KTM 450 SXS-F Manuals

Manuals and User Guides for KTM 450 SXS-F. We have 3 KTM 450 SXS-F manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 450 SXS-F Owner's Manual (92 pages)

Brand: KTM | Category: Motorcycle | Size: 3.84 MB

Table of Contents
4
Means of Representation
6
Important Notes
7
View of Vehicle
9
- View of Vehicle, Front Left Side
  9
- View of Vehicle, Rear Right Side
  10
Location of Serial Numbers
11
- Chassis Number
  11
- Type Label
  11
- Engine Number
  11
- Fork Part Number
  11
- Shock Absorber Part Number
  11
Operating Elements
12
- Clutch Lever
  12
- Hot Start Lever
  12
- Hand Brake Lever
  12
- Short Circuit Button
  12
- Electric Starter Button
  12
- Fuel Tap
  13
- Opening Filler Cap
  13
- Closing Filler Cap
  13
- Choke
  13
- Shift Lever
  14
- Foot Brake Pedal
  14
- Plug-In Stand
  14
Tips on Putting into Operation
15
- Advice on First Use
  15
- Running in the Engine
  16
Riding Instructions
17
- Checks before Putting into Operation
  17
- Starting
  17
- Starting up
  18
- Shifting, Riding
  18
- Braking
  18
- Stopping, Parking
  19
- Refueling
  19
Greasing and Service Table
20
Maintenance on Chassis and Engine
23
Adjusting Rebound Damping of Fork
28
Bleeding Fork Legs
29
Cleaning Dust Boots of Fork Legs
29
Loosening the Fork Protection
29
Positioning the Fork Protection
29
Checking Play of Steering Head Bearing
30
Adjusting Play of Steering Head Bearing
30
Fork Offset
31
Setting the Fork Offset
31
Removing the Fork Legs
32
Installing the Fork Legs
33
Removing the Fork Protector
33
Installing the Fork Protector
34
Removing the Lower Triple Clamp
34
Installing the Lower Triple Clamp
34
Greasing the Steering Head Bearing
35
Dismounting the Front Fender
35
Installing the Front Fender
35
Dismount the Start Number Plate
36
Fitting the Start Number Plate
36
Handlebar Position
36
Adjusting Handlebar Position
36
Checking Gas Bowden Cable Route
37
Checking Play in the Gas Bowden Cable
37
Adjusting the Gas Bowden Cable Play
37
Checking Chain Dirt
38
Cleaning the Chain
38
Checking the Chain Tension
38
Checking the Chain Tension When Fitting Rear Wheel
39
Checking the Rear Sprocket / Engine Sprocket for Wear
39
Checking Chain Wear
39
Adjusting the Chain Tension
40
Adjusting Chain Tension - after Checking
41
Adjusting Chain Tension - Fitting Rear Wheel
41
Adjusting Chain Guide
42
Brake Fluid Reservoir
42
Brake Calipers
42
Checking Brake Discs
42
Checking Free Play of Hand Brake Lever
43
Adjusting Basic Position of Handbrake Lever
43
Checking the Front Brake Fluid Level
43
Topping up the Front Brake Fluid
44
Checking the Front Brake Linings
44
Removing Front Brake Linings
45
Mounting Front Brake Linings
45
Changing the Front Brake Linings
46
Checking Free Play of Foot Brake Lever
46
Adjusting Basic Position of Footbrake Lever
47
Checking the Rear Brake Fluid Level
47
Adding Rear Brake Fluid
48
Checking Rear Brake Linings
48
Removing Rear Brake Linings
49
Installing the Rear Brake Linings
49
Changing the Rear Brake Linings
50
Removing Front Wheel
50
Fitting Front Wheel
51
Removing Rear Wheel
52
Fitting Rear Wheel
52
Tire Condition Checking
53
Checking Tire Air Pressure
53
Removing the Battery
54
- Installing the Battery
  54
- Recharging the Battery
  55
- Removing a Fuse
  56
- Replacing the Fuse
  56
- Ignition Curve Plug Connection
  57
- Changing the Ignition Curve
  57
- Removing the Seat
  57
- Mounting the Seat
  57
- Dismounting the Fuel Tank
  57
- Installing the Fuel Tank
  58
- Cooling System
  59
- Checking Antifreeze and Coolant Level
  59
- Checking the Coolant Level
  60
- Draining Coolant
  60
- Refilling Coolant
  61
- Removing Main Silencer
  61
- Fitting the Main Silencer
  61
- Glass Fiber Yarn Filling of Main Silencer
  62
- Removing Glass Fiber Yarn Filling from Main Silencer
  62
- Fitting Glass Fiber Yarn Filling in Main Silencer
  62
- Changing Glass Fiber Yarn Filling of Main Silencer
  62
- Dismounting the Air Filter Box Lid
  62
- Installing the Air Filter Box Lid
  63
- Removing the Air Filter
  63
- Installing the Air Filter
  63
- Cleaning Air Filter
  63
- Adjusting Basic Position of Clutch Lever
  64
- Checking Fluid Level of Hydraulic Clutch
  64
- Changing Fluid Level of Hydraulic Clutch
  64
- Carburetor - Idle
  65
- Carburetor - Adjusting Idle
  65
- Emptying the Carburetor Float Chamber
  66
- Checking Engine Oil Level
  67
- Changing Engine Oil and Oil Filter, Cleaning Oil Screen
  67
- Draining Engine Oil
  67
- Cleaning the Oil Screen
  68
- Removing the Oil Filter
  68
- Mounting Oil Filter
  69
- Filling up with Engine Oil
  69
- Topping up Engine Oil
  69
Checking Spoke Tension
54
Troubleshooting
70
Cleaning
72
- Cleaning Motorcycle
  72
Storage
73
- Putting into Operation after Storage
  73
Technical Data - Engine
74
- Capacity - Engine Oil
  74
- Capacity - Cooling Liquid
  74
Technical Data - Engine Tightening Torques
75
Technical Data - Carburetor
77
Technical Data - Chassis
78
- Capacity - Fuel
  78
Technical Data - Fork
79
- Capacity - Fork Oil
  79
Technical Data - Shock Absorber
80
Technical Data - Chassis Tightening Torques
81
Wiring Diagram
82
Substances
84

