Sanken SVCO6 Manuals

Sanken SVCO6 Manuals

Manuals and User Guides for Sanken SVCO6. We have 1 Sanken SVCO6 manual available for free PDF download: Instruction Manual

Sanken SVCO6 Instruction Manual

Sanken SVCO6 Instruction Manual (327 pages)

Brand: Sanken | Category: Inverter | Size: 9.09 MB

Table of Contents

Expressions and Meanings of Safety Notes
3
For Safe Use
3
Meanings of Symbols
3
Table of Contents
4
1 Safety Notes

7
- Important Notes
  7
- Notes on Use
  7
- Notes on Installation
  8
- Notes on Handling and Moving
  8
- Notes on Wiring
  9
- Notes on Operation
  10
- Notes on Maintenance and Inspection
  11
- Disposal
  11
- Others
  11
2 Checking the Product and Precautions on Use

12
4 Wiring

23
5 Operation Panel

47
- Names and Functions of Parts of the Operation Panel
  47
  - LCD Display Part
    48
  - LCD Operation Part
    48
  - LED Display Part
    48
  - LED Operation Part
    48
- Switching of Statuses
  49
- 7-Segment Monitor Display Modes
  49
- Status Display Mode
  50
  - Version Display
    50
  - Inverter Status Mode
    50
    
    Display Contents of Operation Mode
    50
    
    Display Contents of Monitor Mode
    51
    
    Display Contents of Speed
    51
  - Alarm Display
    52
  - Control Authorization Displays
    52
  - Command Setting
    53
- Function Code Display Mode
  55
  - Status Transition Diagram
    55
  - Function Code Display Mode Transition Diagram
    55
  - Basic Operation
    56
  - Confirming Operation
    57
  - Signed Operation
    58
- Special Functions
  59
- Connecting Operation Panel with Extension Cable
  66
- Usage of Extension Cable
  66
6 Operation

67
- Operation Steps
  68
- Operation Step Flow
  68
- Test Run
  69
  - Confirmation before Power Input
    69
    
    Confirmation Items before Power Input
    69
    
    Confirmation Items after Power Input
    69
  - Motor Control Setting
    70
    
    Basic Function
    70
    
    Auto Torque Boost
    70
  - Basic Setting (1)
    70
  - Auto Torque Boost Control
    71
  - Motor Parameter Auto Tuning
    71
  - Basic Setting (2)
    71
    
    Auto Tuning Mode
    72
    
    Auto Tuning Setting
    72
    
    Motor Parameter Auto Tuning Steps
    73
    
    Setting of Motor Ratings
    73
    
    F5001 Motor Poles, Voltage and Capacity
    73
    
    Motor Capacitor
    73
    
    The Setting of Motor Parameter Auto Tuning Mode
    74
    
    Auto Tuning Starts
    74
    
    Motor Parameter Auto Tuning Ends
    74
    
    Auto Tuning Error
    74
  - Basic Setting (3)
    76
  - Operation Confirmation
    77
  - Both of on and off will be the same Operation
    77
    
    Confirmation Items During Test Run
    78
    
    Operation Preparation
    79
    
    Operation Methods Besides Commands from Operation Panel
    79
    
    External Operation Command Action
    80
  - JOG Operation
    81
  - Hold Operation
    81
    
    JOG Action
    81
    
    Operation Signal Hold Circuit
    81
- Special Functions
  81
  - Notes on Free Run Stop Terminal (MBS)
    82
    
    3 Wired Operation
    83
    
    Cricuit of 3Wired Operation
    83
- Definition of Technical Terms
  85
- Explanation of Terms
  85
7 Function Code

