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Welding System
LN-25
Lincoln Electric LN-25 Manuals
Manuals and User Guides for Lincoln Electric LN-25. We have
12
Lincoln Electric LN-25 manuals available for free PDF download: Service Manual, Operator's Manual, Operating Manual, Technical Specifications
Lincoln Electric LN-25 Service Manual (111 pages)
Portable CV/CC Semiautomatic Wire Feeder
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 10.14 MB
Table of Contents
Master for All Sections
6
Safety
3
Table of Contents
6
Installation
8
Technical Specifications
8
Safety Precautions
9
Power Source Connection
9
And
9
650
10
250™ or SAE-300™, -400
10
Invertec, CV300™ and Other Newer Lincoln Power Sources
10
Gun Cable Connection to Feeder
10
Weld Cable Connection
11
Electrode Cable Connections
11
Work Cable Connection
11
Wire Feed Drive Roll and Guide Tube Kits
11
A-6 A-6 Notes
13
General Description
14
Operation
14
Recommended Processes and Equipment
14
Safety Precautions
14
Welding Capability
14
Instruments and Controls
15
Loading Electrode
17
Mounting 10 to 30 Lb Spools
17
Mounting 13 or 14 Lb Innershield Coils
17
Mounting 22 to 30 Lb Readi-Reel Coils
17
Sequence of Operation
17
Idle Roll Pressure Setting
18
Loading Wire Drive
18
Presetting Wire Feed Speed
19
Setting Arc Sensing Wire Feed Speed (CC Mode
19
Setting Constant Wire Feed Speed (CV Mode
19
Making a Weld
20
Procedure at End of Coil
21
Welding
21
Automatic Protection Shutdown
22
Motor Overload Shutdown
22
Overvoltage Shutdown
22
Table of Contents
23
Accessories
24
Ln-25™ Option Chart
24
Optional Accessories
25
Gas Solenoid Kit
25
K434-1 Gas Flow Timer Kit
25
Ln-25™ Contactor Kit
26
Remote Output Control Options and Control Cable Assemblies
26
K431-1 Remote Output Control Kit
26
K433 Power Source Remote Box
26
K432 Remote Control Cable Assembly
26
K439 Remote Extension Cable Assembly
27
K624-1 42V Remote Output Control Module
27
K625, K626, K627 Remote Control Cable Assembly
27
K444, K444-1 or K444-2 Remote Voltage Control Kit
27
Accessories
28
Gun Cable Connector Requirements to Permit Proper Connection to LN-25™ Wire Feeder
28
Maintenance
30
Theory of Operation
34
E-6 E-6 Notes
39
How to Use Troubleshooting Guide
40
Troubleshooting and Repair
40
PC Board Troubleshooting Procedures
41
Troubleshooting Guide
42
Gas Solenoid Valve and Solenoid PC Board Test
45
Gas Solenoid Valve and Control PC Board Test
51
Hall Effect Module Test
57
Wire Drive Motor Test
61
Contactor & Contactor PC Board Test
63
Contactor PC Board Replacement
69
Control PC Board Replacement
73
Contactor Replacement (Codes below 10500
77
Contactor Replacement (Codes above 10500
79
Gas Solenoid Valve And/Or Solenoid
81
Drive Motor and Gearbox Replacement and Access to Hall Effect Module
85
Retest after Repair
89
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Lincoln Electric LN-25 Service Manual (90 pages)
SEMIAUTOMATIC WIRE FEEDER
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 8.31 MB
Table of Contents
V V Master for All Sections
6
Safety
3
Table of Contents
6
Installation
9
Technical Specifications
9
Physical Dimensions
9
Safety Precautions
10
Power Source Connection
10
Weld Cable Connection
12
Wire Feed Drive Roll and Guide Tube Kits
12
Electrode Cable Connection
12
Work Cable Connection
12
- Operation Section -
14
Operation
15
Safety Precautions
15
General Description
15
Recommended Processes and Equipment
15
Welding Capability
15
Instruments and Controls
16
Sequence of Operation
18
Loading Electrode
18
Mounting 10 to 30 Lb Spools
18
Mounting 13 or 14 Lb Innershield Coils
18
Mounting 22 to 30 Lb Readi-Reel Coils
18
Idle Roll Pressure Setting
19
Loading Wire Drive
19
Presetting Wire Feed Speed
20
Setting Arc Sensing Wire Feed Speed (VV [CC] Mode
20
Setting Constant Wire Feed Speed (CV Mode
20
Making a Weld
21
Welding
22
Procedure at End of Coil
22
Automatic Protection Shutdown
23
Motor Overload Shutdown
23
Overvoltage Shutdown
23
- Accessories Section -
