Volkswagen 2005 Golf Plus Manuals

Manuals and User Guides for Volkswagen 2005 Golf Plus. We have 1 Volkswagen 2005 Golf Plus manual available for free PDF download: Workshop Manual

Volkswagen 2005 Golf Plus Workshop Manual

Volkswagen 2005 Golf Plus Workshop Manual (418 pages)

Brand: Volkswagen | Category: Automobile | Size: 10.91 MB
Table of contents
Table Of Contents3................................................................................................................................................................
Technical Data9................................................................................................................................................................
General Information11................................................................................................................................................................
Front Suspension12................................................................................................................................................................
Repairing Front Suspension13................................................................................................................................................................
Overview - Front Axle13................................................................................................................................................................
Raising Wheel Suspension To Unladen Position, Golf14................................................................................................................................................................
Raising Wheel Suspension To Unladen Position, Golf Plus, Crossgolf16................................................................................................................................................................
Subframe, Anti-roll Bar, Suspension Link18................................................................................................................................................................
Assembly Overview: Subframe, Anti-roll Bar, Suspension Links18................................................................................................................................................................
Assembly Overview - Front Left Vehicle Level Sender G7822................................................................................................................................................................
Removing And Installing Front Left Vehicle Level Sender G7823................................................................................................................................................................
Repairing Thread In Longitudinal Member24................................................................................................................................................................
Lowering Subframe25................................................................................................................................................................
Removing And Installing Subframe Without Steering Box29................................................................................................................................................................
Removing And Installing Subframe With Steering Box31................................................................................................................................................................
Repairing Subframe (front-wheel Drive)36................................................................................................................................................................
Repairing Subframe (four-wheel Drive)39................................................................................................................................................................
Checking Swivel Joint41................................................................................................................................................................
Removing And Installing Swivel Joint42................................................................................................................................................................
Removing And Installing Suspension Link With Mounting Bracket44................................................................................................................................................................
Renewing Bonded Rubber Bush For Suspension Link55................................................................................................................................................................
Renewing Mounting Bracket With Suspension Link Bush57................................................................................................................................................................
Removing And Installing Anti-roll Bar59................................................................................................................................................................
Assembly Overview - Wheel Bearing64................................................................................................................................................................
Removing And Installing Wheel Bearing Housing (3-point Mounting)65................................................................................................................................................................
Removing And Installing Wheel Bearing Housing (4-point Mounting)66................................................................................................................................................................
Removing And Installing Wheel Bearing Housing68................................................................................................................................................................
Assembly Overview: Suspension Strut72................................................................................................................................................................
Removing And Installing Suspension Strut, Golf73................................................................................................................................................................
Removing And Installing Suspension Strut, Golf Plus, Crossgolf78................................................................................................................................................................
Repairing Suspension Strut83................................................................................................................................................................
Removing And Installing Drive Shafts85................................................................................................................................................................
Loosening And Tightening 12-point Flange Bolt Securing Drive Shaft86................................................................................................................................................................
Removing And Installing Drive Shaft With Constant Velocity Joint87................................................................................................................................................................
Removing And Installing Left Drive Shaft With (push-on) Constant Velocity Slip Joint89................................................................................................................................................................
Removing And Installing Right Drive Shaft With (push-on) Constant Velocity Slip Joint93................................................................................................................................................................
Removing And Installing Drive Shafts With Triple Roller Joint Aar2600i96................................................................................................................................................................
Removing And Installing Drive Shafts With Triple Roller Joint Aar3300i98................................................................................................................................................................
Removing And Installing Intermediate Shaft100................................................................................................................................................................
Repairing Drive Shaft - Overview Of Drive Shafts102................................................................................................................................................................
Heat Shields For Drive Shafts104................................................................................................................................................................
Assembly Overview - Drive Shaft With Vl90 Or Vl100 Constant Velocity Joint105................................................................................................................................................................
Dismantling And Assembling Drive Shaft With Vl90 Or Vl100 Constant Velocity Joint107................................................................................................................................................................
Checking Outer Constant Velocity Joint111................................................................................................................................................................
Checking Inner Constant Velocity Joint112................................................................................................................................................................
Assembly Overview - Drive Shaft With Vl107 Constant Velocity Joint (bolt-on)115................................................................................................................................................................
