona 1. Remove the TC/SC wires. Wires Replacement.”) 2. Remove the rear endblock [A] (1 screw) while holding it firmly, since it may spring away. Then, remove the drive pulley [B]. 3.
Page 110: Drum Current Adjustment Preparation
12 June 1987 6. Drum Current Adjustment Preparation NOTE: The drum current varies with environmental conditions such T h e d r u m c u r r e n t as humidity and atmospheric pressure. s h o u l d b e c h e c k e d a n d a d j u s t e d o n l y w h e n t h e c o r o n a power pack replaced...
Page 111 12 June 1987 Clean all corona units including the corona wires. Disconnect the connector [A] on the main motor to inhibit the drum shaft from rotating during adjustment. Plug a switching PCB [B] into CN3 of the TC/SC power pack PCB [C]. C o n f i r m t h a t t h e D I P s w i t c h e s f a c e t o w a r d t h e p a p e r f e e d c o n t r o l PCB.
Page 112: Charge Corona
12 June 1987 Charge Corona Optimum Adjustment Value: DC + 92.0 ± 1.0µA CAUTION: Make sure that the main switch is turned off when you touch the drum shoe. Reinstall the drum stay (1 screw and 1 knob) and the charge corona unit.
Page 113: Transfer Corona
12 June 1987 Transfer Corona Optimum Adjusting Value: DC + 18.5 ± 1.0µA Reinstall the TC/SC corona unit and position the drum shoe at the center of the shaft, so that the axis of the current sensing plate [A] is aligned with the transfer corona wire [B]. Select the dc 200 µA range of the digital multimeter.
Page 114: Separation Corona
12 June 1987 Separation Corona Optimum Adjusting Values: A C 5 7 . 0 ± 2 . 0 µ A ( D 1 ) DC -8.0 ± 1.0 µA (leading edge: D1) DC -2.5 ± 1.0 µA (normal: D1 & D2) Reinstall the TC/SC corona unit, and position the drum shoe at the center of the shaft so that the axis of the current sensing plate [A] is aligned with the separation corona wires [B] as shown.
Page 115 12 June 1987 Pre-Cleaning Corona Optimum Adjusting Values: A C 4 6 . 0 ± 2 . 0 µ A DC -24 ± 1.0 µA Reinstall the cleaning unit, and position the drum shoe at the center o f t h e s h a f t s o t h a t t h e a x i s o f t h e c u r r e n t s e n s i n g p l a t e [ A ] i s aligned with the PCC wire [B].
Page 116 12 June 1987 Pre-Quenching Corona Optimum Adjusting Value: DC +17.0 ± 2.0 µA 1 . D i s c o n n e c t t h e c o n n e c t o r o f t h e c l e a n i n g b i a s r o l l e r a t t h e p o w e r p a c k a s t h e o n t i m i n g o f t h e c l e a n i n g b i a s r o l l e r a n d t h e p r e - quenching corona are the same.
Page 117: Power Supply Unit Removal
12 June 1987 OTHERS 1. Power Supply Unit Removal 1. Turn off the main switch. 2. Open the front cover, and remove the left inner cover (4 screws). Then, disconnect the 2P white connector [A] from the power supply unit. 3.
Page 118: Electrical Data
SECTION 4 ELECTRICAL DATA...
Page 119: Main Pcb Schematic
CONTENTS Main PCB Schematic ................4- 1 Optics PCB Schematic .
Page 122: Document Feeder
SECTION 5 DOCUMENT FEEDER...
Page 123 CONTENTS Installation 1. Accessory Check ................. . 5 - 1 2.
Page 124 12 June 1987 INSTALLATION 1. Accessory Check condition of the accessories in the box according Check the quantity and to the following list: ................1 Original Exit Guide .
Page 125: Installation Procedure
12 June 1987 2. Installation Procedure 1. Remove all the external strips of tape [A]. 2. Turn off the main switch of the copier, and exchange the following parts: Remove Install Left Scale [B] Exit Guide [C] Flip Scale [D] Flip Scale Spring [E] Pan Head Screw - M4 x 6 [F] 2 Flathead Screw - M4 x 6 [G]...
Page 126 12 June 1987 t h e t w o s c r e w s [ A ] ( p a n h e a d s c r e w s w i t h T e m p o r a r i l y s e c u r e washer M4 x 10) in the holes [B] on the upper cover, and install the DF.
Page 127: Tapping Screw M4 X 8
12 June 1987 Install the original feed table [A] on the right side of the belt unit (4 pan head screws - M4 x 6). (Be sure to engage the 2 hooks [B] of the original table with the docking holes [C] of the belt unit.) Install the original table cover [D] under the original table (3 pan head s c r e w s - M4 x 6).
Page 128 12 June 1987 14. Turn on the copier main switch, and set SP 72-1 to enable ARDF operation. ( R e f e r t o t h e c o p i e r i n s t a l l a t i o n p r o c e d u r e f o r S P accessing.) 15.
Page 129 12 June 1987 (Reverse Side Original) f) Turn off the copier main switch and set DIP SW 101 [A] on the DF main PCB as follows: ON : 101-3, 4 OFF : 101-1, 2 g ) T u r n o n t h e c o p i e r m a i n s w i t c h a n d s e t t h e t e s t c h a r t o n t h e feed-in table.
Page 130 12 June 1987 16. Turn off the copier main switch and all the switches of the DIP SW 101 [A] on the DF main PCB. 17. Reinstall all covers. NOTE: When reinstall the DF cover, make that the belt holders [B] do not ride on the ribs [C] of the DF cover.
Page 131: Replacement And Adjustment
12 June 1987 REPLACEMENT AND ADJUSTMENT 1. DF Belt Drive Motor Speed Adjustment NOTE: T h i s a d j u s t m e n t s h o u l d b e d o n e w h e n t h e D F m a i n b o a r d i s replaced.
Page 132 12 June 1987 Example: Motor speed = 2,612 rpm When SW 101 is not pressed, “26” is displayed. When SW 101 is pressed, “12” is displayed. 6. Adjust the motor speed to 2,600 ± 30 rpm by turning VR103 on the DF main board.
Page 133: Sorter
SECTION 6 SORTER...
Page 134 Installation 1. Accessory Check ................. . 6- 1 2.
Page 135: Installation
12 June 1987 INSTALLATION 1. Accessory Check condition of the accessories in the box according Check the quantity and to the following list: ................1 Relay Guide .
Page 136: Installation Procedure
12 June 1987 2. Installation Procedure 1. Remove the strips of tape [A]. 2. Open the sorter top cover [B], and remove the side covers [C] (2 screws each). Remove the shipping retainers [D] (2 screws each). 3. Exchange the relay guide [E] (1 screw) with the relay guide [F] from accessories.
Page 137 12 June 1987 6. Remove the receiving tray [A] and the rear cover [B] of the copier (2 screws). Swing out the main board [C] (2 screws). CAUTION: Be careful not to damage the fiber optics cable. 7. Remove the five plastic caps [D] from the left cover. 8.
Page 138 12 June 1987 Secure the sorter ground wire [A] (1 screw) (toothed washer [B] is also to be installed for European version). Connect the three connectors as follows: Red 2P [C] to Red 2P free White 4P [D] to white 4P free White 12P [E] to CN108 on the main PCB Reinstall the main PCB (2 screws).
Page 139: Replacement And Adjustment
12 June 1987 REPLACEMENT AND ADJUSTMENT 1. Bin Drive Belt Replacement When the duplex unit is not installed, it is not necessary to perform steps 2 to 4. Note the orientation of the flat surfaces of each pulley shaft. Remove the sorter front [A] and rear [B] covers (2 screws each). Remove the rear cover of the copier (3 screws).
Page 140 12 June 1987 6. Remove the tension spring [A]. 7. Remove the screws from the tension plate [B]. When mounting the new belt, position the drive shaft bin pulleys [C] so that the flat surface of each pulley shaft is oriented the same as it was prior to removing the belt.
Page 141: Bin Drive Motor Replacement
12 June 1987 2. Bin Drive Motor Replacement Remove the drive belt. (See the preceding procedure.) Disconnect the 3p connector [A] from the sorter control board. Remove the helical wheel cover [B] (1 screw). Disconnect the 2p connectors [C] from the motor capacitor [D] and the connectors [E] from the overrun switch [F].
Page 142: Bin Replacement
12 June 1987 3. Bin Replacement When reinstalling the bins, first remove the drive belt. 1. Remove the front and the rear covers (2 screws each). 2. Remove the helical wheel cover [A] (1 screw). 3 . S l i g h t l y m o v e b o t h h e l i c a l w h e e l s [ B ] a w a y f r o m t h e s o r t e r a f t e r removing the 2 helical wheel bracket [C] fixing screws.
Page 143: Exit Roller Drive Motor Replacement
12 June 1987 4. Exit Roller Drive Motor Replacement Remove the sorter unit from the copier. (Perform steps 2 to 4 of “Bin Drive Belt Replacement”.) Remove the sorter front cover (2 screws). Remove the roller drive belt [A]. Remove the pulley [B] from the exit roller motor (E-ring). Disconnect the motor connector [C].
Page 144: Lower Exit Roller Unit And Exit Sensor Replacement
12 June 1987 5. Lower Exit Roller Unit and Exit Sensor Replacement Remove the sorter unit from the copier. (Perform steps 2 to 4 of “Bin Drive Belt Replacement”.) Open the upper safety cover [A] of the sorter [A] and pull the upper exit roller unit [B] up out of the guide rails as shown.
Page 145 12 June 1987 4. Remove the round belt [A]. 5. Remove the lower exit roller unit [B] from the sorter (4 screws). 6. Remove the exit sensor [C] shown (1 screw). 6-11...
Page 146 SECTION 7 LARGE CAPACITY TRAY (1,000 SHEETS)
Page 147 CONTENTS Installation 1. Accessory Check ................. . 7- 1 .
Page 148: Installation
12 June 1987 INSTALLATION 1. Accessory Check Check the quantity and condition of the accessories in the box according to the following list: ..................1 Bolt - M4 x 12 .
Page 149: Installation Procedure
12 June 1987 2. Installation Procedure NOTE: L C T c a n o n l y b e i n s t a l l e d w i t h t h e s y s t e m t a b l e o r t h e cassette bank.
Page 150 12 June 1987 R e m o v e t h e r e a r c o v e r [ A ] ( 2 s c r e w s ) , a n d r e m o v e t h e t o n e r collection bottle [B].