86
- Representation and Description of Function Codes
  86
- Function Code List
  87
  - Basic Operation Function
    87
  - Pid Function
    98
  - Torque Control
    102
- Description of Functions
  105
  - Motor Control Mode Selection
    105
  - A Function for Selecting Motor Control Mode
    105
  - Notes on Use of Speed Control Mode
    106
  - Notes on Use of Torque Control Mode
    107
  - F1001=6: Position Control Mode
    108
  - 1St Speed Frequency Setting Selection
    109
  - F1002 = 21: Terminal Block Stepping Function.
    110
  - Related Function Codes and Multifunctional Input Terminals
    110
  - Increasing or Decreasing the Set Frequency
    110
  - Clearing the Set Frequency
    111
  - F1002=25: Pulse Train Input
    111
  - F1002 = 26, 27, 28: Analog Forward / Reverse Run
    111
  - V/F Pattern Selection
    112
  - Output Frequency
    112
  - Torque Boost
    113
  - Base Voltage
    113
  - Base Frequency
    113
  - Upper Frequency Limit
    114
  - Lower Frequency Limit
    114
  - Carrier Frequency Adjustment
    114
  - Acceleration/Deceleration Curve
    115
  - 1St Acceleration Time
    116
  - 2Nd Acceleration Time
    116
  - 3Rd Acceleration Time
    116
  - 4Th Acceleration Time
    116
  - JOG Frequency
    117
  - 1St Start of S-Shaped Acceleration
    117
  - 1St End of S-Shaped Acceleration
    117
  - 2Nd Start of S-Shaped Acceleration
    117
  - 1St Speed Frequency Selection a
    121
  - 1St Speed Frequency Selection B
    121
  - 1St Speed Frequency Selection C
    121
  - Terminal Board Step Set
    122
  - Keep or Clear Frequency
    122
  - Operation Command Selection
    122
  - Starting Method
    124
  - Starting Frequency
    125
  - Operation Start Frequency
    126
  - Start Delay Time
    126
  - Start Standby Time
    126
  - Start Standby Frequency
    126
  - Restart after Momentary Power Failure
    127
  - Direction of Motor Rotation
    128
  - Braking Method
    128
  - Deceleration to Stop
    128
  - Deceleration to Stop + DC Braking
    128
  - DC Braking Start Frequency
    129
  - DC Braking Time
    129
  - DC Braking Force
    129
  - Duty Cycle of Brake Resistor
    130
  - Discharge Resistor on Signal Output Time
    130
  - Deceleration DC Braking Method Selection
    131
  - Deceleration DC Braking Start Frequency
    131
  - External Terminal (DCBRK)
    131
  - Continuous (F1117=1)
    131
  - Deceleration DC Braking Time T1
    132
  - Deceleration DC Braking Time T2
    132
  - Deceleration DC Braking Time T3
    132
  - Deceleration DC Braking Force F1
    132
  - Case of F1117=1 (End of DC Brake at MBS Signal Is ON)
    133
  - Case of F1117=2 (End of DC Brake at Time Is over T3)
    133
  - Deceleration Exciting Ratio
    134
  - LED Display Function
    135
  - Monitor Display Selection
    135
  - State Display Selection
    136
  - Multiple for No-Units Display
    137
  - Auxiliary Function
    138
  - 1St Jump Bottom Frequency
    138
  - 1St Jump Top Frequency
    138
  - 2Nd Jump Bottom Frequency
    138
  - Auto Alarm Recovery
    139
  - Instability Elimination
    139
  - Operation Direction Switching in V/F Control Mode
    140
  - Shortest Operation Time Function
    140
  - External Operation Signal
    140
  - Internal Operation Signal of Inverter
    140
  - 2Nd Upper Frequency Limit
    141
  - 3Rd Upper Frequency Limit
    141
  - Cooling Fan ON/OFF Control
    141
  - Functions Corresponding to High Altitude Areas
    142
  - Rating Selection
    142
  - Input/Output-Related Function
    143
  - Bias Frequency (VIF1)
    143
  - Gain Frequency (VIF1)
    143
  - Bias Frequency (VIF2)
    143
  - Set Frequency Gain
    144
  - Analog Input Switching for Set Frequency Gain
    144
  - MBS Terminal Input Mode
    145
  - ES Input Terminal Function
    146
  - Selection of Input Terminal DI1
    146
  - Selection of Input Terminal DI2
    146
  - Selection of Input Terminal DI3
    146
  - Multifunctional Input Signals
    148
  - Reference Frequency for Pulse Train Input
    149
  - Effective Number of Bits for VIF1 Detection
    149
  - Effective Number of Bits for VIF2 Detection
    149
  - Effective Number of Bits for VIF3 Detection
    149
  - Internal Analog Output Function 1
    151
  - Internal Analog Output Coefficient 1
    151
  - Internal Analog Output Bias 1
    151
  - Internal Analog Output Function 2
    151
  - Arrival Frequency
    156
  - Frequency Matching Range
    156
