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Yamaha EF7000 Manuals
Manuals and User Guides for Yamaha EF7000. We have
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Yamaha EF7000 manual available for free PDF download: Service Manual
Yamaha EF7000 Service Manual (178 pages)
Brand:
Yamaha
| Category:
Portable Generator
| Size: 8.58 MB
Table of Contents
Table of Contents
8
Chapter 1. General Information
11
Model Variations
11
Machine Identification
12
Serial Number
12
Important Information
13
Preparation for Removal and Disassembly Caution on Service
13
Notes on Service
13
All Replacement Parts
14
Gaskets, Oil Seals, and O-Rings
14
Bearings and Oil Seals
14
Basic Service Information
15
Electrical System
15
Special Tools and Testers
18
Chapter 2. Periodic Checks and Adjustments
22
Introduction
22
Maintenance Intervals Chart
22
Periodic Maintenance/Lubrication Intervals
22
Periodic Maintenance
24
Spark Plug
24
Fuel Leakage
26
Engine Oil Leakage
26
Engine Oil Level
26
Replacing the Engine Oil
27
Air Filter Element
28
Muffler
29
Fuel Tank Filter
31
Fuel Cock Strainer
32
Breather Hose
33
Cylinder Head Decarbonization
33
Adjusting the Valve Clearance
33
ADJUSTING the ENGINE SPEED (Except for EF7000/EF7200)
36
ADJUSTING the ENGINE SPEED (for EF7000/EF7200)
37
Recoil Starter
38
Fittings and Fasteners
38
Chapter 3. Engine
39
Control Box
39
Ef7200De
39
Except for EF7200DE
41
Installing the Control Box
43
Air Filter
44
Fuel Tank, Canister
45
CHECKING the CANISTER (for EF7200DE CAN)
47
Muffler
48
Installing the Muffler
49
Engine
50
Generator
51
Removing the Stator Assembly and Rotor Assembly
53
Installing the Stator Assembly and Rotor Assembly
55
Piston, Camshaft, Crankcase, and Crankshaft
56
Crankcase
56
Piston, Camshaft and Crankshaft
58
Removing the Balancer Shaft, Camshaft, and Valve Lifter
59
Checking the Balancer Shaft
59
Installing the Valve Lifter, Balancer Shaft, and Camshaft
60
Installing the Crankcase Cover
60
Handle and Wheels (for Ef7200De Can)
61
Installing the Wheels
66
Chapter 4. Carburetor
68
Removing the Carburetor
68
Disassembling the Carburetor
70
Ef7000/Ef7200
70
Ef7000E/Ef7200E/Ef7200De
72
Checking the Fuel Cut Solenoid Valve
74
Chapter 5. Electrical
76
Electrical Components
76
Ef7000 (Chn)
77
Ef7000E (Chn)
77
Ef7200 (Sea/Afr/Rus)
77
EF7200E (Except for OCE)
77
Ef7200E (Oce)
78
EF7200DE (Except for CAN)
78
Ef7200De (Can)
78
Circuit Diagram
79
Ef7000/Ef7200
79
Ef7000E/Ef7200E
80
Ef7200De (Can)
82
Control Panel
83
Ef7000/Ef7200
83
Ef7200E (Oce)
87
EF7200DE (Except for CAN)
89
Ef7200De (Can)
91
Battery
93
(Ef7000E/Ef7200E/Ef7200De)
93
Checking and Charging the Battery
94
Fuse (Ef7000E/Ef7200E/Ef7200De)
101
Checking the Fuse
101
Switches
103
Checking the Switch Continuity
103
Ignition System
104
Troubleshooting Chart
104
Electric Starting System (Ef7000E/Ef7200E/Ef7200De)
110
Troubleshooting Chart
110
Removing the Starter Motor
112
Disassembling the Starter Motor
113
Checking the Brush
114
Assembling the Starter Motor
114
Charging System (Ef7000E/Ef7200E/Ef7200De)
115
Troubleshooting Chart
115
Generator System
118
Troubleshooting Chart
118
Economy Control System (Ef7000E/Ef7200E/Ef7200De)
129
Economy Control Solenoid
129
Installing the Economy Control Solenoid
130
Economy Control System Diagram
131
Troubleshooting Chart
132
Chapter 6. Troubleshooting
136
Engine
136
Chapter 7. Specifications
145
General Specifications
145
Maintenance Specifications
148
Engine
148
Electrical
151
Generator
152
Tightening Torques
154
General Torque Specifications
156
Lubrication Points and Type of Lubricants
157
Wire Routing Diagram
158
Control Panel and Control Box (Ef7000/Ef7200)
158
Control Panel and Control Box (Ef7000E/Ef7200E)
160
CONTROL PANEL and CONTROL BOX (Except for EF7200DE CAN)
162
CONTROL PANEL and CONTROL BOX (for EF7200DE CAN)
164
Back Side and Left Side View
166
Upper Side View
167
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