Page 151 12 June 1987 10. Disconnect CN406 [A], CN408 [B], and CN409 [C] on the feed control board. 11. Connect the six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows: T R A Y CONTROL BOARD...
Page 152 12 June 1987 13. ReinstaIl the toner collection bottle and the rear cover. 14. Plug in the power supply cords of both the large capacity tray and the copier. 15. Load paper into the tray. 16. Turn on the main switch of the copier, and check the tray operation. 17.
Page 153: Replacement And Adjustment
12 June 1987 REPLACEMENT AND ADJUSTMENT 1. Tray Down Sensor and Positioning Switch Replacement Open the side cover and remove the front cover (2 screws and 1 connector) and rear cover (4 screws). Remove the top cover. Remove the stopper bar assembly (2 screws). Remove the two (2) post tops and two paper guides (1 long and 2 short screws each).
Page 154 12 June 1987 7. Loosen the front wire tightener (1 screw). 8. Remove the right lift rod from the braces (front side first). 9. Disengage the front end of the left lift rod by raising it midway; then, lift it out from the top. 10.
Page 155: Paper Size Sensor Replacement
12 June 1987 2. Paper Size Sensor Replacement 1 1 o f t r a y d o w n s e n s o r a n d p o s i t i o n i n g s w i t c h steps replacement.
Page 156: Tray Wire Replacement
12 June 1987 3. Tray Wire Replacement Unplug the tray power supply cord. Front Wire - Remove the following parts: Front cover (2 screws and 1 connector) harness (1 screw) Nylon clamp holding the operation board - Rear Wire - Remove the following parts: Rear cover (4 screws) main board (1 screw, 5 connectors,...
Page 157 12 June 1987 - Common Procedure for Front and Rear Wire - The running directions for front and rear wire are opposite. Loosen the wire tightener (1 screw). Insert the bead (A) (unmarked) into a slot of the drive pulley. L o o p t h e w i r e a r o u n d t h e d r i v e p u l l e y , as shown (one and a half turns).
Page 158 12 June 1987 Move the rods up and down manually to ensure that the drive wire does not overlap on the pulley. Tighten the wire via the tension (1 screw). Reassemble. 7-11...
Page 159: Paper Volume Cord Replacement
12 June 1987 4. Paper Volume Cord Replacement 1. Unplug the tray and remove the rear cover (4 screws). 2. Remove the transformer assembly with the tray main board (1 screw, 5 connectors, and 1 nylon clamp). 3. Remove the drive motor assembly with the paper volume detection assembly (2 screws and 2 connectors).
Page 160 12 June 1987 Insert the paper volume cord pulley and washer. Partially tighten the screw. NOTE: Align the slot of the paper volume string pulley with the slot of the drive shaft. Pull the ends of the cord to stretch it before tightening the screw and cutting off the excess cord.
Page 161: Side Registration Adjustment
12 June 1987 5. Side Registration Adjustment A D J U S T M E N T S T A N D A R D : A = 297 to 299.5 mm B = 14.0 ± 1 mm The pinion bracket [C] has 8 mm of play for side registration adjustment. If the image is shifted to the front [D], move the pinion bracket in the direction of arrow E: if the image is shifted to the rear [F], move the pinion in the direction of arrow G.
Page 162 12 June 1987 Loosen the 2 screws securing the pinion bracket [C]. Loosen the screw securing the guide post lock plate [D]. Move the pinion bracket while holding the pinion so that the pinion does not turn. (The front and rear guide posts must be equidistant from the center.) Tighten the screws securing the pinion bracket.
Page 163 SECTION 8 LARGE CAPACITY TRAY (2,500 SHEETS)
Page 164 CONTENTS Installation 1. Accessory Check ................. . 8 - 1 2.
Page 165 12 June 1987 INSTALLATION 1. Accessory Check Check the quantity and condition of the accessories in the box according to the following list: ................... 2 Holder Plate .
Page 166 12 June 1987 2. Installation Procedure NOTE: L C T c a n o n l y b e i n s t a l l e d w i t h t h e s y s t e m t a b l e o r t h e cassette bank.
Page 167 12 June 1987 8. If a customer requests a different paper size from that initially set, c h a n g e t h e p o s i t i o n o f t h e s i d e p o s t s a c c o r d i n g l y . ( A 4 s i d e w a y s d o e s n o t n e e d t h e f r o n t s i d e p o s t ) .
Page 168 12 June 1987 11. Disconnect CN406 [A], CN408 [B], and CN409 [C] on the feed control board (right rear corner of the copier). 12. Connect the six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows: T R A Y CONTROL BOARD...
Page 169 12 June 1987 14. Reinstall the toner collection bottle and the rear cover. 15. Plug in the power supply cords of both the large capacity tray and the copier. 16. Load paper into the tray. 17. Turn on the main switch of the copier and, check the tray operation. 18.
Page 170 SECTION 9 CASSETTE BANK...
Page 171 CONTENTS Installation 1. Accessory Check ............
Page 172 12 June 1987 INSTALLATION 1. Accessory Check Check the quantity and condition of the accessories in the box according to the following list: ..............1 1.
Page 173 12 June 1987 2. Installation Procedure Remove the external strips of tape [A]. Remove the right cover (4 screws) and the left cover (2 screws), then remove the right and left retainers [B] (4 screws each) and the front and rear retainers [C] (1 screw each) from the paper feed unit.
Page 174 12 June 1987 Remove the copier rear cover [A] (2 screws) and the toner collection bottle [B]. Connect the 14P connector [C] of the cassette bank to CN413 on the paper feed control board [D] of the copier. Connect the free con- nectors of the cassette bank to the free connectors of the copier (Red 2P [E] &...
Page 175: Troubleshooting
SECTION 10 TROUBLESHOOTING...
Page 176 CONTENTS Service Call Conditions ................10- 1...
Page 177: Service Call Conditions
12 June 1987 SERVICE CALL CONDITIONS Code #11: Exposure Lamp Malfunction Definition: Lights if the lamp filament breaks or if the lamp turns on during stand-by. Observation: When the main switch is turned on, call service code “11” is displayed. Points to Check: If the lamp is lit during the stand-by mode check CN103-5 on the main If it is not lit during copy cycle, check CN501-6 on the ac drive...
Page 178 12 June 1987 Code #22: Scanner Home Position Not Off Definition: During a copy cycle, code #22 lights if the scanner drive motor is turning and the home position sensor is deactuated and stays deactuated. Observation: D u r i n g a c o p y c y c l e , t h e s c a n n e r l e a v e s t h e h o m e p o s i t i o n , a n d t h e n stops.
Page 179 12 June 1987 Code #28: Lens Home Position Not On Definition: Lights if the lens is moving towards enlargement, and the H.P. sensor stays at a LOW signal level for longer than 3.82 seconds. Observations: 1) The lens always moves toward enlargement at power-up, and when in the ready condition the reproduction ratio is changed.
Page 180 12 June 1987 Code #2A: 4th/5th Mirror Home Position Not On Definition: L i g h t s w h e n t h e 4 t h / 5 t h m i r r o r s e n s o r i s n o t a c t u a t e d w i t h i n 1 . 8 3 seconds after the mirror motor is turned on.
Page 181 12 June 1987 Code #2D: No Encoder Output Definition: Lights when the output frequency from the encoder is not detected for 490 milliseconds after the scanner motor is energized. Observation: 1) At power-up, the scanner overdrives home position. 2) During the copy cycle the scanner at first moves, then stops. 3) The scanner overruns home position when it returns.
Page 182 12 June 1987 Code #53: Thermistor Blown Definition Lights if the fusing thermistor is open or shorted. Observation Code #53 is displayed immediately after the main switch is turned on. Points to Check Disconnect the white thermistor connector on the front side of the fusing unit.
Page 183 12 June 1987 Code #61: Pulse Generator Malfunction Definition The CPU does not receive a pulse for a period longer than a 4.5 seconds during a copy cycle. Observation When the start key is pressed, there is no machine activity except for Code #61 is displayed in the the scanner motor and main drive motor.
Page 184 12 June 1987 Code #91: Total Counter Malfunction Definition Lights if the total counter is not set or is defective. Observation Total counter does not click during copy cycle. Points to Check Check the voltage at CN102-A25 on the main board. Check the total counter.
Page 185 SECTION 11 FT6620...
Page 186 CONTENTS ....................11- 1 Manual Level .
Page 187 Front to Back: Within 5 mm (0.2”) of level Right to Left: Within 5 mm (0.2”) of level Screw the leveling feet [A] up or down to level the machine. POWER SOURCE Input voltage Level 110 V/60 Hz - 15A 115 V/60 Hz - 15A 220 V/50 Hz - 8A 240 V/50 Hz - 8A...
Page 188: Accessory Check
ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to the following list: Middle East Europe & Asia Editing Sheet Sort/Stack Key Top Sort/Stack Key Cover NECR Cassette – Large Cassette – Small Paper Size Actuator Plate Paper Size Decal Toner Catch Pan...
Page 189: Installation Procedure
INSTALLATION PROCEDURE NOTE: -USA version- The platen cover and the original stacker are needed as options if DF is not to be installed. Also, the copy tray is needed if the sorter is not to be installed. -European version- The platen cover and the original stacker are needed as options if DF is not to be installed.
Page 190 1. Remove the strips of tape [A], and open the right and left doors. 2. Remove the strips of tape as follows: Non-duplex model – – [B] Duplex model – – [B + C] 3. Remove the fork gate unit support cushion [D] (Duplex model only). 4.