  - Selection of Output Terminal DO1
    157
  - Selection of Output Terminal DO2
    157
  - Selection of Output Terminal DO3
    157
  - Counter Output Multiple
    159
  - Relay 1 Contact Output Selection
    160
  - Current Output Multiple
    161
  - Current Output Function
    161
  - Current Output Bias
    161
  - Torque Matching Level
    166
  - Torque Matching Range
    166
  - Low Speed Matching Level
    167
  - Low Speed Matching Range
    167
  - Low Torque Order
    167
  - System Function
    168
  - Copy Function
    168
  - Changed Code Display Function
    170
  - Function Lock
    170
  - Data Initialization
    171
  - Quick Knob Long-Pressing Cancel Selection
    172
  - Function Code Value Setting Key Selection
    172
  - Target Frequency Setting Time-Out
    172
  - Output Current Limiting Function
    173
  - Electric Thermal Setting
    174
  - Reference Parameter
    174
  - Output Current Limiting at Constant Speed
    175
  - F1701 (Output Current Limiting Function)
    175
  - F1012-F1015 (1St - 4Th Acceleration Time)
    175
  - F1016-F1021 (1St - 4Th Deceleration Time)
    175
  - Overload Pre-Alarm Value
    176
  - Motor Type
    176
  - Switching between ―OV‖ & ―LV‖ Alarms When Stopped
    176
  - Open Phase Detection Function
    176
  - Overvoltage Stalling Prevention Function
    177
  - Feedback Signal Disconnecting Detection Time
    177
  - Carrier Frequency Variable by Lowering Temperature
    177
  - Information Function
    178
  - Inverter Host Software Version Display
    178
  - Inverter Host Memory Version Display
    178
  - Operation Time Display
    178
  - Reading Alarm Data
    179
  - Alarm Status Confirmation 1
    179
  - Alarm Status Confirmation 2
    179
  - Alarm Status Confirmation 3
    179
  - Energy-Saving Function
    181
  - Energy-Saving Mode Selection
    181
  - Simple Energy Saving Rate
    181
  - Simple Energy Saving Time
    181
  - Attentions
    182
  - About Auto Energy Saving Function
    182
  - Actions of Auto Energy Saving Mode
    182
  - V·f Separation Function
    185
  - F Separation Function Selection
    185
  - Arbitrary V/F Pattern Function
    187
  - Arbitrary V/F Pattern Intermediate Voltage 1
    187
  - Arbitrary V/F Pattern Intermediate Voltage 2
    187
  - Arbitrary V/F Pattern Intermediate Frequency 1
    187
  - Auto Torque Boost Function
    188
  - Auto Torque Boost Selection
    188
  - Slip Compensation Response Time Constant
    188
  - Slip Compensation Multiple
    188
  - 1St Speed Frequency
    189
  - 2Nd Speed Frequency
    189
  - 3Rd Speed Frequency
    189
  - 4Th Speed Frequency
    189
  - Scheduled Operation Function
    191
  - Selection of Scheduled Operation
    191
  - Simple Scheduled Operation Repetitions
    191
  - Operation Stop Time T0
    194
  - Use of Frequency Value for each Timer
    194
  - About the Operation Stop Time T0
    194
  - Cycle Completion Signal of Simple
    195
  - Figure of Simple
    195
  - Midway Stop and Midway Start of Simple
    196
  - Midway Stop Deceleration Time
    196
  - Midway Start Acceleration Time
    196
  - Resetting of Simple
    197
  - Setting & Resetting Method
    197
  - Disturbed Operation Function(F2201=2)
    198
  - Disturb Modulation Analog Input Switching
    198
  - Disturb Modulation Rate
    198
  - Basic Actions of Disturbed Operation
    198
  - Modulation of Disturbed Operation
    199
  - Setting and Modulating Method
    200
  - Offset of Modulation Rate
    200
  - LCD Display Function
    202
  - LCD Contrast Adjustment
    202
  - LCD Language Selection
    202
  - Lcd’s 1St Display Parameter Setting
    202
  - LCD Backlight off Time
    203
  - PID Function
    204
  - PID Control Action Selection
    208
  - PID1 Command Value Input Switching
    209
  - PID2 Command Value Input Switching
    209
  - PID1 Command Value Gain
    209
  - PID2 Command Value Gain
    209
  - PID1 Feedback Input Switching
    210
  - PID2 Feedback Input Switching
    210
  - PID1 Feedback Value Gain
    210
  - PID2 Feedback Value Gain
    210
  - PID1 Deviation Limit Value
    211
  - PID2 Deviation Limit Value
    211
  - PID1 Operation Polarity Switching
    211
  - PID2 Operation Polarity Switching
    211
  - PID Operation
    212
  - PID1 Control Proportional Gain
    212
  - PID2 Control Proportional Gain
    212
  - PID1 Control Integral Time
    212
  - PID1 Output Limit Value
    213
  - PID2 Output Limit Value
