Omron F3SG series Manuals

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Omron F3SG series User Manual

Omron F3SG series User Manual (257 pages)

Safety Light Curtain  
Brand: Omron | Category: Security Sensors | Size: 8.48 MB
Table of contents
Terms And Conditions Agreement5................................................................................................................................................................
Safety Precautions7................................................................................................................................................................
Precautions For Safe Use13................................................................................................................................................................
Precautions For Correct Use14................................................................................................................................................................
Visual Aids15................................................................................................................................................................
Table Of Contents17................................................................................................................................................................
Chapter1 Overview And Specifications25................................................................................................................................................................
User's Manual25................................................................................................................................................................
What Is Included26................................................................................................................................................................
System Components27................................................................................................................................................................
Basic Components28................................................................................................................................................................
Model Overview29................................................................................................................................................................
List Of Features30................................................................................................................................................................
Versions30................................................................................................................................................................
Led Indicators32................................................................................................................................................................
Led Indicator Status33................................................................................................................................................................
Ratings/specifications35................................................................................................................................................................
List Of Models39................................................................................................................................................................
List Of Models/response Time/current Consumption/weight39................................................................................................................................................................
Calculation Of Response Time Of Cascaded Segments42................................................................................................................................................................
Chapter2 System Operation And Functions43................................................................................................................................................................
Combination Of Functions45................................................................................................................................................................
Operating States47................................................................................................................................................................
Machine Run State47................................................................................................................................................................
Machine Stop State47................................................................................................................................................................
Interlock State47................................................................................................................................................................
Lockout State47................................................................................................................................................................
Teach-in Mode47................................................................................................................................................................
Setting State48................................................................................................................................................................
Optical Synchronization49................................................................................................................................................................
Overview49................................................................................................................................................................
Scan Code Selection50................................................................................................................................................................
Factory Default Setting50................................................................................................................................................................
Setting With Dip Switch50................................................................................................................................................................
Setting With Configuration Tool50................................................................................................................................................................
Pnp/npn Selection51................................................................................................................................................................
Self-test52................................................................................................................................................................
Self-test Details52................................................................................................................................................................
Waveform Of Safety Outputs53................................................................................................................................................................
External Test54................................................................................................................................................................
Lockout Reset56................................................................................................................................................................
Interlock57................................................................................................................................................................
Over View57................................................................................................................................................................
External Device Monitoring (edm)62................................................................................................................................................................
2-10-1.overview62................................................................................................................................................................
2-10-2.factory Default Setting63................................................................................................................................................................
2-10-3.setting With Dip Switch63................................................................................................................................................................
2-10-4.setting With Configuration Tool63................................................................................................................................................................
Auxiliary Output65................................................................................................................................................................
2-11-1.overview65................................................................................................................................................................
2-11-2.factory Default Setting66................................................................................................................................................................
2-11-3.setting With Dip Switch66................................................................................................................................................................
2-11-4.setting With Configuration Tool67................................................................................................................................................................
Muting69................................................................................................................................................................
2-12-1.standard Muting Mode71................................................................................................................................................................
2-12-2.exit-only Muting Mode81................................................................................................................................................................
2-12-3.position Detection Muting Mode87................................................................................................................................................................
2-12-4.dynamic Muting92................................................................................................................................................................
2-12-5.factory Default Setting93................................................................................................................................................................
2-12-6.setting With Dip Switch93................................................................................................................................................................
2-12-7.setting With Configuration Tool93................................................................................................................................................................
Override95................................................................................................................................................................
2-13-1.override At Normal Operation96................................................................................................................................................................
2-13-2.override Upon Startup98................................................................................................................................................................
2-13-3.setting With Dip Switch99................................................................................................................................................................
2-13-4.setting With Configuration Tool99................................................................................................................................................................
Fixed Blanking100................................................................................................................................................................
2-14-1.overview100................................................................................................................................................................
2-14-2.factory Default Setting103................................................................................................................................................................
2-14-3.setting With Dip Switch103................................................................................................................................................................
2-14-4.setting With Configuration Tool103................................................................................................................................................................
Floating Blanking104................................................................................................................................................................
2-15-1.overview104................................................................................................................................................................
2-15-2.factory Default Setting107................................................................................................................................................................
2-15-3.setting With Dip Switch107................................................................................................................................................................
2-15-4.setting With Configuration Tool108................................................................................................................................................................
Reduced Resolution109................................................................................................................................................................
2-16-1.overview109................................................................................................................................................................
2-16-2.factory Default Setting110................................................................................................................................................................
2-16-3.setting With Dip Switch110................................................................................................................................................................
2-16-4.setting With Configuration Tool110................................................................................................................................................................
Warning Zone111................................................................................................................................................................
2-17-1.overview111................................................................................................................................................................
2-17-2.factory Default Setting114................................................................................................................................................................
