Polaris SPORTSMAN 500 2003 Manuals
Manuals and User Guides for Polaris SPORTSMAN 500 2003. We have 3 Polaris SPORTSMAN 500 2003 manuals available for free PDF download: Service Manual, Owner's Manual
Polaris SPORTSMAN 500 2003 Service Manual (505 pages)
Brand: Polaris
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Category: Offroad Vehicle
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Size: 47.62 MB
Table of Contents
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Fas Teners12
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Nuts13
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Washers14
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Cotter Pins14
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Circlips14
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Lubricants15
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Engine Oil15
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Grease16
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Screwdrivers18
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Pliers18
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Feeler Gauge21
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Multimeter29
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Voltage29
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Resistance30
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Amperage30
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Shrink Fit34
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Seals35
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Storage36
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Chapter Two42
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Switch Test49
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Fuel System52
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Power Loss53
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Power Train54
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Steering55
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Frame Noise57
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Brakes57
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Battery62
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Charging66
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Oil-Fouled93
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Gap Bridging93
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Worn out95
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Preignition95
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Idle Speed97
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Capacities99
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Engine Top End100
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Engine Cooling100
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Rocker Arm107
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Camshaft Removal109
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Solvent Test120
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Valve Removal120
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Valve Inspection121
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Valve Lapping124
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Spec Ial Tools128
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Piston Removal130
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Piston Clearance133
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Engine Lower End143
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Engine143
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Engine Removal144
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Crankcase152
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Seals157
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Cooling Systems204
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Drive Unit219
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Drive Pulley221
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Eng Ine no Ises221
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Driven Pulley222
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Release Spring222
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Power Tra in222
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Drive Belt224
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Pulley Alignment228
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Pulley Offset228
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Transmission255
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Boot Replacement290
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CDI Precautions316
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Ignition Coil320
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Performance Test320
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Starter Solenoid330
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Lighting System331
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Bulb Replacement331
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Switches337
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Testing337
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Wiring Diagrams341
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Front Hub344
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Control Arm353
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Tie Rods Removal357
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Tire Changing363
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Shock Absorber369
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Shock Inspection370
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Rear Axles377
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Disc Brakes388
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Brake Service388
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Rear Brake Pedal421
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Rear Brake Lever423
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Foot Brake423
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Polaris SPORTSMAN 500 2003 Service Manual (274 pages)
ATV
Brand: Polaris
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Category: Offroad Vehicle
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Size: 9.86 MB
Table of Contents
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General22
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Maintenance23
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Engine32
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Fuel System32
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Fuel Filter33
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Electrical35
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Controls48
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Maintenance32
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Pvt System58
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Oil Pipes102
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Recoil Assembly103
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Troubleshooting104
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Float System113
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Main System113
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Fuel Level117
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Troubleshooting119
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Strut Assembly128
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Pvt System132
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Pvt Drying134
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PVT Disassembly136
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PVT Assembly137
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Shift Weights140
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Spider Removal142
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Clutch Offset147
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Troubleshooting163
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Final Drive166
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U-Joint Assembly180
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Special Tools195
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Boot Replacement197
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Chapter 9 Brakes
218-
Specifications221
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Brake Burnishing229
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Troubleshooting238
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Chapter 9240
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Electrical240
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Diagnostic Mode244
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Starter Drive264
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Starter Assembly264
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Polaris SPORTSMAN 500 2003 Owner's Manual (153 pages)
Polaris 2003 ATV Owner's Manual
Brand: Polaris
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Category: Offroad Vehicle
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Size: 2.68 MB
Table of Contents
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Welcome5
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Safety9
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Controls39
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Brake Lever42
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Fuel Filter45
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Fuel Tank45
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Fuel Valve45
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Fuel Safety46
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Belt Life48
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Features50
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Operation58
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Engine Oil Check100
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Coolant Level101
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Front Brake106
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Rear Brake107
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Toe Alignment108
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Rear Spring109
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Wheel Removal114
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Tire Tread Depth116
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Drive Chain117
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Filter Systems120
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Spark Plugs128
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Spark Arrestor130
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Recoil Housing132
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High Range133
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Low Range133
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Pvt System133
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Pvt Drying134
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Battery Removal136
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Battery Storage137
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Cleaning the Atv139
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Washing the Atv139
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Waxing the Atv139
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Fluid Levels140
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Storage Tips141
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Troubleshooting144
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Warranty148
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Engine Oil150
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Index151
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