Page 191 5. Remove the upper rear cover (4 screws), the upper left cover [A] (2 screws), and the scanner lock plate [B] (1 screw). NOTE: Reinstall the screw for future use. Do not throw away the scanner lock plate. It is necessary to reinstall it if the copier is to be transported long distances (by vehicle).
Page 192 10. Remove the lower right cover [A] (4 screws) and the lower left cover [B] (2 screws), then remove two retainers [C] (4 screws each). 11. Pull the drawer [D] all the way out, and remove the strips of tape [E]. 12.
Page 193 13. European version only: – 220 to 240 volts conversion – a) Remove the left inner cover [A] (4 screws). b) Disconnect the wire from the 220 volt terminal [B], and connect this wire to the 240 volt terminal [C] as shown. –...
Page 194 14. Reinstall the fusing unit. 15. remove the image density sensor cover [A] 16. Pull down the toner bottle holder [B], lower the transport and separation corona unit [C], and remove the drum inner cover [D] (1 screw). 17. Put a sheet of paper [E] on the transport and separation corona unit. 18.
Page 195 23. Pull out the drum protective sleeve [A] from the drum. NOTE: Save the drum protective sleeve for future use when servicing the copier. 24. Reinstall all removed parts, and return them to their original position. 25. Remove the toner tank plug [B] and load the toner bottle onto the bottle holder. Then, fix the bottle with the lever [C], and raise the holder [D] up to the bracket.
Page 196 27. Install the platen cover [A] (2 stud screws) and the original holder [B] (Two sided tape) as necessary. 28. Remove the DIP switch cover [C] (1 screw), and turn on DIP switch 801-8 [D]. Then, plug in the machine and turn on the main switch. 29.
Page 197 30. Put five sheets of white paper (A3 of 11” x 17”) on the exposure glass. 31. Set SP 10 for drum conditioning. 32. After the warm up period is completed, press the Start Key to start drum conditioning. (100 is automatically displayed on the copy counter by SP 10). 33.
Page 198 CASSETTE MODIFICATION 1. Remove the cassette cover. 2. Remove the side fences [A] (1 screw each) and the bottom plate [B]. 3. Reposition the rear fence [C] (1 screw) in the desired paper size position. NOTE: Paper size positions are shown on the inside of the cassette. 4.
Page 199 KEY COUNTER HOLDER INSTALLATION 1. Remove the front cover (2 screws). 2. Remove the right inner cover (4 screws) and right front cover (1 screw). 3. Remove the cover plate [A] and fixing plate [B] from the key counter bracket [C]. 4.
Page 200: Optics
OPTICS 1. Exposure Glass Removal 1. Remove the left scale [A] (2 short screws). 2. Grasp the left edge of the exposure glass [B] and lift it up slightly. Slide the other edge out from under the right glass holder. Remove the exposure glass.
Page 201: Development
DEVELOPMENT 1. Developer Replacement R a i s e t h e d e v e l o p m e n t u n i t r e l e a s e l e v e r [ A ] a n d t a k e o u t t h e Then, place it on a sheet of paper.
Page 202: Toner Collection Bottle
2 . T o n e r C o l l e c t i o n B o t t l e C l e a n i n g Remove the toner collection bottle cover [A] (2 screws). Disconnect the toner overflow sensor connector [B], and remove the bottle [C].
Page 203: Paper Feed
PAPER FEED 1. Pick-up, Paper Feed and Separation Rollers Replacement - Pick-up and Feed Rollers - 1. Remove the paper feed guide plate [A] (2 screws). Then, remove the snap ring [B], and replace the rollers [C]. - Separation Roller - 1.
Page 204: Transport Unit Removal
2. Transport Unit Removal Remove the rear cover (2 screws) and the toner collection bottle. Disconnect the connectors from the following components: TC/SC power pack [A] : Two 1P White Quenching Stabilizer [B] : 3P Red 3P White PCC power pack [C] : 1P White L o w e r t h e p o w e r p a c k b r a c k e t [ D ] ( T C / S C , P C C , S t a b i l i z e r ) ( 2 screws).
Page 205: Duplex
DUPLEX 1. Invertor Unit Removal 1 . T u r n o f f t h e m a i n s w i t c h , a n d r e m o v e t h e r e a r a n d l e f t c o v e r s ( 2 screws each).
Page 206: Duplex Transport And Fork Gate Units Removal
2. Duplex Transport and Fork Gate Units Removal Turn off the main switch and open the front cover. Remove the settler bar [A], the lower inner cover [B] (2 screws), and t h e t r a n s p o r t u n i t p o s t [ C ] ( 2 s c r e w s ) . Then, remove the duplex delivery tray [D] (1 stud screw).
Page 207: Jogger Unit Removal
3. Jogger Unit Removal Remove the rear cover (2 screws) and the toner collection bottle. Lower the power pack bracket. (Refer to “Transport Unit Removal.”) T h e n , r e m o v e t h e s e v e n c o n n e c t o r s [ A ] ( 2 P b l a c k , 2 P w h i t e , 2 P yellow, 3P black, 6P black, 3P white, 3P red) from the jogger unit.
Page 208: Others
OTHERS 1. Power Supply Unit Removal Turn off the main switch. Open the front cover, and remove the left inner cover (4 screws). Then, disconnect the 2P white connector [A] from the power supply unit. Remove the rear cover (2 screws) and the main board [B] (2 screws, Then, remove the 16P white connector leave connectors inserted).
Page 209 SECTION 1 2 15 BIN SORTER...
Page 210 Installation 12- 1 1. Accessory Check ................. . 1 2 - 2 2.
Page 211 1 Feb. ’88 INSTALLATION 1 . A C C E S S O R Y C H E C K Check the quantity and condition of the accessories in the box according to the following list. Installation Procedure ....1 NECR .
Page 212 1 Feb. ’88 I N S T A L L A T I O N P R O C E D U R E 1. Remove the tape holding the upper cover [A]. 2. Remove the two strips of tape holding the relay guide plates [B] and take out the cushion block [C].
Page 213 1 Feb. ’88 6. Turn off the main switch of the copier. 7. Remove the rear [A] and left covers [B] of the copier (6 screws). 8. Remove the 5 plastic caps [C] from the docking holes. 9. Remount the left cover. 12-3...
Page 214 1 Feb. ’88 10. Screw in the two mounting studs [A], then install the sorter adapter [B] with two screws [C]. 11. Remove the upper cover [D] (3 screws). 12. Remove the front [E] and rear covers [F] of the sorter (6 screws). 12-4...
Page 215 13 . Mount the sorter on the copier through the docking holes [A]. Pass the sorter’s harnesses through the rectangular docking hole [B]. Remove the main board shielding plate (2 screws) and swing the board [C] to the left (2 screws), then connect the red 2P connector [D] to the red 2P free connector and the white 4P connector [E] to the white 4P free con- nector.
Page 216 1 Feb. ’88 19. Install the interrupt bin [A]. Then starting from bottom to top, install the other bins [B] as shown. N O T E : Make sure that the bins lock in place when they are installed. 2 0 . Peel off the panel cover [C] at the left end of the operation panel.
Page 217 1 Feb. ’88 REPLACEMENT AND ADJUSTMENT 1 . S O R T E R R E M O V A L Remove the rear cover of the copier (4 screws). Open the sorter cover and remove the upper cover [A] of the sorter (3 screws).
Page 218 1 Feb. ’88 2 . I N L E T S E N S O R R E P L A C E M E N T Turn off the main switch. Remove the sorter from the copier. (See Sorter Removal.) Disconnect the harness from the inlet sensor board installed under the lower relay guide plate [A].
Page 219 1 Feb. ’88 3 . J A M S E N S O R R E P L A C E M E N T * Upper Jam Sensor (Photo-transistor) 1. Turn off the main switch. 2. Open the sorter cover and remove the upper cover (3 screws). 3.
Page 220 1 Feb. ’88 4 . S P O N G E R O L L E R R E P L A C E M E N T 1. Turn off the main switch. 2. Remove the sorter from the copier. (See Sorter Removal.) 3 .
Page 221 1 Feb. ’88 5. From the sorter front side, release the belt tightener bracket [G] (1 screw). 6. Remove the sponge roller drive pulley [H] (1 Allen screw). 7. Remove the roller bearings [I] from the front and the rear of the roller shaft. 8.
Page 222 1 Feb. ’88 5 . D C M O T O R R E P L A C E M E N T 1. Turn off the main switch. 2. Remove the lower guide plate with the upper guide plate. (See Sponge Roller Replacement step 1 to step 4.) 3.
Page 223 1 Feb. ’88 SERVICE TABLES 1. LEDs The 3 LEDs on the sorter main board indicate signals as follows: LED NO. Lights when sensor below is activated LED 100 Jam Sensor Upper (Photo Tr) Inlet Sensor LED 101 LED 102 Jam Sensor Lower (LED) 2.
Page 224 1 Feb. ’88 3. Service Program Mode Three sorter functions can be accessed from the copier by using the SP mode. (Refer to the copier manual’s “SERVICE PROGRAM MODE OPERA- TION” for the SP access procedure.) Factory Function Mode No. Date Comments Setting...
Page 225 Location of Unit ......3 1. Exterior ......4 2.
Page 226: Location Of Unit
LOCATION OF UNIT Jan. 15, ’88...
Page 227: Exterior
1. EXTERIOR Jan. 15, ’88...
Page 228 1. EXTERIOR Jan. 15, ’88 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A455 6411 A455 1411 Mounting Stay Jam Clearance Cover 6769 1127 Lower Mounting Stud 6769 6142 Hinge - Jam Clearance Cover 5895 3251 Bracket A455 7117...
Page 229: Transport Section
2. TRANSPORT SECTION Jan. 15, ’88...
Page 230 2. TRANSPORT SECTION Jan. 15, ’88 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A455 4531 Spacer A438 7102 Guide Plate Decal - 2 A455 5430 Upper Sensor Board 1204 1211 Microswitch 1204 1321 Microswitch 6769 5631 Front Bracket - Sorter Cover SW...
Page 231: Electrical Component
3. ELECTRICAL COMPONENT Jan. 15, ’88...
Page 232 3. ELECTRICAL COMPONENT Jan. 15, ’88 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 0574 0040E Hexagon Headless Set Screw - M4x4 A455 5400 Transformer - 46V/23V 0314 0060W Philips Pan Head Screw - M4x6 A455 4521 DC Power Supply Bracket 0314 0080W Philips Pan Head Screw - M4x8...