24
Accessories
25
Ln-25 Option Chart
25
Optional Accessories
26
K430-1 Gas Solenoid Kit
26
K434-1 Gas Flow Timer Kit
26
Remote Output Control Options and Control Cable Assemblies
27
K431-1 Remote Output Control Kit
27
K432 Remote Control Cable Assembly
27
K433 Power Source Remote Box
27
K443-1 LN-25 Contactor Kit
27
K439 Remote Extension Cable Assembly
28
K444, K444-1 or K444-2 Remote Voltage Control Kit
28
K624-1 42V Remote Output Control Module
28
K625, K626, K627 Remote Control Cable Assembly
28
Maintenance
31
Safety Precautions
31
Routine Maintenance
31
Circuit Protection and Automatic Shutdown
31
Adjusting Speed Sensor Module
31
Calibration of LN-25 Wire Speed Dial
32
Theory of Operation
35
General Description
35
Control Circuit Operation
35
- Troubleshooting and Repair Section -
38
Troubleshooting and Repair
39
How to Use Troubleshooting Guide
39
PC Board Troubleshooting Procedures
40
Troubleshooting and Repair
40
Troubleshooting Guide
41
Troubleshooting Guide
42
Gas Solenoid Valve and Solenoid PC Board Test
44
Test Procedures
45
Hall Effect Module Test
49
Wire Drive Motor Test
52
Contactor Test
54
Contactor PC Board Replacement
57
Control PC Board Replacement
61
Contactor Replacement
64
Gas Solenoid Valve And/Or Solenoid PC Board Replacement
67
Drive Motor and Gearbox Replacement and Access to Hall Effect Module
71
Retest after Repair
75
Electrical Diagrams
78
Wiring Diagrams
78
Control PC Board Layout
83
Contactor PC Board Layout
87
Lincoln Electric LN-25 Service Manual (111 pages)
PORTABLE CV/CC SEMIAUTOMATIC WIRE FEEDER
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 10.84 MB
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Lincoln Electric LN-25 Operating Manual (40 pages)
PORTABLE CV/CC SEMIAUTOMATIC WIRE FEEDER
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1.03 MB
Table of Contents
Safety
2
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Power Source Connections
9
Gun Cable Connection to Feeder
10
Weld Cable Connection
11
Electrode Cable Connection
11
Work Cable Connection
11
Wire Feed Drive Roll and Guide Tube Kits
11
Operation
12
Safety Precautions
12
General Description
12
Recommended Processes and Equipment
12
Welding Capability
12
Sequence of Operation
15
Loading Electrode
15
Loading Wire Drive
16
Idle Roll Pressure Setting
16
Presetting Wire Feed Speed
17
Making a Weld
18
Procedure at End of Coil
19
Automatic Protection Shutdown
20
Accessories
21
Ln-25 Option Chart
21
Options and Accessories
22
K430-2 Gas Solenoid Kit
22
K434-1 Gas Flow Timer Kit
22
K460-1 Pulse Power Adapter Kit
23
K461 Pulse Power Control Cable Assembly
23
Remote Output Control Options and Control Cable Assemblies
23
K431-1 Remote Output Control Kit
23
K433 Power Source Remote Box
24
K432 Remote Control Cable Assembly
24
K439 Remote Extension Cable Assembly
24
K624-1 42V Remote Output Control Module
24
K625, K626, K626 Remote Control Cable Assembly
24
K444, K444-1 or K444-2 Remote Voltage Control Kit
25
Maintenance
27
Safety Precautions
27
Routine Maintenance
27
Circuit Protection and Automatic Shutdown
27
Adjusting Speed Sensor Module
27
Calibration of the LN-25 Wire Speed Dial
28
How to Use the Troubleshooting Guide
29
Troubleshooting
30
Wiring Diagram
33
Ln-25 Physical Dimensions
35
Lincoln Electric LN-25 Operator's Manual (40 pages)
WIRE FEEDER
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1.71 MB
Table of Contents
Electric Shock Can Kill
4
Safety
6
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Power Source Connections
9
Gun Cable Connection to Feeder
10
Weld Cable Connection
11
Electrode Cable Connection
11
Work Cable Connection
11
Wire Feed Drive Roll and Guide Tube Kits
11
Operation
12
Safety Precautions
12
General Description
12
Recommended Processes and Equipment
12
Welding Capability
12
Sequence of Operation
15
Loading Electrode
15
Loading Wire Drive
16
Idle Roll Pressure Setting
16
Presetting Wire Feed Speed
17
Making a Weld
18
Procedure at End of Coil