2-17-3.setting With Dip Switch114................................................................................................................................................................
2-17-4.setting With Configuration Tool114................................................................................................................................................................
Setting Zone Adjacency Conditions115................................................................................................................................................................
Operating Range Selection117................................................................................................................................................................
2-19-1.overview117................................................................................................................................................................
2-19-2.factory Default Setting117................................................................................................................................................................
2-19-3.setting With Dip Switch117................................................................................................................................................................
2-19-4.setting By Wiring118................................................................................................................................................................
2-19-5.setting With Configuration Tool118................................................................................................................................................................
Response Time Adjustment119................................................................................................................................................................
2-20-1.overview119................................................................................................................................................................
2-20-2.factory Default Setting119................................................................................................................................................................
2-20-3.setting With Dip Switch119................................................................................................................................................................
2-20-4.setting With Configuration Tool119................................................................................................................................................................
Lamp120................................................................................................................................................................
2-21-1.overview120................................................................................................................................................................
2-21-2.factory Default Setting120................................................................................................................................................................
2-21-3.setting With Dip Switch120................................................................................................................................................................
2-21-4.setting With Configuration Tool120................................................................................................................................................................
Designated Beam Output123................................................................................................................................................................
2-22-1.overview123................................................................................................................................................................
2-22-2.factory Default Setting123................................................................................................................................................................
2-22-3.setting With Dip Switch124................................................................................................................................................................
2-22-4.setting With Configuration Tool124................................................................................................................................................................
Light Level Monitoring125................................................................................................................................................................
2-23-1.incident Light Level Information125................................................................................................................................................................
2-23-2.ambient Light Level Information125................................................................................................................................................................
Maintenance Information126................................................................................................................................................................
2-24-1.overview126................................................................................................................................................................
2-24-2.error Log126................................................................................................................................................................
2-24-3.warning Log126................................................................................................................................................................
2-24-4.power-on Time126................................................................................................................................................................
2-24-5.load Switching Frequency127................................................................................................................................................................
2-24-6.muting Statistics Information127................................................................................................................................................................
Operating Status Monitoring128................................................................................................................................................................
2-25-1.overview128................................................................................................................................................................
2-25-2.readout Information128................................................................................................................................................................
Setting Recovery129................................................................................................................................................................
2-26-1.overview129................................................................................................................................................................
Chapter3 Setting With Dip Switch131................................................................................................................................................................
List Of Features Configurable By Dip Switch132................................................................................................................................................................
Dip Switch133................................................................................................................................................................
Dip Switch On Receiver134................................................................................................................................................................
Dip Switch On Emitter135................................................................................................................................................................
Push Switch135................................................................................................................................................................
Setting By Teach-in136................................................................................................................................................................
Setting Fixed Blanking By Teach-in136................................................................................................................................................................
Setting Floating Blanking By Teach-in139................................................................................................................................................................
Chapter4 Wiring/installation143................................................................................................................................................................
Installation Considerations145................................................................................................................................................................
Detection Zone And Approach145................................................................................................................................................................
Safety Distance146................................................................................................................................................................
Safety Distance Formulas According To Iso 13855/en Iso 13855146................................................................................................................................................................
Safety Distance Formulas According To Ansi B11.19149................................................................................................................................................................
Distance From Reflective Surfaces150................................................................................................................................................................
F3sg-4r (type 4 Espe)150................................................................................................................................................................
F3sg-2r (type 2 Espe)150................................................................................................................................................................
Mutual Interference Prevention151................................................................................................................................................................
Cascade Connection153................................................................................................................................................................
Connection Procedure155................................................................................................................................................................
Dimensions156................................................................................................................................................................
Mounted With Standard Fixed Brackets (f39-lgf)156................................................................................................................................................................
F3sg-ra Series156................................................................................................................................................................
F3sg-re Series158................................................................................................................................................................
Standard Fixed Bracket160................................................................................................................................................................
Mounted With Standard Adjustable Brackets (f39-lga)161................................................................................................................................................................
Standard Adjustable Bracket165................................................................................................................................................................
(f39-lga)166................................................................................................................................................................
Mounted With Top/bottom Adjustable Brackets (f39-lgtb)166................................................................................................................................................................
And Standard Adjustable Brackets (f39-lga)166................................................................................................................................................................
Top/bottom Adjustable Bracket (f39-lgtb)176................................................................................................................................................................
Top/bottom Adjustable Bracket (f39-lgtb-1)176................................................................................................................................................................
Mounting177................................................................................................................................................................
Mounting Method177................................................................................................................................................................
Number Of Brackets Required177................................................................................................................................................................
Mounting Procedure178................................................................................................................................................................
Mounting With Standard Fixed Brackets (f39-lgf)178................................................................................................................................................................
Mounting With Standard Adjustable Brackets (f39-lga)179................................................................................................................................................................
Mounting With Top/bottom Adjustable Brackets (f39-lgtb)183................................................................................................................................................................