Page 233: Main Control Board
Jan. 15, ’88 4. MAIN CONTROL BOARD...
Page 234 4. MAIN CONTROL BOARD Jan. 15, ’88 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A455 5500 1408 0459 Main Control Board IC - HA17393 A455 5503 1407 0975 IC - MBM2764-30 IC - HD7407D 1407 1850 IC - TD62601P 1407 0602...
Page 235: Dc Control Board
5. DC CONTROL BOARD Jan. 15, ’88...
Page 236 5. DC CONTROL BOARD Jan. 15, ’88 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A455 5530 DC Control Board 1402 0601 Rectifier - RBV - 401 5937 5604 IC - SI - 3242P 1401 0832 Diode - DSA1A1 1102 0960...
Page 237: Main Harness
Jan. 15, ’88 6. MAIN HARNESS...
Page 238 6. MAIN HARNESS Jan. 15, ’88 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A455 5300 Main Harness 1204 1321 Microswitch 6769 5631 Front Bracket - Sorter Cover SW 1204 1211 Microswitch 6769 5632 0313 0350W Philips Pan Head Screw - M3x35 Rear Bracket - Sorter Cover SW...
Page 239: Interface Harness
7. INTERFACE HARNESS Jan. 15, ’88...
Page 240 Jan. 15, ’88 7. INTERFACE HARNESS Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1102 1919 Connector - 11P A455 5302 Interface Harness 1100 1327 Contact 1102 1515 Connector - 2P 1100 1241 Socket - Mate-N-Lock 1102 1524 Connector - 2P (Red) 1100 1239...
Page 241: Decal And Document
8. DECAL AND DOCUMENT Jan. 15, ’88...
Page 242 8. DECAL AND DOCUMENT Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A455 7211 Decal - Bin Number A455 7117 Decal - Misfeed A438 7101 Guide Plate Decal - 1 A438 7102 Guide Plate Decal - 2 A455 8610 Installation Procedure - English A455 8615...
Page 243: Parts Index
PARTS INDEX...
Page 244 Jan. 15, ’88 Page and Page and Description Parts No. Parts No. Description Index No. Index No. A455 1411 Mounting Stay A455 6411 5-36 Jam Clearance Cover A455 1911 Front Lock Bracket 5-43 A455 7117 Decal - Misfeed 19-2 A455 1921 Rear Lock Bracket A455 7117 Decal - Misfeed...
Page 245 Jan. 15, ’88 Page and Page and Description Parts No. Description Parts No. Index No. Index No. Spring Plate - Upper Drive Roller AA08 0040 Bushing - 4mm 5895 3225 5-26 5-46 AA14 8017 Stud - 28mm 5895 3238 Driven Guide Plate - Upper 5-27 5-35 AB01 1031...
Page 246 Jan. 15, ’88 Page and Page and Description Parts No. Parts No. Description Index No. Index No. 0313 0160W Philips Pan Head Screw - M3x16 6769 3111 Bin Gate 7-13 7-103 0313 0350W 6769 3131 Philips Pan Head Screw - M3x35 15-103 Lever - Bin Gate 0313 0350W...
Page 247 Jan. 15, ’88 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1100 1328 Contact 1105 0008 Nylon Clip - 2N 7-107 17-108 1101 0328 Connector Pin Contact 1105 0009 Nylon Clip - 5N 7-108 11-133 1102 0958 Connector - 2P...
Page 248 Jan. 15, ’88 Page and Page and Description Parts No. Description Parts No. Index No. lndex No. 1604 1372 Capacitor - 2200µF 25V 11-166 1604 1378 Capacitor - 1MF 50V 11-161 1604 1379 Capacitor - 2.2µF 50V 11-165 1604 1380 Capacitor - 3.3µF 50V 11-162 1604 1382...
Page 249 CS2080 Location of Unit ..... . . 1 1. Midi Sorter l ..... . . 2 2.
Page 250: Location Of Unit
LOCATION OF UNIT May 30, ’87...
Page 251: Midi Sorter Li
MIDI SORTER I May 30, ’87...
Page 252 1. MIDI SORTER I May 30, ’87 Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A411 8610 Installation Procedure - English 0314 0060W Philips Pan Head Screw - M4 x 6 A411 8611 Installation Procedure - 5 Language 0434 0080W Tapping Screw - M4 x 8 A411 7131...
Page 253 May 30, ’87 2. MIDI SORTER II...
Page 254 2. MIDI SORTER II May 30, ’87 Q’ty Per Index Index Q‘ty Per Parts No. Description Parts No. Description Assembly Assembly Middle Stay A411 2511 Upper Guide Plate - Transport A411 1611 A411 2651 Guide Roller - Small A411 2811 Paper Stopper 5205 5250 LED Sensor Type S...
Page 255: Sorter Board
3. SORTER BOARD May 30, ’87 PRINTED NUMBER ON THE BOARD SYMBOL NO. : : REFERENCE NUMBER OF NEXT PAGE INDEX No.
Page 256 3. SORTER BOARD May 30, ’87 Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 1611 4153 Resistor - 15KOHM 1/4T ±5% A411 5508 Sorter Main Board 1611 4221 Resistor - 220OHM 1/4T ±5% 1611 4272 Resistor - 2.7OHM 1/4T ±5% 1611 4331 Resistor - 330OHM 1/4W ±5%...
Page 257: Sorter Harness
4. SORTER HARNESS May 30, ’87...
Page 258 4. SORTER HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly A411 5600 Sorter Harness A411 5610 Sorter Interface Harness 1100 1042 Socket - Mate-N-Lock 1100 1043 Pin - Mate-N-Lock 1100 1168 Fastening Receptacle 1100 1169 Fastening Receptacle...
Page 259 PARTS INDEX...
Page 260 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A411 4511 Actuator - One Turn Sensor A411 1421 Side Stay 5- 35 3- 11 A411 4611 Lever - Home Position Sensor A411 1421 Side Stay 5- 47 5- 50...
Page 261 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5053 0447 Bushing - M6 5- 5 AA02 1004 Magnet - Upper Guide Plate 5- 19 5205 5250 LED Sensor Type S AA04 1004 5- 34 Transport Drive Belt 5- 44...
Page 262 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1100 1327 Contact 0313 0060W Philips Pan Head Screw - M3 x 6 5-106 9-107 1100 1328 Contact 0313 0120W Philips Pan Head Screw - M3 x 12 5-101 9-108 1102 0512...
Page 263 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 7-117 1600 0370 Resistor - 100OHM 1T ±5% Resistor - 1OHM 5T ±10% 7-118 1600 1038 Resistor - 220OHM 1W 7-119 1602 2627 7-120 1604 0967 Capacitor - 0.68µF 35V...
Page 264: Parts Lndex
DF51 Location of Unit ..... . . 1 1. DF I ......2 2.
Page 265 LOCATION OF UNIT 1. DF I 2. DF II 3. DF Ill...
Page 266 DF I May 30, ’87...
Page 267 DF I May 30, ’87 Index Q’ty Per Parts No. Description Parts No. Description Assembly Mylar - Original Guide A418 8611 Installation Procedure - English 5894 2747 A418 1260 A418 8616 Cork Pad Installation Procedure - 5 Language A418 5611 DF Main Board 5443 2657 Gear 28Z...
Page 268 2. DF II May 30, ’87...
Page 269 2. DF II May 30, ’87 Q’ty Per Index Index Q’ty Per Parts No. Description Parts No. Description Assembly Assembly 59182159 Gear - 24T 59182155 Registration Roller Release Arm 59182340 59185631 Paper Size Sensor 59182105 Eccentric Cam 59185722 Photosensor 59182156 Gear - 24T Registration Sensor Harness 59185821...
Page 270 3. DF Ill May 30, ’87...
Page 271 3. DF Ill May 30, ’87 Index Q’ty Per Q’ty Per Index Parts No. Description Parts No. Description Assembly Assembly A409 1198 Rear Side Plate - Exit Drive 5918 2289 Spring A409 1234 Exit Motor - DC 9W A409 5511 Inverter Solenoid A409 1197 Spacer - 10 x 16 x 1.6 mm...
Page 272 May 30, ’87 4. DF MAIN BOARD SYMBOL NO. : PRINTED NUMBER ON THE BOARD INDEX No. : REFERENCE NUMBER OF NEXT PAGE...
Page 273 4. DF MAIN BOARD May 30, ’87 Q’ty Per Index Index Q’ty Per Description Description Parts No. Parts No. Assembly Assembly 1407 1535 IC - TD62308AP A418 5611 DF Main Board 1408 0076 IC - µPC14312 A418 5603 IC - MBM2764-30 1408 0408 IC - PST518A 5918 5701...
Page 274 5. DF HARNESS May 30, ’87...
Page 275 May 30, ’87 5. DF HARNESS Q’ty Per Index Q’ty Per Index Parts No. Description Parts No. Description Assembly Assembly DF Main Harness A418 5811 Socket - MATE-N-LOCK 1100 1089 Socket - MATE-N-LOCK 1100 1147 Fastening Receptacle 1100 1169 Socket - MATE-N-LOCK 1100 1190 Socket - MATE-N-LOCK 1100 1240...
Page 277 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. A418 2517 Original Feed Table - LT/LDG 3- 30 A418 1139 Left Frame 7- 78 A418 2527 Original Feed Table - A3/A4 A418 1140 3- 30 Exit Guide Plate 7- 44...
Page 278 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. Bushing - 8mm A409 1133 Front Frame 5053 0223 5- 18 7- 58 5053 0447 Bushing - 6 x 10 x 6 mm A409 1138 Exit Roller Bracket 5- 15...
Page 279 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. Middle Drive Shaft Relay Roller Shaft 5918 2311 5894 2413 7- 10 5- 71 Mylar - Original Guide 5918 2313 Pulley - 30T 5894 2747 3- 32 7- 13...
Page 280 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0313 0040W Philips Pan Head Screw - M3 x 4 Belt Release Bracket 7- 62 5-110 5918 3365 0313 0040W Belt Drive Roller Philips Pan Head Screw - M3 x 4 7-118 5918 3369...
Page 281 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1102 1964 Connector - 2P 0720 0060E Retaining Ring - M6 11-118 5-104 1102 1965 Connector - 3P 0720 0060E Retaining Ring - M6 11-119 7-117 1102 1966...
Page 282 May 30, ’87 Page and Page and Parts No. Parts No. Description Description Index No. Index No. 1610 0067 Resistor - 4.7KOHM 1/8W ±5% 1408 0076 IC - µPC14312 9-126 9-161 1610 0069 Resistor - 6.8KOHM 1/8W ±5% 1408 0408 IC - PST518A 9-127 9-162...
Page 283 RICOH FT5580/5590 P A R T S C A T A L O G RICOH COMPANY, LTD. First Edition May 1987...
Page 284 PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of this parts on this machine. INDEX to PARTS CATALOG Location of Unit ......3 Drive Section .
Page 285 46. Duplex Entrance Harness and Toner End Sensor Harness ... . . 98 47. Duplex Stopper Solenoid Harness, Inverter Guide Entrance Harness and Led Sensor Harness ....100 48.
Page 286 LOCATION OF UNIT May 30, ’87...
Page 287 DUPLEX SECTION 1 PAPER FEED UNIT 2 PAPER FEED UNIT 1 INVERTOR SECTION 1 DUPLEX SECTION 3 DUPLEX SECTION 2...
Page 288 lNVERTOR SECTION 2 DEVELOPMENT 1 DEVELOPMENT 2 TRANSFER AND SEPARATION DRUM SECTION 1 DRUM SECTION 2...
Page 289 LOCATION OF UNIT May 30, ’87...
Page 290 LOCATION OF UNIT May 30, ’87 ELECTRICAL SECTION 1 ELECTRICAL SECTION 2 ELECTRICAL SECTION 3...
Page 291 1. EXTERIOR 1 May 30, ’87...
