Yamaha FX10RTRX 2008 Manuals

Manuals and User Guides for Yamaha FX10RTRX 2008. We have 1 Yamaha FX10RTRX 2008 manual available for free PDF download: Service Manual

Yamaha FX10RTRX 2008 Service Manual (411 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 19.47 MB

How to Use this Manual
3
Table of Contents
6
Chapter 1. General Information

10
Snowmobile Identification

10
- Frame Serial Number
  10
- Engine Serial Number
  10
Important Information

11
- Preparation for Removal and Disassembly
  11
- All Replacement Parts
  11
- Gaskets, Oil Seals, and O-Rings
  12
- Lock Washers/Plates and Cotter Pins
  12
- Bearings and Oil Seals
  12
- Circlips
  12
- Loctite
  12
Special Tools

13
- For Tune up
  13
- For Engine Service
  13
- For Power Train Service
  16
- For Fuel Injection Service
  17
- For Electrical Service
  17
- Chapter 2
  
  18
- Periodic Inspection and Adjustment
  
  18
Introduction

18
Periodic Maintenance Chart for the Emission Control System

18
General Maintenance and Lubrication Chart

19
Engine

20
- Spark Plugs
  20
- Fuel Line Inspection
  20
- Cooling System
  21
- Valve Clearance Adjustment
  24
- Throttle Body Synchronization
  29
- Throttle Cable Free Play Adjustment
  31
- Throttle Override System (T.o.r.s.) Check
  33
- Compression Pressure Measurement
  34
- Engine Oil Level Inspection
  36
- Engine Oil Replacement
  37
- Cylinder Head Breather Hose Inspection
  40
- Throttle Body Joints Inspection
  40
- Checking the Air Filter Element
  41
- Exhaust System Inspection
  42
Power Train

43
- Sheave Offset Adjustment
  43
- Drive V-Belt
  45
- Engagement Speed Check
  47
- Parking Brake Pad Inspection
  48
- Parking Brake Adjustment
  48
- Brake Fluid Level Inspection
  49
- Brake Pad Inspection
  50
- Brake Hose Inspection
  50
- Air Bleeding (Hydraulic Brake System)
  51
- Drive Chain
  52
- Track Tension Adjustment
  54
- Slide Runner Inspection
  56
- Maximizing Drive Track Life
  56
Chassis

58
- Ski/Ski Runner
  58
- Steering System
  58
- Brake Lever Adjustment
  60
- Lubrication
  60
Electrical

62
- Headlight Bulb Replacement
  62
- Headlight Beam Adjustment
  63
- Battery Inspection
  63
- Fuse Inspection
  70
Tuning

71
- Clutch
  71
- Gear Selection
  74
- Front Suspension
  80
- Rear Suspension
  85
- Chapter 3. Chassis
  
  93
Covers

93
- Installation
  95
Steering

96
- Fx10
  96
- Fx10Rt/Fx10Rtr/Fx10Rtra
  98
- Fx10Mt/Fx10Mtr/Fx10Mtra
  100
- Removal
  103
- Inspection
  103
- Installation
  104
Ski

108
- Fx10/Fx10Rt/Fx10Rtr/Fx10Rtra
  108
- Fx10Mt/Fx10Mtr/Fx10Mtra
  109
- Inspection
  110
Front Suspension

111
- Fx10/Fx10Rt/Fx10Rtr/Fx10Rtra
  111
- Fx10Mt/Fx10Mtr/Fx10Mtra
  113
- Handling Notes
  115
- Inspection
  115
- Installation
  116
- Chapter 4. Power Train
  
  118
Primary Sheave and Drive V-Belt

118
- Removal
  120
- Disassembly
  120
- Inspection
  121
- Assembly
  123
- Installation
  126
Secondary Sheave

128
- Disassembly
  130
- Inspection
  130
- Assembly
  131
- Installation
  133
Drive Chain

134
- Without Reverse Model
  134
- Removal
  136
- Inspection
  136
- Installation
  138
- With Reverse Model
  139
- Removal
  142
- Inspection
  142
- Installation
  143
Secondary Shaft

145
- Inspection
  146
- Secondary Shaft and Drive Chain Cover Installation
  147
Brake

149
- Brake Pad
  149
- Brake Pad Replacement
  150
- Brake Caliper and Parking Brake
  152
- Brake Caliper Disassembly
  154
- Brake Caliper Inspection and Repair
  154
- Brake Caliper Assembly
  155
- Brake Caliper Installation
  155
- Brake Master Cylinder
  156
- Inspection
  158
- Brake Master Cylinder Assembly
  158
- Installation
  159
Slide Rail Suspension

160
- Fx10
  160
- Fx10Rt/Fx10Rtr/Fx10Rtra
  166
- Fx10Mt/Fx10Mtr/Fx10Mtra
  172
- Handling Notes
  178
- Removal
  178
- Inspection
  178
- Assembly
  179
- Installation
  183
Front Axle and Track

184
- Inspection
  185
- Installation
  185
- Chapter 5. Engine
  
  187
Seat and Fuel Tank

187
- Removal
  189
- Installation
  190
Exhaust Pipe and Muffler

191
- Installation
  193
Oil Tank

195
Engine Assembly

196
- Hoses and Leads
  196
- Engine Assembly
  197
- Removal
  199
- Installation
  199
Camshafts