    213
  - PID1 Gain Polarity Switching
    213
  - PID2 Gain Polarity Switching
    213
  - Start Mode of PID Control
    214
  - Indirect PID1 Input Reference
    214
  - Indirect PID2 Input Reference
    214
  - PID Start Mode Selection
    214
  - End Mode of PID Control
    215
  - PID End Mode Selection
    215
  - PID End Setting Value
    215
  - Feedback Signal Disconnection Detection Time
    216
  - Control Switching by External Terminals
    217
  - VFPID Signal
    217
  - PIDLCK Signal
    217
  - Timing Switch of PID Control
    218
  - IHOLD Signal
    218
  - ICLEAR Signal
    218
  - External Terminal Switching PID Control
    219
  - External PID Control
    220
  - Motor Driving with Inverter
    220
  - External PID Control Selection
    220
  - External PID Operation Mode Selection
    220
  - PID1EX Signal
    221
  - PID2EX Signal
    221
  - Communication Function
    222
  - Message Checksum
    222
  - Pull Up/Down Function Selection
    222
  - Communication Response Time
    222
  - Communication Speed
    223
  - Parity Bit
    223
  - Stop Bit
    223
  - End Code
    223
  - Specified Command Inverter’s Response Selection
    224
  - Modbus Communication Timeout Setting
    224
  - Modbus Communication Timeout Action
    224
  - Modbus Register Address Switching
    224
  - Motor Parameters
    225
  - Motor Poles, Voltage and Capacity
    225
  - Motor Current Rating
    226
  - Motor Frequency Rating
    226
  - Motor Speed Rating
    226
  - Motor Insulation Type
    226
  - Motor Stator Resistance
    227
  - Motor Rotator Resistance
    227
  - Motor Mutual Inductance
    227
  - Motor Excitation Current
    227
  - Motor Inertia Moment
    228
  - Load Inertia Moment Ratio
    228
  - Iron Loss Resistance
    228
  - Vector Speed Control Function
    229
  - Torque Limiter (Power Running)
    229
  - Torque Limiter (Regeneration)
    229
  - Torque Limiter Analog Input Function
    230
  - Multiple for Starting Excitation Current
    232
  - Starting Excitation Time
    232
  - Multiple for Braking Excitation Current
    232
  - Braking Excitation Time
    233
  - Current Control Gain Compensation
    233
  - Speed Control ASR Proportional Gain
    233
  - Speed Control ASR Integral Time
    234
  - Speed Detection Filter Cut-Off Frequency
    234
  - Torque Detection Filter Cut-Off Frequency
    234
  - Motor Vibration Reduction Rate
    235
  - Lower Frequency Limit for Motor Vibration Reduction Function
    235
  - Upper Frequency Limit for Motor Vibration Reduction Function
    235
  - Starting Torque
    236
  - Starting Torque Duration Time
    236
  - Variable 2Nd Gain for Speed Control
    237
  - Frequency Bottom of Variable Gain for Speed Control
    237
  - Frequency Top of Variable Gain for Speed Control
    237
  - Torque Control Function
    238
  - Torque Command Selection
    238
  - Torque Command
    238
  - Positive Upper Value of Torque Command
    239
  - Positive Lower Value of Torque Command
    239
  - Negative Upper Value of Torque Command
    239
  - Negative Lower Value of Torque Command
    239
  - Bias Torque Command (VIF1)
    240
  - Gain Torque Command (VIF1)
    240
  - Bias Torque Command (VIF2)
    240
  - Gain Torque Command (VIF2)
    240
  - Speed Limit Selection
    242
  - Speed Limit Value in Torque Control
    242
  - Torque Control Proportional Gain
    243
  - Torque Control Integral Time
    243
  - Speed - Torque Control Switching Function
    245
  - Switching Delay Time of Speed - Torque Control
    245
  - Run Signal
    245
  - Switching Filter Settings of Speed - Torque
    246
  - PG Sensor Function
    247
  - PG Pulse Multiplication Value
    247
  - PG Output Formation Selection
    247
  - Position Control Gain
    247
  - Zero-Servo Control Function Selection
    250
  - Zero Speed
    250
  - Zero Speed Servo Complete Width
    250
  - Position Function Control
    254
  - Point to Point Control Position Limiter
    254
  - Deviation Counter Clear Mode
    254
  - Number of Pulses Within 1 MM
    254
  - Setting of Number of Pulses Within 1Mm
    255
  - Setting of Point to Point Control Position
    255
  - Simple Backlash Calibration
    256
  - The Completion Width of Positioning
    257
  - Error Level Limit
    257
  - Quick Acceleration/Deceleration for Position Control
    257
- Serial Communication Function
  258
  - Outline
    258
  - Terminal Functions and Wiring
    259
    