Page 292 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 6094 Rear Upper Cover A007 2800 Manual Feed Table Support A007 1267 Upper Cover Cap - ADF 5447 2927 Friction Pad - B AC04 1004 Left Original Scale 5424 1472...
Page 293 EXTERIOR 2 May 30, ’87...
Page 294 EXTERIOR 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5862 Main Control Board Angle 0434 0060W Tapping Screw - M4x6 Upper Left Stay A007 1065 0434 0080W Tapping Screw - M4x8 Upper Right Stay A007 1066 0720 0030E...
Page 295 OPTICS 1 May 30, ’87...
Page 296 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5442 1704 Side Wing AA15 0009 Shielding Mylar - Front Left 5442 1703 Light Shielding Mylar - Front Left Center Wing AA15 0013 A007 1860 Reflector Clamp AA15 0010...
Page 297 OPTICS 2 May 30, ’87...
Page 298 OPTICS 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5205 2734 Manual Feed Table Magnet 0314 0100W Philips Pan Head Screw - M4x10 A007 1670 Optics Right Frame 0434 0060W Tapping Screw - M4x6 AA15 1087 Shield - 2x15x15...
Page 299 OPTICS 3 May 30, ’87...
Page 300 OPTICS 3 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5205 5438 Anticondensation Heater - 18W Actuator Plate - Lens Home Sensor A007 1727 AA15 1093 Seal - 3x25x170 AA15 0015 Light Shielding Mylar - Lens A007 1791 Mirror Cover...
Page 301 PLATEN COVER AND CASSETTE May 30, ’87...
Page 302 PLATEN COVER AND CASSETTE May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly AC00 1010 Platen Cover Ass’y A007 2955 Cassette Body - DLT Cassette Body - LT A007 2926 Cassette Ass’y - DLT A007 2950 Decal - 8-1/2”x14”...
Page 303 PAPER FEED UNIT 1 May 30, ’87...
Page 304 PAPER FEED UNIT 1 May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 2689 Paper Feed Stay Separation Fixed Bracket A007 2655 AA14 0045 Pick-up Shaft Gear - 15T AB01 1023 AA14 0046 Paper Feed Shaft - Upper AB01 1024...
Page 305 PAPER FEED UNIT 2 May 30, ’87...
Page 306 PAPER FEED UNIT 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 2712 Lower Paper Feed Stay Sprocket - 15T AB02 3018 Paper End Feeler Bottom Plate Release Stopper A007 2718 A007 2880 A007 2726 Paper End Actuator Bracket...
Page 307 DUPLEX SECTION 1 May 30, ’87...
Page 308 DUPLEX SECTION 1 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Fork Gate Unit A007 4550 A007 4921 Rear Side Frame - Fork Gate Bushing - M6 5053 0447 A007 4970 Fork Gate Lever AA08 0022 Bushing - 4x7x5mm...
Page 309 DUPLEX SECTION 2 May 30, ’87...
Page 310 DUPLEX SECTION 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Seal - 5x20x20 A007 4520 A007 4847 Duplex Transport Unit A007 4846 Toner Catch Pan A007 4792 Connector Bracket Duplex Pick-up Solenoid A007 4841 Sensor Harness Cover AX11 0006...
Page 311 DUPLEX SECTION 3 May 30, ’87...
Page 312 DUPLEX SECTION 3 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 4500 Jogger Unit AA08 3003 Bushing - 6x18x5mm Front Paper Stopper Guide Unit A007 4510 A007 4705 Rear Frame - Duplex Feed Rear Paper Stopper Guide Unit AA16 1016 Cushion - Fork Gate...
Page 313 INVERTOR SECTION 1 May 30, ’87...
Page 314 INVERTOR SECTION 1 May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 4409 Inverter Unit Gear - 23T AB01 3084 Vacuum Fan Duct Pressure Solenoid Bracket A007 1930 A007 4675 5403 2049 Spring Anchor Junction Gate Solenoid Bracket A007 4660...
Page 315 May 30, ’87 INVERTOR SECTION 2...
Page 316 INVERTOR SECTION 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4450 Guide Plate - Inverter Unit 5304 1639 Bushing - 8mm A007 1140 Bushed Roller Chain - 160P 5205 1100 Sprocket - 24T Chain Tightener 5205 1105...
Page 317 DEVELOPMENT 1 May 30, ’87...
Page 318 DEVELOPMENT 1 May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 3051 Development Unit Seal - 4x16x210 AA15 1038 A007 3199 Toner Supply Unit A007 3342 Upper Hopper Case 5205 3314 Gear - 20T Seal - 2x3x53 AA15 1034...
Page 319 DEVELOPMENT 2 May 30, ’87...
Page 320 DEVELOPMENT 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly Seal - 3x7x55 A007 3198 Development Unit Guide AA15 1021 AA15 1060 Seal - 3x16x310 A007 3071 Rear Lower Side Plate AD03 0001 Doctor Blade A007 3061...
Page 321 TRANSFER AND SEPARATION May 30, ’87...
Page 322 TRANSFER AND SEPARATION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 3905 Transport Guide Plate - Front AA06 0045 Tension Cleaner Spring A007 3907 Transport Guide Plate - Rear AB03 2015 Cleaner Idler Pulley AA15 1070 A007 3870...
Page 323 DRUM SECTION 1 May 30, ’87...
Page 324 DRUM SECTION 1 May 30, ’87 Index Q’ty Per Part No. Q’ty Per Description Description Assembly Assembly Charge Corona Unit AD00 4003 5442 3154 Holder - Development Unit PTL Filter AA01 1005 A007 2140 Drum Shaft Knob AD02 3008 Pulley Support - Charge Corona A007 6811 Decal - Drum Shaft Knob Pulley Support - Charge Corona...
Page 325 DRUM SECTION 2 May 30, ’87...
Page 326 DRUM SECTION 2 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 2626 Cushion - Transport Middle AA01 1005 PTL Filter Knob - Transport Middle Guide A007 2632 AW40 0005 Paper Registration Sensor A007 2129 Development Rear Holder AW40 0003...
Page 327 CLEANING UNIT 1 May 30, ’87...
Page 328 CLEANING UNIT 1 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly AD00 2003 Cleaning Unit Gear - 16T AB01 1010 A008 3587 Bias Roller Blade 5446 3707 Bushing - 6x10x6mm Seal - Upper Casing A007 3583 A007 3604 Cleaning Brush Holder...
Page 329 CLEANING UNIT AND TONER COLLECTION May 30, ’87...
Page 330 CLEANING UNIT AND TONER COLLECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 3707 Pressure Lever 0313 0060W Philips Pan Head Screw - M3x6 A007 3710 Pick-off Pawl Lever Philips Pan Head Screw - M4x8 0314 0080W AA06 3031 Cleaning Blade...
Page 331 FUSING UNIT 1 May 30, ’87...
Page 332 FUSING UNIT 1 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly Fusing Unit - 115V AA18 0002 Oil Tube 320mm A007 4017 A007 4027 Fusing Unit - 220V AG05 0006 Fusing Unti Knob Stepped Screw Fusing Unit Cover 5840 1632...
Page 333 FUSING UNIT 2 May 30, ’87...
Page 334 FUSING UNIT 2 May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4218 Fusing Unit Stopper Upper Entrance Guide Plate - Fusing A007 4179 A007 4212 Left Fusing Rail Thermistor 5215 5250 AE01 1001 Hot Roller 5203 4146...
Page 335 May 30, ’87 OPERATION PANEL...
Page 336: Operation Panel
OPERATION PANEL May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Key Top - Enlarge A007 1491 Operation Panel Ass’y A008 5646 A007 1492 Operation Panel Ass’y - A3/A4 A008 5647 Key Top - Reduce A007 1473 Instruction Card Cover Key Top - Auto Cassette Selection...
Page 337 DRIVE SECTION May 30, ’87...
Page 338 DRIVE SECTION May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly AX02 0031 Development Motor - AC 28W AA06 0063 Tension Spring - Drum Drive AB03 0015 Idle Pulley Bracket Pulley - 35T 60Hz A007 1117 AB03 0014 Pulley - 42T 50Hz...
Page 339 ELECTRICAL SECTION 1 May 30, ’87...
Page 340 ELECTRICAL SECTION 1 May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly AZ32 0007 Power Pack - PQC & BR Philips Pan Head Screw - M3x6 0313 0060W A007 5865 Power Pack Bracket 0313 0300W Philips Pan Head Screw - M3x30 A007 5416...
Page 341 ELECTRICAL SECTION 2 May 30, ’87...
Page 342 ELECTRICAL SECTION 2 May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Paper Feed Unit Harness 0313 0100W Philips Pan Head Screw - M3x10 A007 5249 Upper Paper Size Harness 0314 0060W Philips Pan Head Screw - M4x6 A007 5253 0434 0060W...
Page 343 ELECTRICAL SECTION 3 May 30, ’87...
Page 344 ELECTRICAL SECTION 3 May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Right ADF Bracket A007 1125 0313 0050W Philips Pan Head Screw - M3x5 A007 5878 AC Harness Angle 0314 0060W Philips Pan Head Screw - M4x6 Left Motor Harness A007 5251...
Page 345 MAIN CONTROL BOARD May 30, ’87...
Page 346 MAIN CONTROL BOARD May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5101 Main Control Board 1100 1094 Connector - 4P AW00 0002 Fiber Connector 1101 0328 Connector Pin Contact A007 5103 Rom - Main P.C.B 1102 1567 Connector - 2P...
Page 347 OPTICS BOARD May 30, ’87...
Page 348 OPTICS BOARD May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly Transistor - 2SB1193 1401 0392 A007 5180 Optics Board 1401 0393 Transistor - 2SD1773 AW00 0003 Fiber Connector - Red 1402 0110 Diode - 1.1A 200V AW00 0004 Fiber Connector - White...
Page 349 PAPER FEED CONTROL BOARD May 30, ’87...
Page 350 PAPER FEED CONTROL BOARD May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5190 Paper Feed Control Board EI Connector - 3P 1100 1091 Connector - 10P 1100 1095 1100 1096 Connector - 12P Connector - 32P 1102 3169...
Page 351 AC DRIVE BOARD May 30, ’87...
Page 352 AC DRIVE BOARD May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 1103 1724 Connector - 2P AY11 0001 AC Drive Board - 115V 1103 1731 Connector - 9P AY11 0002 AC Drive Board - 220/240V 1208 1034 Relay - DC24V 5215 5222...
Page 353 HARNESS LAYOUT FRONT VIEW May 30, ’87...
Page 354 HARNESS LAYOUT FRONT VIEW May 30, ’87 Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5240 DC Harness A007 5456 AC Harness Lens Housing Harness A007 5216 Main Contorl Harness A007 5217 A240 0005 DC Motor Harness A007 5249 Paper Feed Unit Harness...
Page 355 DC HARNESS May 30, ’87...
Page 356 DC HARNESS May 30, ’87 Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5240 DC Harness Receptacle - 32P 1102 3168 Connector - 2P 1102 1396 Connector - 2P 1102 1397 1102 1404 Receptacle Housing Receptacle Housing - 2P 1102 1412...
Page 357 AC HARNESS May 30, ’87...