19
Automatic Protection Shutdown
20
Accessories
21
Ln-25 Option Chart
21
Options and Accessories
22
K430-2 Gas Solenoid Kit
22
K434-1 Gas Flow Timer Kit
22
K460-1 Pulse Power Adapter Kit
23
K461 Pulse Power Control Cable Assembly
23
Remote Output Control Options and Control Cable Assemblies
23
K431-1 Remote Output Control Kit
23
K433 Power Source Remote Box
24
K432 Remote Control Cable Assembly
24
K439 Remote Extension Cable Assembly
24
K624-1 42V Remote Output Control Module
24
K625, K626, K626 Remote Control Cable Assembly
24
K444, K444-1 or K444-2 Remote Voltage Control Kit
25
Maintenance
27
Safety Precautions
27
Routine Maintenance
27
Circuit Protection and Automatic Shutdown
27
Adjusting Speed Sensor Module
27
Calibration of the LN-25 Wire Speed Dial
28
How to Use the Troubleshooting Guide
29
Troubleshooting
30
Wiring Diagram
33
Ln-25 Physical Dimensions
35
Lincoln Electric LN-25 Operating Manual (34 pages)
PORTABLE CV/CC SEMIAUTOMATIC WIRE FEEDER
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 0.58 MB
Table of Contents
Safety
2
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Power Source Connections
9
Gun Cable Connection to Feeder
10
Weld Cable Connection
11
Electrode Cable Connection
11
Work Cable Connection
11
Wire Feed Drive Roll and Guide Tube Kits
11
Operation
12
Safety Precautions
12
General Description
12
Recommended Processes and Equipment
12
Welding Capability
12
Sequence of Operation
15
Loading Electrode
15
Loading Wire Drive
16
Idle Roll Pressure Setting
16
Presetting Wire Feed Speed
17
Making a Weld
18
Procedure at End of Coil
19
Automatic Protection Shutdown
20
Accessories
21
Ln-25 Option Chart
21
Options and Accessories
22
K430-1 Gas Solenoid Kit
22
K434-1 Gas Flow Timer Kit
22
K460-1 Pulse Power Adapter Kit
23
K461 Pulse Power Control Cable Assembly
23
K443-1 LN-25 Contactor Kit
23
Remote Output Control Options and Control Cable Assemblies
23
K431-1 Remote Output Control Kit
23
K433 Power Source Remote Box
23
K432 Remote Control Cable Assembly
24
K439 Remote Extension Cable Assembly
24
K624-1 42V Remote Output Control Module
24
K625, K626, K626 Remote Control Cable Assembly
24
K444, K444-1 or K444-2 Remote Voltage Control Kit
25
Maintenance
27
Safety Precautions
27
Routine Maintenance
27
Circuit Protection and Automatic Shutdown
27
Adjusting Speed Sensor Module
27
Calibration of the LN-25 Wire Speed Dial
28
How to Use the Troubleshooting Guide
29
Troubleshooting
30
Wiring Diagram
33
Ln-25 Physical Dimensions
34
Lincoln Electric LN-25 Operator's Manual (55 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 6.67 MB
Table of Contents
Table of Contents
8
Installation
9
Technical Specifications
9
Safety Precautions
10
Location
10
High Frequency Protection
10
Weld Cable Sizes
10
Shielding Gas Connection
11
Wire Drive Configuration
12
Changing the Gun Receiver Bushing
12
Procedure to Install Drive Rolls and Wire Guides
12
Pressure Arm Adjustment
13
Loading Spools of Wire
13
Gun Connections
13
Power Source to LN-25™ PIPE Connection Diagrams
14
Operation
17
Safety Precautions
17
Graphic Symbols that Appear on this Machine or in this Manual
17
Definition of Welding Terms
18
General Description
18
Case Front Controls
19
Accessories
26
Factory Installed Equipment
26
Maintenance
29
Safety Precautions
29
Routine Maintenance
29
Periodic Maintenance
29
Troubleshooting
30
How to Use Troubleshooting Guide
30
Error Codes
31
Lincoln Electric LN-25 Operator's Manual (45 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 5.91 MB
Table of Contents
California Proposition 65 Warnings
2
Table of Contents
9
Installation
10
Technical Specifications
10
Safety Precautions
11
Location
11
High Frequency Protection
11
Weld Cable Sizes
11
Analog Control Cable
12
Shielding Gas Connection
13
Wire Drive Configuration
14
Changing the Gun Receiver Bushing
14
Procedure to Install Drive Rolls and Wire Guides
14
Pressure Arm Adjustment
15
Loading Spools of Wire
15
Gun Connections
15
Operation
19