Beam Alignment Procedure186................................................................................................................................................................
Wiring187................................................................................................................................................................
Wiring Precautions187................................................................................................................................................................
Power Supply Unit188................................................................................................................................................................
Cable Connections(f3sg-ra Series)189................................................................................................................................................................
Single-ended Cable189................................................................................................................................................................
Double-ended Cable190................................................................................................................................................................
Cascading Cable192................................................................................................................................................................
Extending Cable Length With Commercially Available Cable193................................................................................................................................................................
Reduced Wiring Connector System With Y-joint Plug/socket Connector193................................................................................................................................................................
Reduced Wiring Connector System With 4-joint Plug/socket Connector194................................................................................................................................................................
Cable Connections(f3sg-re Series)197................................................................................................................................................................
Recommended Cable197................................................................................................................................................................
Reduced Wiring Connector System198................................................................................................................................................................
Functional Earth Connection199................................................................................................................................................................
Chapter5 Input/output Circuit And Applications201................................................................................................................................................................
Input/output Circuit203................................................................................................................................................................
Entire Circuit Diagram203................................................................................................................................................................
Input Circuit Diagram By Function207................................................................................................................................................................
Wiring Examples(f3sg-ra Series)208................................................................................................................................................................
Standalone F3sg-ra Using Pnp Outputs208................................................................................................................................................................
Standalone F3sg-ra Using Npn Outputs209................................................................................................................................................................
Standard Muting Mode/exit-only Muting Mode Using Pnp Outputs210................................................................................................................................................................
Outputs210................................................................................................................................................................
Standard Muting Mode/exit-only Muting Mode Using Npn Outputs211................................................................................................................................................................
Standard Muting Mode/exit-only Muting Mode With Two Muting Sensors Using Pnp Outputs212................................................................................................................................................................
Muting Sensors Using Pnp Outputs212................................................................................................................................................................
Standard Muting Mode/exit-only Muting Mode With Two Muting Sensors Using Npn Outputs213................................................................................................................................................................
Muting Sensors Using Npn Outputs213................................................................................................................................................................
Standard Muting Mode With Four Muting Sensors Using Pnp Outputs214................................................................................................................................................................
Standard Muting Mode With Four Muting Sensors Using Npn Outputs215................................................................................................................................................................
Standard Muting Mode With F3w-ma216................................................................................................................................................................
Nector)216................................................................................................................................................................
Configuration With 4-joint Plug/socket Connector)217................................................................................................................................................................
Exit-only Muting Mode With F3w-ma (l-shaped Configuration With 4-joint Plug/socket Con Nector)217................................................................................................................................................................
5-2-11.pre-resest Mode Using Pnp Output218................................................................................................................................................................
Pre-resest Mode Using Pnp Output218................................................................................................................................................................
5-2-12.pre-resest Mode Using Npn Output219................................................................................................................................................................
Pre-resest Mode Using Npn Output219................................................................................................................................................................
5-2-13.standalone F3sg-ra With Y-joint Plug/socket Connector Using Pnp Outputs220................................................................................................................................................................
5-2-14.standalone F3sg-ra With Y-joint Plug/socket Connector Using Npn Outputs221................................................................................................................................................................
Mode Using Pnp Outputs222................................................................................................................................................................
F3sg-ra With Y-joint Plug/socket Connector In Standard Muting Mode/exit-only Muting Mode Using Pnp Outputs222................................................................................................................................................................
Wiring Examples (f3sg-re Series)223................................................................................................................................................................
Short Mode223................................................................................................................................................................
Long Mode224................................................................................................................................................................
Standalone F3sg-re With Y-joint Plug/socket Connector225................................................................................................................................................................
Connectable Safety Control Units226................................................................................................................................................................
Chapter6 Checklists227................................................................................................................................................................
Pre-operation Checklists228................................................................................................................................................................
Checklists228................................................................................................................................................................
Installation Condition Check228................................................................................................................................................................
Wiring Check Before Power Is Turned On228................................................................................................................................................................
Operation Check While The Machine Is Stopped229................................................................................................................................................................
Checking That Hazardous Parts Stop While The Machine Operates230................................................................................................................................................................
Maintenance Checklists231................................................................................................................................................................
Inspection At Startup And When Changing Operators231................................................................................................................................................................
Items To Inspect Every 6 Months Or When Machine Settings Are Changed232................................................................................................................................................................
Chapter7 Appendix235................................................................................................................................................................
Troubleshooting236................................................................................................................................................................
Description237................................................................................................................................................................
Warning242................................................................................................................................................................
Muting Sequence Error Indication243................................................................................................................................................................
Interlock Sequence Error Indication244................................................................................................................................................................
Optional Accessories(sold Separately)245................................................................................................................................................................
Glossary252................................................................................................................................................................
Revision History256................................................................................................................................................................

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