Page 358 AC HARNESS May 30, ’87 Index Q’ty Per Q’ty Per Index Part No. Description Part No. Description Assembly Assembly A007 5456 AC Harness Housing - AWG14-20 1100 0864 Pin - Mate-N-Lock 1100 0916 1100 1170 Fastening Receptacle 1100 1171 Fastening Receptacle Fastening Receptacle 1100 1172 Socket - Mate-N-Lock...
Page 359 LENS HOUSING HARNESS May 30, ’87...
Page 360 LENS HOUSING HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5216 Lens Housing Harness 1100 1241 Socket - Mate-N-Lock 1100 1247 Terminal 1102 1515 Connector - 2P 1102 2549 Connector - 2P 1103 1337 Connector - 4P...
Page 361 LENS HOME SENSOR HARNESS May 30, ’87...
Page 362 LENS HOME SENSOR HARNESS Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1249 Receptacle Terminal A007 5215 Lens Home Sensor Harness 1100 1253 Pin - Mate-N-Lock Socket - Mate-N-Lock 1100 1259 1102 1091 Connector - 6P 1102 1786 Connector - 3P...
Page 363 PAPER FEED UNIT HARNESS May 30, ’87...
Page 364 PAPER FEED UNIT HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5249 Paper Feed Unit Harness 1100 1089 Socket - Mate-N-Lock 1100 1249 Receptacle Terminal Contact 1100 1327 1102 1093 Connector - 10P 1102 1094 Connector - 12P...
Page 365 AC DRIVE BOARD HARNESS May 30, ’87...
Page 366 AC DRIVE BOARD HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly AC Drive Board Harness A007 5462 1100 0863 Stud Pin 1100 0864 Housing - AWG14-20 1100 1238 Pin - Mate-N-Lock Pin - Mate-N-Lock 1100 1239 1100 1247...
Page 367 POWER PACK HARNESS May 30, ’87...
Page 368 POWER PACK HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5366 Power Pack Harness 1100 0082 Solid Strand 1100 1253 Pin - Mate-N-Lock 1100 1327 Contact 1102 1777 Connector - 8P 1102 1911 Connector - 3P Connector - 3P...
Page 369 TRANSPORT UNIT HARNESS May 30, ’87...
Page 370 May 30, ’87 TRANSPORT UNIT HARNESS Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 5214 Transport Unit Harness Pin - Mate-N-Lock 1100 1253 1100 1264 Fastening Receptacle Contact 1100 1328 Connector - 5P 1102 1753 Connector - 2P 1102 1952...
Page 371 May 30, ’87 SAFETY SWITCH HARNESS...
Page 372 May 30, ’87 SAFETY SWITCH HARNESS Index I n d e x Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1172 Fastening Receptacle A007 5218 Safety Switch Harness 1100 1238 Pin - Mate-N-Lock 1102 1402 Receptacle Housing - 1P 1102 1403 Receptacle Housing...
Page 373 LIFT MOTOR HARNESS May 30, ’87...
Page 374 LIFT MOTOR HARNESS Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Receptacle Terminal 1100 1249 A007 5251 Left Motor Harness 1100 1328 Contact Connector - 3P 1102 1620 Connector - 3P 1102 1786 1102 1964 Connector - 2P 1102 1976 Connector - 2P...
Page 375 FUSING UNIT HARNESS AND GATE HARNESS May 30, ’87...
Page 376 May 30, ’87 FUSING UNIT HARNESS AND GATE HARNESS Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 0086 Solid Strand A007 5540 Fusing Unit Harness 1100 1249 Receptacle Terminal A007 5205 Gate Descent Harness Contact 1100 1327 Pin Contact...
Page 377 MAIN CONTROL HARNESS AND DC MOTOR HARNESS May 30, ’87...
Page 378 MAIN CONTROL HARNESS AND DC MOTOR HARNESS May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Socket - Mate-N-Lock 1100 1259 A007 5217 Main Contorl Harness 1102 1092 Connector - 9P AZ40 0003 DC Motor Harness 1100 1328 Contact...
Page 379 CLEANER SENSOR HARNESS AND GATE SOLENOID HARNESS May 30, ’87...
Page 380 CLEANER SENSOR HARNESS AND GATE SOLENOID HARNESS May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1327 Contact AZ40 0004 Cleaner Sensor Harness 1100 1329 Socket Contact A007 5264 Gate Solenoid Harness 1102 1911 Connector - 3P 1102 1983...
Page 381: Duplex Entrance Harness And Toner End Sensor Harness
DUPLEX ENTRANCE HARNESS AND TONER END SENSOR HARNESS May 30, ’87...
Page 382 DUPLEX ENTRANCE HARNESS AND TONER END SENSOR HARNESS May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Pin - Mate-N-Lock 1100 1253 Duplex Entrance Harness A007 5263 1102 1790 Connector - 6P A007 5204 Tonner End Sensor Harness 1103 1336...
Page 383 DUPLEX STOPPER SOLENOID HARNESS, INVERTER GUIDE ENTRANCE HARNESS May 30, ’87 AND LED SENSOR HARNESS...
Page 384: Duplex Stopper Solenoid Harness, Inverter Guide Entrance Harness
47. DUPLEX STOPPER SOLENOID HARNESS, INVERTER GUIDE ENTRANCE HARNESS May 30, ’87 AND LED SENSOR HARNESS Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1159 Socket - Mate-N-Lock A007 5262 Duplex Stopper Solenoid Harness 1100 1253 Pin - Mate-N-Lock A007 5260...
Page 385: Transport Sensor Harness And Home Sensor Harness
TRANSPORT SENSOR HARNESS AND HOME SENSOR HARNESS May 30, ’87...
Page 386 TRANSPORT SENSOR HARNESS AND HOME SENSOR HARNESS May 30, ’87 Index INdex Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1249 Receptacle Terminal A007 5254 Transport Sensor Harness 1102 1786 Connector - 3P Home Sensor Harness A007 5261 1100 1249 Receptacle Terminal...
Page 387: Special Tool
SPECIAL TOOL May 30, ’87...
Page 388 SPECIAL TOOL May 30, ’87 Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 5442 9101 Setting Powder 5442 9102 Light Shielding Bag Drum Shoe 5442 9106 Thermo Meter - HLC60-E 5420 9504 5420 9505 Probe - HLC60-E 5420 9507 Digital Multimeter - BECKMAN RMS3030 Delux Test Lead Accessory Kit...
Page 389: Decal And Document
DECAL AND DOCUMENT May 30, ’87...
Page 390 DECAL AND DOCUMENT May 30, ’87...
Page 391 DECAL AND DOCUMENT May 30, ’87...
Page 392 DECAL AND DOCUMENT May 30, ’87...
Page 393 DECAL AND DOCUMENT May 30, ’87...
Page 394 DECAL AND DOCUMENT May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 1373 Decal - Reset A007 2802 Decal - Manual Feed Table A007 6353 Decal - Reset A007 6811 Decal - Drum Shaft Knob A007 6813 Decal - Drum Shaft Knob - A3/A4 AA00 1037...
Page 395 PARTS INDEX...
Page 396 May 30, ’87 Page and Page and Parts No. Description Description Parts No. Index No. Index No. A000 5507 Lift Motor - DC1.69W A007 1473 Instruction Card Cover 21-60 53-2 A000 5507 Lift Motor - DC1.69W 23-47 A007 1491 Operation Panel Ass’y 53-1 A007 1065 Upper Left Stay...
Page 397 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. Development Rear Holder 43-38 A007 1806 Scanner Sensor Bracket 15-12 A007 2129 Drum Stay Support Plate Scanner Motor Bracket A007 2133 41-39 A007 1810 15-9 41-44 Support Bracket - Optics Frame...
Page 398 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. A007 2754 Bottom Plate Lever A007 2644 Paper Bank Aid 2 - Duplex 43-60 21-49 A007 2754 Bottom Plate Lever A007 2649 Separation Guide 21-46 23-61 A007 2756...
Page 399 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. Cushion - Upper Pick-off Bracket A007 3162 Seal - Doctor Blade 1 A007 2877 37-5 23-56 Cushion - Lower Pick-off Bracket A007 3176 Development Filter A007 2878...
Page 400 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. Tightener Bracket A007 3781 Right Bracket - Toner Collection A007 3455 55-7 47-19 A007 3782 A007 3461 Development Support Solenoid Left Bracket - Toner Collection 47-20 55-44 Solenoid Bracket...
Page 401 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. A007 4195 Oil Sump 51-34 A007 4450 Guide Plate - Inverter Unit 33-1 A007 4212 Left Fusing Rail 51-2 A007 4455 Upper Guide - Inverter Unit 31-3 A007 4218 Fusing Unit Stopper...
Page 402 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. Push Lock A007 4843 Enteance Actuator Sensor Cover A007 4709 27-3 27-47 A007 4846 Toner Catch Pan A007 4710 Push Lock Bracket 27-1 27-48 Fork Gate Knob A007 4847...
Page 403 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. A007 5005 Left Stay - Transport Chamber 11-4 A007 5249 Paper Feed Unit Harness 59-1 Right Stay - Transport Chamber A007 5006 11-5 A007 5249 Paper Feed Unit Harness 71-6...
Page 404 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. A007 5728 Key Top - Timer A007 6229 Front Inner Cover - Upper 53-12 9-16 A007 5729 Key Top - Interrupt A007 6348 Decal - Misfeed Large 53-13 111-23...
Page 405 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. AA03 1001 Oil Tank AA00 1037 Decal - A2 111-5 49-14 AA03 2002 Toner Collection Tank AA00 1037 Decal - A2 47-14 9-47 AA03 6001 AA00 1038 Decal - Regist Sensor...
Page 406 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. AA06 3021 Paper Feed Separation Spring AA12 0003 Anti - Static Brush - Duplex 21-44 25-16 Paper Feed Separation Spring AA13 0006 Idle Pulley AA06 3021 23-58 55-8...
Page 407 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. AA15 1049 Seal - 2x17x94 Shielding Mylar - Front Left 13-35 AA15 0009 37-45 AA15 1050 Shielding Mylar - Front Center 13-37 Seal - 2x12x64 AA15 0010 37-47 AA15 0011...
Page 408 May 30, ’87 Page and Page and Parts No. Description Description Parts No. Index No. Index No. AA15 1087 Shield - 2x15x15 Gear - 15T 17-21 AB01 1017 35-20 AA15 1088 Seal - 2x20x28 Gear - 15T 17-23 AB01 1023 21-37 AA15 1089 Seal - 6x32x32...
Page 409 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. Gear - 34T/21T 45-32 AC03 0013 1st Mirror AB01 7027 13-15 Pulley & Gear - 28T/16T 55-36 AC03 0014 2nd Mirror AB01 7029 15-20 Sprocket - 16T/36T 33-7...
Page 410 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. AD02 2017 AF02 0022 Lower Registration Roller Front Cover - PCC End Block 43-25 45-41 AD02 2018 Rear End Block - PCC AF02 0023 Upper Middle Roller 43-54 45-24...
Page 411 May 30, ’87 Page and Page and Parts No. Description Description Parts No. Index No. Index No. A008 2084 Cleaner Slider AX10 0005 Duplex Positioning Solenoid 41-12 27-53 A008 2085 Cleaner - Charge Corona AX11 0006 Duplex Pick-up Solenoid 41-13 27-37 A008 2090 Support - Cleaner Sensor...