Dismantling And Assembling Drive Shaft With Vl107 Constant Velocity Joint117................................................................................................................................................................
Repairing Intermediate Shaft122................................................................................................................................................................
Assembly Overview - Drive Shaft With Vl107 Constant Velocity Slip Joint (push-on)124................................................................................................................................................................
Dismantling And Assembling Drive Shaft125................................................................................................................................................................
Assembly Overview - Drive Shaft With Triple Roller Joint Aar2600i129................................................................................................................................................................
Dismantling And Assembling Drive Shaft With Triple Roller Joint Aar2600i130................................................................................................................................................................
Assembly Overview - Drive Shaft With Triple Roller Joint Aar3300i135................................................................................................................................................................
Dismantling And Assembling Drive Shaft With Triple Roller Joint Aar3300i137................................................................................................................................................................
Rear Suspension142................................................................................................................................................................
Repairing Rear Suspension (front-wheel Drive)143................................................................................................................................................................
Rear Axle In Unladen Position, Golf144................................................................................................................................................................
Rear Axle In Unladen Position, Golf Plus, Crossgolf146................................................................................................................................................................
Assembly Overview: Subframe, Transverse Link, Track Rod (front-wheel Drive)148................................................................................................................................................................
Removing And Installing Rear Axle151................................................................................................................................................................
Vehicle Level Sender For Vehicles With Automatic Headlight Range Control156................................................................................................................................................................
Removing And Installing Track Rod160................................................................................................................................................................
Assembly Overview: Wheel Bearing Housing, Trailing Arm (front-wheel Drive)164................................................................................................................................................................
Renewing Bonded Rubber Bush For Wheel Bearing Housing169................................................................................................................................................................
Removing And Installing Wheel Bearing/wheel Hub Unit172................................................................................................................................................................
Removing And Installing Trailing Arm With Mounting Bracket174................................................................................................................................................................
Repairing Trailing Arm178................................................................................................................................................................
Assembly Overview: Shock Absorber, Coil Spring (front-wheel Drive)181................................................................................................................................................................
Removing And Installing Shock Absorbers183................................................................................................................................................................
Repairing Shock Absorber185................................................................................................................................................................
Assembly Overview: Anti-roll Bar (front-wheel Drive)187................................................................................................................................................................
Repairing Rear Suspension (four-wheel Drive)191................................................................................................................................................................
Overview Of Rear Axle (aluminium)191................................................................................................................................................................
Overview Of Rear Axle (steel)193................................................................................................................................................................
Rear Axle In Unladen State (aluminium And Steel)195................................................................................................................................................................
Repairing Subframe203................................................................................................................................................................
Renew Vehicle Level Sender In Vehicle223................................................................................................................................................................
From Aluminium243................................................................................................................................................................
From Aluminium And Wheel Bearing Housing Made From Cast Steel273................................................................................................................................................................
From Steel And Wheel Bearing Housing Made From Aluminium277................................................................................................................................................................
Assembly Overview - Drive Shaft281................................................................................................................................................................
Loosening And Tightening Drive Shaft Hexagon Bolt282................................................................................................................................................................
Loosening And Tightening 12-point Bolt For Drive Shaft283................................................................................................................................................................
Removing And Installing Drive Shaft284................................................................................................................................................................
Wheels, Tyres, Vehicle Geometry295................................................................................................................................................................
Torque Settings For Wheel Bolts296................................................................................................................................................................
Fitting Wheel And Tyre297................................................................................................................................................................
Removing And Fitting Tyres (wheels With Tyre Pressure Monitoring)298................................................................................................................................................................
Wheel Change298................................................................................................................................................................
Pressing Tyre Off Wheel Rim299................................................................................................................................................................
Removing Tyre From Wheel300................................................................................................................................................................
Removing And Fitting Tyres With Run-flat Capability To Wheel Rims302................................................................................................................................................................
Notes On Safety302................................................................................................................................................................
Installation Conditions302................................................................................................................................................................
Fitting Tyre To Wheel Rim306................................................................................................................................................................
Tyre Monitor Display308................................................................................................................................................................