201
- Cylinder Head Cover
  201
- Camshafts
  202
- Removal
  203
- Inspection
  204
- Installation
  208
Cylinder Head

212
- Removal
  213
- Inspection
  213
- Installation
  214
Valves and Valve Springs

217
- Removal
  217
- Inspection
  218
- Installation
  222
Ac Magneto Rotor and Starter Clutch

226
- Removal
  226
- Inspection
  227
- Installation
  228
Oil Pan and Oil Pump

233
- Removal
  233
- Inspection
  233
- Installation
  235
Crankcase

237
- Removal
  239
- Inspection
  239
- Installation
  240
Connecting Rods and Pistons

243
- Removal
  244
- Inspection
  245
- Installation
  251
Crankshaft and Balancer Shaft

254
- Remove
  256
- Inspection
  257
- Installation
  260
- Chapter 6. Cooling System
  
  263
Radiator

263
- Inspection
  265
- Installation
  266
Thermostat

267
- Inspection
  268
- Installation
  268
Water Pump

269
- Removal
  271
- Disassembly
  271
- Inspection
  272
- Assembly
  272
- Installation
  273
Oil Cooler and Heat Exchanger

274
- Inspection
  276
- Chapter 7. Fuel Injection System
  
  277
Fuel Injection System

277
- Ecu Self-Diagnostic Function
  280
- Self-Diagnostic Function Table
  280
- Troubleshooting Chart
  282
- Diagnostic Mode
  283
- Troubleshooting Details
  289
- Oil Pressure Switch
  302
- Intake Air Temperature Sensor
  302
- Isc (Idle Speed Control) Unit
  303
Air Filter Case

304
Throttle Body

305
- Injectors
  306
- Removal
  308
- Inspection
  308
- Fuel Pressure Inspection
  309
- Inspection and Adjustment
  310
- Chapter 8. Electrical
  
  313
Switch Inspection

313
- Inspecting a Switch Shown in the Manual
  313
Ignition System

314
- Circuit Diagram
  315
- Troubleshooting
  316
- Ignition Spark Gap
  318
- Ignition Coil
  318
- Crankshaft Position Sensor
  319
- Throttle Override System (T.o.r.s.)
  320
- Engine Stop Switch
  321
- Throttle Switch
  321
- Main Switch
  322
Electrical Starting System

323
- Troubleshooting
  324
- Circuit Diagram
  325
- Starter Motor
  326
Charging System

330
- Troubleshooting
  331
- Circuit Diagram
  331
- Battery
  332
- Stator Coil
  332
Lighting System

334
- Circuit Diagram
  335
- Troubleshooting
  336
- Bulb(S)
  339
- Headlight Beam Switch
  339
- Headlight Relay
  340
- Load Control Relay
  340
Signal System

342
- Circuit Diagram
  343
- Troubleshooting
  344
- Brake Light Switch
  350
- DC Back Buzzer (Fx10/Fx10Rtr/ Fx10Rtra/Fx10Mtr/Fx10Mtra)
  350
- Coolant Temperature Sensor
  351
- Oil Level Switch
  352
- Fuel Sender
  352
- Speed Sensor
  353
Grip Warmer System

354
- Circuit Diagram
  355
- Troubleshooting
  356
- Grip Warmer and Thumb Warmer
  357
- Grip/Thumb Warmer Adjustment Switch
  357
Cooling System

358
- Circuit Diagram
  359
- Troubleshooting
  360
- Radiator Fan Motor
  361
- Radiator Fan Motor Relay
  361
- Chapter 9. Specifications
  
  362
General Specifications

362
Maintenance Specifications

366
- Engine
  366
- Power Train
  371
- Chassis
  377
- Electrical
  379
Tightening Torque

381
- Engine
  381
- Power Train
  383
Chassis

386
General Torque Specifications

387
Definition of Units

387
Cable Routing

388

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Yamaha FX10RTRX 2008 Manuals

Yamaha FX10RTRX 2008 Service Manual (411 pages)

Table of Contents

Chapter 1. General Information

Snowmobile Identification

Important Information

Special Tools

Chapter 2

Periodic Inspection and Adjustment

Introduction

Periodic Maintenance Chart for the Emission Control System

General Maintenance and Lubrication Chart

Engine

Power Train

Chassis

Electrical

Tuning

Chapter 3. Chassis

Covers

Steering

Ski

Front Suspension

Chapter 4. Power Train

Primary Sheave and Drive V-Belt

Secondary Sheave

Drive Chain

Secondary Shaft

Brake

Slide Rail Suspension

Front Axle and Track

Chapter 5. Engine

Seat and Fuel Tank

Exhaust Pipe and Muffler

Oil Tank

Engine Assembly

Camshafts

Cylinder Head

Valves and Valve Springs

Ac Magneto Rotor and Starter Clutch

Oil Pan and Oil Pump

Crankcase

Connecting Rods and Pistons

Crankshaft and Balancer Shaft

Chapter 6. Cooling System

Radiator

Thermostat

Water Pump

Oil Cooler and Heat Exchanger

Chapter 7. Fuel Injection System

Fuel Injection System

Air Filter Case

Throttle Body

Chapter 8. Electrical

Switch Inspection

Ignition System

Electrical Starting System

Charging System

Lighting System

Signal System

Grip Warmer System

Cooling System

Chapter 9. Specifications

General Specifications

Maintenance Specifications

Tightening Torque

Chassis

General Torque Specifications

Definition of Units

Cable Routing

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