Page 412 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. 5205 2584 A008 5648 Key Top - Auto Cassette Selection Cushion - Guide Registration Lower 53-37 43-28 A008 5650 Key Top - Zoom UP 5205 2608 Gear - 23T 53-38...
Page 413 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 5205 2979 Actuator - 11”x8-1/2” 5205 5438 Anticondensation Heater - 18W 17-1 19-27 Actuator - 8-1/2”x11R” 5205 6491 Rear Side Fence 5205 2996 19-19 19-27 Actuator - 8-1/2”x14”...
Page 414 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5215 2834 Arm Holder 5206 2877 Wire Clamp Plate 29-18 19-16 5215 2838 5206 2925 Rubber Magnet Duplex Settler 29-5 19-6 5215 2839 5206 2926 Balancer Spring Weight - Duplex Settler...
Page 415 May 30, ’87 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 5420 9505 Probe - HLC60-E Toner Overflow Sensor 47-11 105-5 5215 5304 5420 9507 Digital Multimeter - BECKMAN RMS3030 Total Counter 57-17 105-6 5215 5380 5420 9508 Delux Test Lead Accessory Kit...
Page 416 May 30, ’87 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 5442 4463 Spring - Front Release Lever Input Hub 49-21 5447 2695 23-29 5442 4464 Spring - Rear Release Lever 5447 2695 Input Hub 49-17 29-42 5442 4495...
Page 417 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 0314 0060W Philips Pan Head Screw - M4x6 0313 0040E Philips Pan Head Screw - M3x4 31-101 31-104 0314 0060W Philips Pan Head Screw - M4x6 0313 0040W Philips Pan Head Screw - M3x4 33-102...
Page 418 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0314 0100W Philips Pan Head Screw - M4x10 0434 0080W Tapping Screw - M4x8 55-103 25-104 0314 0100W Philips Pan Head Screw - M4x10 0434 0080W Tapping Screw - M4x8 27-106...
Page 419 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 0575 0050E Hexagon Headless Set Screw - M5x5 0720 0040E Retaining Ring - M4 55-107 27-111 0575 0060E Hexagon Headless Set Screw - M5x6 0720 0040E Retaining Ring - M4 55-108...
Page 420 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0720 0060E Retaining Ring - M6 0807 4041 Collar - 6.5x20mm 55-112 25-113 0720 0070E Retaining Ring - M7 0807 4043 Spacer 21-115 27-115 0720 0070E Retaining Ring - M7...
Page 421 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 0965 4012W Tapping Screw With Flat Washer - M4x12 1100 1241 Socket - Mate-N-Lock 73-111 19-105 0971 3006A Philips Polycarbonate Screw - M3x6 1100 1241 Socket - Mate-N-Lock 39-114...
Page 422 May 30, ’87 Page and Page and Description Parts No. Parts No. Description Index No. Index No. 1102 1396 Connector - 2P 1100 1327 Contact 73-117 101-103 1102 1396 Connector - 2P 1100 1327 Contact 73-126 81-103 1102 1396 Connector - 2P 1100 1327 Contact 83-106...
Page 423 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1102 1911 1102 1620 Connector - 3P Connector - 3P 73-144 101-111 1102 1911 1102 1620 Connector - 3P Connector - 3P 81-112 103-105 1102 1620 1102 1911...
Page 424 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. Connector - 50P 1103 0657 73-156 1103 3025 Connector - 50P 63-111 1103 0662 Connector - 20P Relay Bracket 1104 0224 61-111 73-157 1103 0701 Connector - 6P 1104 0271...
Page 425 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. 1407 1883 IC - TC4050BF 1401 0825 Diode - 1SS176 67-117 65-122 1407 2054 IC - TD62308F 1401 0826 Diode - 1SS181 63-117 63-131 1407 2054 IC - TD62308F...
Page 426 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 1610 0053 Resistor - 1KOHM 1/8W ±5% 1602 0976 N o i d r k i l l r t - 1200HM + 0.1MF 65-137 69-121 1610 0057...
Page 427 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1611 4682 Resistor - 6.8KOHM 1/4T ±5% 67-125 1611 4820 Resistor - 82OHM 1/4T ±5% 63-186 1611 4820 Resistor - 82OHM 1/4W ±5% 69-132 1611 6122 Resistor - 1.2KOHM ±5% 1/2W...
Page 428 F T 6 6 2 0 RICOH P A R T S C A T A L O G RICOH COMPANY, LTD. First Edition November 1987...
Page 429 PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of the parts on this machine. INDEX to PARTS CATALOG 1. Exterior (A019) 1 ....1-2 2.
Page 430 1. EXTERIOR (A019) 1 Nov. 15, ’87 1 – 2...
Page 431 1. EXTERIOR (A019) 1 Nov. 15, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 6181 Tonner Collection Rear Cover 0802 5085 Tapping Screw - M4x8 A007 6174 0434 0080W Tapping Screw - M4x8 Rear Cover A007 6355 0313 0120W...
Page 432 2. EXTERIOR (A019) 2 Nov. 15, ’87 1 – 4...
Page 433 2. EXTERIOR (A019) 2 Nov. 15, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 1491 Operation Panel Ass’y - LT/DLT 0802 5085 Tapping Screw - M4x8 A007 1492 Operation Panel Ass’y - A3/A4 0314 0080W Philips Pan Head Screw - M4x8 A019 3635...
Page 434 3. DECAL AND DOCUMENT Nov. 15, ’87 1 – 6...
Page 435 3. DECAL AND DOCUMENT . 15, ’87 1 – 7...
Page 436 3. DECAL AND DOCUMENT Nov. 15, ’87 1 – 8...
Page 437 Nov. 15, ’87 3. DECAL AND DOCUMENT Q’ty Per Index Index Q’ty Per Description Part No. Part No. Description Assembly Assembly A007 6348 Decal - Misfeed Large A007 6349 Decal - Misfeed Small A007 6351 Decal - Adding Toner A019 6357 Decal - Misfeed AA00 1071 Grip Decal - Fusing Cover...
Page 438 PARTS INDEX 2 – 1...
Page 439 Nov. 15, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A019 6358 A019 1270 Decal - Misfeed Right Cover - Door Grip 5-23 5-10 A019 6358 Decal - Misfeed A019 1271 Grip Spring 5-24 A019 8600 Operating Instructions - English...
Page 440 Nov. 15, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AA00 1037 Decal - A2 0313 0120W Philips Pan Head Screw - M3x12 3-103 3-19 0314 0060W Philips Pan Head Screw - M4x6 AA00 1038 Decal - Regist Sensor 3-104...
Page 441 PS 220 Location of Unit ....... 3 Vertical Transport ......4 Exterior .
Page 442: Location Of Unit
LOCATION OF UNIT May 30, ’87...
Page 443: Vertical Transport
VERTICAL TRANSPORT May 30, ’87...
Page 444 VERTICAL TRANSPORT May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Philips Pan Head Screw - M4x6 0314 0060W A420 4110 Transport Knob Bracket 0314 0080W Philips Pan Head Screw - M4x8 5053 0223 Bushing - 8mm Philips Pan Head Screw - M4x12...
Page 445: Exterior
EXTERIOR May 30, ’87...
Page 446 EXTERIOR May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 3210 Base Plate 0314 0060W Philips Pan Head Screw - M4x6 A420 3234 Connector Angle 0314 0080F Philips Pan Head Screw - M4x8 A420 3250 Guide Holder Bracket 0314 0080W...
Page 447: Paper Feed Section
PAPER FEED SECTION May 30, ’87...
Page 448 PAPER FEED SECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 2121 Rear Guide Cover - Receiving Cassette AA00 1061 Decal - E4 A420 2111 Front Guide Cover - Receiving Cassette A007 2877 Cushion - Upper Pick-off Bracket A007 2878...
Page 449: Rd Paper Feed Section
3RD PAPER FEED SECTION May 30, ’87...
Page 450 3RD PAPER FEED SECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Paper Feed Stay A007 2689 A007 2720 Paper End Actuator Bracket A420 2373 Upper Transport Guide A007 2718 Paper End Feeler Snap Ring 5447 2681 A420 2380...
Page 451: Th Paper Feed Section
4TH PAPER FEED SECTION May 30, ’87...
Page 452 4TH PAPER FEED SECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Description Part No. Description Part No. Assembly Assembly A007 2631 Pick-up Lower Guide Cushion - Rising Gear A420 2265 5205 2777 Cushion - Lower Pick-up Guide Paper Feed Guide A420 2230 A420 2131 Paper Feed Stay...
Page 453: Print Board - Paper Bank
PRINT BOARD - PAPER BANK May 30, ’87...
Page 454 PRINT BOARD - PAPER BANK May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 5270 Print Board - Paper Bank 1102 2113 Connector - 2P 1103 1730 Connector - 8P Connector - 9P 1103 1731 Connector - 10P 1103 1732...
Page 455: Harness Layout
HARNESS LAYOUT May 30, ’87...
Page 456 HARNESS LAYOUT Index Q’ty Per Part No. Description Assembly Vertical Transport Harness A420 5273 A420 5276 Front Paper Bank Harness A420 5274 Main Paper Bank Harness A420 5275 Rear Paper Bank Harness...
Page 457: Vertical Transport Harness
VERTICAL TRANSPORT HARNESS May 30, ’87...
Page 458 VERTICAL TRANSPORT HARNESS May 30, ’87 Index Q’ty Per Index Part No. Q’ty Per Description Part No. Description Assembly Assembly A420 5273 Vertical Transport Harness 1100 1159 Socket - Mate-N-Lock 1100 1172 Fastening Receptacle 1100 1239 Pin - Mate-N-Lock 1100 1249 Receptacle Terminal 1100 1327 Contact...
Page 459: Front Paper Bank Harness
FRONT PAPER BANK HARNESS May 30, ’87...
Page 460 FRONT PAPER BANK HARNESS May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 5276 Front Paper Bank Harness Socket - Mate-N-Lock 1100 1159 Receptacle Terminal 1100 1249 1100 1327 Contact 1100 1328 Contact Connector - 3P 1102 1326...
Page 461: Main Paper Bank Harness
MAIN PAPER BANK HARNESS May 30, ’87...
Page 462 MAIN PAPER BANK HARNESS Index Q’ty Per Q’ty Per Index Part No. Description Part No. Description Assembly Assembly 1100 0864 Housing - AWG14-20 A420 5274 Harness - Cassette Bank 1100 1241 Socket - Mate-N-Lock 1100 1264 Fastening Receptacle 1100 1327 Contact 1100 1340 Contact...
Page 463: Rear Paper Bank Harness
REAR PAPER BANK HARNESS May 30, ’87...
Page 464 REAR PAPER BANK HARNESS Q’ty Per Q’ty Per Index Index Part No. Description Part No. Description Assembly Assembly Receptacle Terminal Rear Paper Bank Harness 1100 1249 A420 5275 Contact 1100 1327 Connector - 3P 1102 1620 Receptacle Housing - 7P 1102 1623 Connector - 3P 1102 1786...
Page 465: Decal
DECAL...
Page 466 DECAL May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A420 4232 Decal - E1 AA00 1053 Decal - E1 A420 4242 Decal - E2 AA00 1059 Decal - E2 A420 4252 Decal - E3 AA00 1060 Decal - E3...