Safety Precautions
19
Graphic Symbols that Appear on this Machine or in this Manual
19
Definition of Welding Terms
20
General Description
20
Case Front Controls
22
WFS Calibration with Digital Meters
24
Internal Controls
25
Constant Current Wire Welding
27
Rear Controls
28
Gas Purge Pushbutton, Flow Meter
28
Accessories
30
Factory Installed Equipment
30
Drive Roll Kits Used
30
Maintenance
36
Safety Precautions
36
Routine Maintenance
36
Periodic Maintenance
36
Calibration Specification
36
How to Use Troubleshooting Guide
37
Troubleshooting
37
Digital Display Models Error Codes
38
Lincoln Electric LN-25 Operator's Manual (42 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.02 MB
Table of Contents
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Location
9
High Frequency Protection
9
Weld Cable Sizes
9
Cable Connections
10
Shielding Gas Connection
10
Wire Drive Configuration
11
Changing the Gun Receiver Bushing
11
Procedure to Install Drive Rolls and Wire Guides
11
Pressure Arm Adjustment
12
Loading Spools of Wire
12
Gun Connections
12
Power Source to LN25 PRO EXTREME Cable Connection Diagrams
13
Operation
16
Safety Precautions
16
Graphic Symbols that Appear on this Machine or in this Manual
16
Definition of Welding Terms
17
General Description
17
Case Front Controls
18
Internal Controls
21
Constant Current Wire Welding
23
Rear Controls
24
Gas Purge Pushbutton
24
Power-Up Sequence
24
Accessories
25
Factory Installed Equipment
25
Drive Roll Kits Used
25
Maintenance
29
Safety Precautions
29
Routine Maintenance
29
Periodic Maintenance
29
Calibration Specification
29
Troubleshooting
31
How to Use Troubleshooting Guide
31
Digital Display Models Error Codes
32
Lincoln Electric LN-25 Operator's Manual (39 pages)
PIPE Wire Feeder
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.74 MB
Table of Contents
Table of Contents
9
Installation
10
Technical Specifications
10
Safety Precautions
11
Location
11
High Frequency Protection
11
Weld Cable Sizes
11
Shielding Gas Connection
12
Wire Drive Configuration
13
Changing the Gun Receiver Bushing
13
Procedure to Install Drive Rolls and Wire Guides
13
Pressure Arm Adjustment
14
Loading Spools of Wire
14
Gun Connections
14
Power Source to LN-25™ PIPE Connection Diagrams
15
Electrode Connection
17
Operation
18
Safety Precautions
18
Graphic Symbols that Appear on this Machine or in this Manual
18
Definition of Welding Terms
19
General Description
19
Case Front Controls
20
Rear Controls
26
Accessories
27
Factory Installed Equipment
27
Maintenance
30
Safety Precautions
30
Routine Maintenance
30
Periodic Maintenance
30
Troubleshooting
31
How to Use Troubleshooting Guide
31
Error Codes
32
Lincoln Electric LN-25 Operator's Manual (38 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 4.98 MB
Table of Contents
Table of Contents
9
Installation
10
Technical Specifications
10
Safety Precautions
11
Location
11
High Frequency Protection
11
Weld Cable Sizes
11
Shielding Gas Connection
12
Wire Drive Configuration
13
Changing the Gun Receiver Bushing
13
Procedure to Install Drive Rolls and Wire Guides
13
Pressure Arm Adjustment
14
Loading Spools of Wire
14
Gun Connections
14
Power Source to LN™-25 PIPE Connection Diagrams
15
Operation
17
Safety Precautions
17
Graphic Symbols that Appear on this Machine or in this Manual
17
Definition of Welding Terms
18
General Description
18
Case Front Controls
19
Accessories
26
Factory Installed Equipment
26
Maintenance
29
Safety Precautions
29
Routine Maintenance
29
Periodic Maintenance
29
Troubleshooting
30
How to Use Troubleshooting Guide
30
Error Codes
31
Lincoln Electric LN-25 Technical Specifications (8 pages)
semiautomatic wire feeder
Brand:
Lincoln Electric
| Category:
Welding Accessories
| Size: 0.3 MB
Table of Contents
A Closer Look
2
Quality and Reliability
2
System Selection
3
Recommended Options
6
Required Options
6
Drive Roll and Guide Tube Kits
6
General Options
6
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