Tyre Pressure Monitor (tpm)310................................................................................................................................................................
Button Behaviour310................................................................................................................................................................
Assembly Overview - Tyre Pressure Sensor311................................................................................................................................................................
General313................................................................................................................................................................
Wheel Alignment313................................................................................................................................................................
Test Prerequisites315................................................................................................................................................................
Test Preparations315................................................................................................................................................................
Wheel Alignment Specifications, Golf316................................................................................................................................................................
Wheel Alignment Specifications, Golf Plus, Crossgolf317................................................................................................................................................................
Overview - Wheel Alignment Procedure319................................................................................................................................................................
Correcting Front Axle Camber320................................................................................................................................................................
Adjusting Camber On Rear Axle322................................................................................................................................................................
Adjusting Toe At Rear Axle323................................................................................................................................................................
Adjusting Front Axle Toe324................................................................................................................................................................
Vehicle Data Sticker325................................................................................................................................................................
Wheels, Tyres326................................................................................................................................................................
Models With Breakdown Set326................................................................................................................................................................
Tyre Sealant326................................................................................................................................................................
Removing A Tyre326................................................................................................................................................................
Fitting A New Tyre327................................................................................................................................................................
Tyre Sealant Disposal327................................................................................................................................................................
Alloy Wheels With Metal Valves327................................................................................................................................................................
Fitting Wheels330................................................................................................................................................................
Protecting Wheel Centring Seat Against Corrosion331................................................................................................................................................................
Rough Running Due To Wheels/tyres - Causes And Rectification332................................................................................................................................................................
Causes Of Rough Running332................................................................................................................................................................
Balancing Wheels332................................................................................................................................................................
Conducting A Road Test Before Balancing Wheels333................................................................................................................................................................
Finish Balancer335................................................................................................................................................................
Radial And Lateral Runout Of Wheels And Tyres336................................................................................................................................................................
Checking Radial And Lateral Runout On Wheel337................................................................................................................................................................
Matching338................................................................................................................................................................
Flat Spots Caused By Storage Or Handling339................................................................................................................................................................
Steering341................................................................................................................................................................
General Repair Instructions342................................................................................................................................................................
Electrical Components343................................................................................................................................................................
Steering Wheel344................................................................................................................................................................
Steering Column, Golf347................................................................................................................................................................
Following Repair Work353................................................................................................................................................................
Checking Steering Column For Damage354................................................................................................................................................................
Removing And Installing Strut356................................................................................................................................................................
Steering Column, Golf Plus, Crossgolf359................................................................................................................................................................
Electromechanical Steering Box Up To Model Year 2008371................................................................................................................................................................
To Model Year 2008373................................................................................................................................................................
Year 2008374................................................................................................................................................................
Electromechanical Steering Box After Model Year 2009391................................................................................................................................................................
Model Year 2009392................................................................................................................................................................
Distinguishing Between Steering Boxes (1st And 2nd Generations), Golf406................................................................................................................................................................
Differentiating Between 2nd And 3rd Generation Steering Boxes407................................................................................................................................................................
Exchanging 1st Generation Steering Box For 2nd Generation Steering Box, Golf408................................................................................................................................................................
Repairing Electromechanical Steering Box (1st Generation), Golf409................................................................................................................................................................
Repairing Electromechanical Steering Box (2nd And 3rd Generations)414................................................................................................................................................................

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