Page 468 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. Front Guide Cover - Receiving Cassette Paper Sensor Feeler A420 2111 A420 2380 11-38 A420 2121 Rear Guide Cover - Receiving Cassette A420 2383 Shield Plate - Paper Sensor 11-51 A420 2131...
Page 469 May 30, ’87 Page and Page and Parts No. Description Description Parts No. Index No. Index No. A420 2751 Right Guide Plate - Transport 5-22 Paper Bank Cushion A420 3658 7-15 A420 2755 Upper Drive Relay Roller Paper Bank Small Cover 5-20 A420 3670 7-12...
Page 470 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. AA00 1053 Decal - E1 AX20 0016 Magnetic Clutch - Vertical Transport 5-29 27-1 AA00 1059 Decal - E2 A000 2702 Lift Sensor Bracket 9-11 11-73 Decal - E2...
Page 471 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 5205 5251 LED Sensor Type - T A007 2759 Sector Gear 9-12 11-27 A007 2759 5205 5253 Photointerruptor Pack Sector Gear 13-27 11-33 Photointerruptor Pack A007 2877 Cushion - Upper Pick-off Bracket...
Page 472 May 30, ’87 Page and Page and Description Parts No. Parts No. Description Index No. Index No. 0313 0060W Philips Pan Head Screw - M3x6 0707 4050B Bushing - 4x5mm 11-101 9-108 0313 0060W Philips Pan Head Screw - M3x6 0720 0030E Retaining Ring - M3 11-108...
Page 473 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 1102 1921 Connector - 13P 1100 1172 Fastening Receptacle 19-102 21-111 1100 1239 Pin - Mate-N-Lock 1102 1922 Connector - 14P 19-103 19-113 1100 1241 Socket - Mate-N-Lock 1102 1922...
Page 474: Parts Index
R T 1 6 Location of Unit ......3 1. Exterior ........4 2.
Page 475 LOCATION OF UNIT DRIVE SECTION EXTERIOR PAPER STOCK SECTION...
Page 476 EXTERIOR May 30, ’87...
Page 477 EXTERIOR May 30, ’87 Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Top Cover 0314 0080W A912 2621 Philips Pan Head Screw - M4x8 A912 2591 Front Cover 0594 0120W Hexagon Bolt - M4x12 Rear Cover A912 2592 0594 0220W...
Page 478 PAPER STOCK SECTION May 30, ’87...
Page 479 PAPER STOCK SECTION May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Front Side Plate 5925 2211 5925 2203 Front Bracket Side Guide Stopper 5925 2255 5925 2204 Rear Bracket 5897 1485 Stopper Bar Friction Pad - B 5447 2927...
Page 480 DRIVE SECTION May 30, ’87...
Page 481 DRIVE SECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5925 2251 Front Wire Tightener 5897 1277 Lower Actuator Lever Front Side Plate Safety Switch Actuator 5925 2211 5897 1279 Upper Actuator Lever 5897 1125 Nylon Clamp Stay 5897 1274...
Page 482 TRAY CONTROL BOARD May 30, ’87...
Page 483 TRAY CONTROL BOARD May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A912 5103 Tray Contrl Board Connector - 3P 1103 1247 1103 1729 Connector - 7P 1103 1730 Connector - 8P 1103 1739 Connector - 3P 1103 1743...
Page 484 HARNESS LAYOUT May 30, ’87...
Page 485 HARNESS LAYOUT Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 5897 5042 Main DC Harness 5897 5047 Motor Harness - 115V 5897 5048 Motor Harness - 220V 5897 5043 Tray DC Harness...
Page 486 MAIN DC HARNESS May 30, ’87...
Page 487 MAIN DC HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Part No. Description Description Assembly Assembly 1102 1943 Receptacle Housing 5897 5042 Main DC Harness 1100 1238 Pin - Mate-N-Lock 1100 1249 Receptacle Terminal Pin - Mate-N-Lock 1100 1253 1100 1327 Contact...
Page 488 MOTOR HARNESS May 30, ’87...
Page 489 MOTOR HARNESS May 30, ’87 Q’ty Per Index Q’ty Per Index Description Part No. Description Part No. Assembly Assembly Motor Harness - 115V 5897 5047 1100 0277 Fastening Receptacle Motor Harness - 220V 5897 5048 1102 1815 Connector - 3P Fastening Receptacle 1100 1172 1100 1239...
Page 490 TRAY DC HARNESS...
Page 491 TRAY DC HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 5897 5043 Tray DC Harness Fastening Receptacle 1100 0277 1102 1916 Connector - 8P 1100 1172 Fastening Receptacle 1100 1240 Socket - Mate-N-Lock 1100 1249 Receptacle Terminal...
Page 492 May 30, ’87...
Page 493 DECAL May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Decal - Paper Size A912 2582 5897 1282 Decal - Operater Instruction Decal - Increase Size A912 2594 Decal - Decrease Size A912 2595 5403 4335 Decal - Terminal - 115V...
Page 495 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 5897 1125 Nylon Clamp Stay 5897 4477 Leaf Spring 7-10 5897 1126 Safety Switch Bracket 5897 5042 Main DC Harness 13-1 9-18 5897 1129 Left Cover 5897 5042 Main DC Harness...
Page 496 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. A912 2555 Trans Cover 5408 7968 Power Supply Cord - 220V 9-32 9-33 A912 2573 Lift Stay 5442 1372 Decal - Power Source - 220V 7-27 21-8 A912 2575...
Page 497 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0313 0060W Philips Pan Head Screw - M3x6 Supply Cord - 115V 6769 7930 9-33 7-101 0313 0120W Philips Pan Head Screw - M3x12 7-104 0313 0140W Philips Pan Head Screw - M3x14...
Page 498 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. 1100 0277 Fastening Receptacle 1102 1621 Receptacle Housing - 3P 19-111 19-101 1100 0796 Receptacle Housing Receptacle Housing - 7P 15-108 17-107 1102 1623 1100 0885 Fastening Receptacle Receptacle Housing - 7P...
Page 499 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. 1208 1047 Power Relay 9-115 1400 0072 Transistor - 2SC372Y 11-108 1400 0135 Transistor - 2SA1015Y 11-109 1401 0825 Diode - 1SS176 11-110 1407 0520 IC - HD74LS00 11-111...
Page 500 Location of Unit ....... 3 1. Exterior and Drive Section ....4 2.
Page 501 LOCATION OF UNIT TRAY SECTION EXTERIOR AND DRIVE SECTION...
Page 502 EXTERIOR AND DRIVE SECTION May 30, ’87...
Page 503 EXTERIOR AND DRIVE SECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Capacitor - 9µF 250V 1606 1246 A421 2580 Front Cover Tray Drive Motor - AC35V Tray Main Board AX02 0007 A421 5200 AX02 0008 Tray Drive Motor - AC35W...
Page 504 TRAY SECTION May 30, ’87...
Page 505 TRAY SECTION May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A421 2530 Front Guide Rail Rear Support Plate A403 1187 A421 2525 Actuator - Paper Volume Couple Bracket A421 2520 Spring - Paper Volume A421 2535 Paper Size Stay A421 2521...
Page 506 TRAY MAIN BOARD May 30, ’87...
Page 507 TRAY MAIN BOARD May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A421 5200 Tray Main Board 1103 1247 Connector - 3P Connector - 7P 1103 1729 1103 1730 Connector - 8P 1103 1739 Connector - 3P 1103 1743...
Page 508 HARNESS LAYOUT May 30, ’87...
Page 509 HARNESS LAYOUT Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A421 5340 Main DC Harness A421 5300 AC Harness - 115V AC Harness - 220V A421 5310 A421 5330 Tray DC Harness...
Page 510 MAIN DC HARNESS May 30, ’87...
Page 511 MAIN DC HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Part No. Description Description Assembly Assembly Pin - Mate-N-Lock A421 5340 Main DC Harness 1100 1238 Receptacle Terminal 1100 1249 1100 1253 Pin - Mate-N-Lock 1100 1327 Contact 1102 1506 Pin Housing - Mate-N-Lock - 10P...
Page 512 AC HARNESS May 30, ’87...
Page 513 AC HARNESS May 30, ’87 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Fastening Receptacle 1100 0277 A421 5300 AC Harness - 115V Fastening Receptacle 1100 1172 A421 5310 AC Harness - 220V 1100 1241 Socket - Mate-N-Lock Terminal 1100 1247...
Page 514 TRAY DC HARNESS May 30, ’87...
Page 515 TRAY DC HARNESS May 30, ’87 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A421 5330 Tray DC Harness Receptacle Housing 1100 1192 Socket - Mate-N-Lock 1100 1240 1100 1249 Receptacle Terminal 1100 1327 Contact Receptacle Housing 1102 1404...
Page 516 May 30, ’87...
Page 517 DECAL May 30, ’87 Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A421 2508 Front Paper Size Decal A421 2510 Rear Paper Size Decal A912 2582 Decal - Paper Size A421 2576 Decal - Paper Size Decal - Operater Instruction A421 2575 5403 4335...
Page 519 May 30, ’87 Page and Page and Description Parts No. Description Parts No. Index No. Index No. A421 2501 Tray Bottom Plate A421 5310 AC Harness - 220V 7-25 11-2 A421 5310 A421 2505 Set Angle 7-26 AC Harness - 220V 15-2 A421 5330 A421 2508...
Page 520 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. AA04 0004 Timing Belt - 120XL-037 A403 1239 Left Lift Rod AA05 0006 A403 1245 Drive Wire Magnet Catch Plate 7-13 5-47 AA06 0028 A403 5502 Spring Fuse - 250V 2A...
Page 521 May 30, ’87 Page and Page and Description Description Parts No. Parts No. Index No. Index No. 0313 0040W Philips Pan Head Screw - M3x4 1100 1241 7-102 Socket - Mate-N-Lock 15-113 0313 0140W Philips Pan Head Screw - M3x14 1100 1247 Terminal 5-101...
Page 522 May 30, ’87 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1611 4104V Resistor - 100KOHM 1/4V ±5% 1102 1925 Connector - 3P 9-125 13-110 1611 4380V Resistor - 380OHM 1/4W ±5% 1102 1929 Connector - 7P 9-126 13-109...

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Ft5590

Ricoh FT5580 Service Manual

Table of Contents

Section 1

June

Scanner Harness Replacement (Optics Cables & Exposure Lamp) Development

Cleaning

Fusing

Paper Feed

Duplex

Electrical Data

Document Feeder

Installation

Replacement and Adjustment

Sorter

Installation

Replacement and Adjustment

Section 7

Installation

Replacement and Adjustment

Section 11

Accessory Check

Installation Procedure

Optics

Development

Paper Feed

Duplex

Others

Table of Contents

Table of Contents

2 MIDI Sorter Li

3 Sorter Board

4 Sorter Harness

Table of Contents

Table of Contents

Quick Links

Chapters

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Summary of Contents for Ricoh FT5580