    RS485 Communication Interface (One Inverter)
    259
    
    RS485 Communication Interface (Multiple Inverters)
    259
    
    For 2-Wire Connection
    259
    
    Setting of Serial Communication Use
    260
    
    Setting of Function Codes Related to Computer and Serial Communication
    260
  - Inverter Operation and Related Function Code Setting by Serial Communication
    260
  - Communication with Dedicated Protocol (SANKEN Communication Protocol)
    262
    
    List of Command Code (OP)
    262
    
    Frequency Setting Command
    263
    
    Batch Operation Function
    263
    
    Automatic Alarm Function
    263
  - Programming Design
    264
    
    Message Format
    264
    
    Message from Inverter to Computer (ASCII Format)
    266
    
    Message from Computer to Inverter (BINARY Format)
    267
    
    Message from Inverter to Computer (BINARY Format)
    267
    
    Details of Message Formation
    268
    
    ASCII-Format Message
    268
    
    Batch Stop Command
    272
    
    Error Response
    272
    
    BINARY Format
    273
    
    Inverter Operation and Control Terminal Board Input Status Data
    274
    
    Second Byte
    275
    
    Operation Status 2
    275
    
    Control Terminal Board Data
    276
    
    List of Error Codes During Function Setting
    277
    
    Communication Processing by the Inverter
    279
    
    Timeout Processing
    279
    
    Start Code Not Detected
    279
    
    BINARY-Format Message
    279
    
    Specified Command Inverter‘s Response Selection
    280
    
    List of Character Code
    280
  - Modbus-RTU Communication
    281
    
    Communication Timeout Function
    281
    
    Address (Inverter Number)
    282
    
    Operation Code (Command Code)
    282
    
    Message from Computer to Inverter (RTU)
    283
    
    Message from Inverter to Computer (RTU) (Normal Response)
    284
    
    Message from Inverter to Computer (RTU) (Abnormal Response)
    285
    
    Reading Register Address
    286
    
    Continuous Register Writing
    288
    
    FL-STFLG Bit Formation
    288
    
    Batch Operation
    289
    
    Processing of Inverter Communication Error
    290
    
    Error Response Not Sent
    290
    
    Error Response Sent
    290
    
    List of Error Codes During Function Code Setting
    290
    
    Function Code Register Address
    291
8 Protection & Error Function

292
- Operation Error
  292
  - List of Error Operation
    293
    
    Conflict & Interference Error
    294
    
    List of Conflict & Interference Error
    294
- Conflict & Interference Error
  295
- Warning Status
  297
  - List of Warnings
    297
- Alarm Status
  298
  - List of Alarms
    298
9 Fault Analysis

301
10 Maintenance & Inspection

302
- Precautions on Checking and Maintenance
  302
- Inspection Items
  302
- Periodic Inspection List
  302
- Part Replacement
  304
  - Fan Replacement
    304
  - Main Circuit Power Module Checklist
    304
  - Smoothing Capacitors
    308
- Megger Test
  308
- Circuit Diagram for Megger Test
  308
- Electrical Measurement of Main Circuit
  309
  - Power Measurement Circuit for Main Circuit
    309
  - Main Circuit Measuring Instruments
    309
- Standard Specification
  310
- Inverter General Specification
  314
- Communication Function Specification
  315
  - Temporary Storage
    315
  - Long-Term Storage
    315
- Storage Environment
  315
12 External Dimension

316
- Master Dimension
  316
- List of Overall Dimension
  316
- Operation Panel Dimension
  319
- DC Reactor Dimension
  320
13 Peripheral Equipments & Options

321
14 EC Directives

323

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