KTM 450 SXS-F Repair Manual (132 pages)

Brand: KTM | Category: Engine | Size: 7.56 MB

2-1 2 General Information

13
- General Information
  5
- Table of Contents
  13
- Changing the Cooling Liquid
  15
- Checking the Cooling Liquid Level
  15
- Engine Oil
  15
- Changing the Engine Oil
  15
- Changing the Oil Filter
  16
- Checking the Engine Oil Level
  16
- Engine Oil Circuit
  17
- Checking the Oil Pressure
  17
- Checking the Oil Level of the Hydraulic Clutch
  18
- Bleeding of the Hydraulic Clutch
  18
- Adjusting the Throttle Cables
  18
- Changing the Front Brake Fluid
  19
- Changing the Rear Brake Fluid
  20
- Special Tools - Engine
  21
  - Dismounting the Engine
    25
  - Mounting the Engine
    28
4-1 4 Disassembling the Engine

31
- Draining the Engine Oil
  33
- Preparation
  33
- Removing the Oil Filter
  33
- Removing the Starter
  33
- Removing the Ignition Cover
  34
- Removing the Pulse Generator
  34
- Removing the Sprocket
  34
- Removing the Starter Drive
  34
- Moving the Engine to Ignition Tdc
  35
- Removing the Clutch
  36
- Removing the Clutch Cover
  36
- Removing the Camshafts
  37
- Removing the Timing Chain Tensioner
  37
- Removing the Cylinder Head
  38
- Removing the Cylinder / Piston
  39
- Removing the Freewheel Hub
  40
- Removing the Rotor
  40
- Removing the Timing Chain
  40
- Removing the Oil Pumps
  41
- Removing the Primary Gear
  41
- Removing the Shift Mechanism
  42
- Separating the Engine Case Halves
  43
5-1 5 Servicing Individual Components

45
- Left Engine Case Half
  47
- Right Engine Case Half
  48
- Balancer Gear
  49
- Water Pump
  49
- Clutch Cover
  50
- Lubrication System
  51
- Crankshaft
  52
- Axial Clearance of the Crankshaft
  53
- Piston / Cylinder
  54
- Automatic Decompression
  56
- Camshafts
  56
- Camshaft Bearing Bridges
  57
- Radial Clearance of the Camshaft Bearings
  57
- Cylinder Head
  58
- Timing Chain Tensioner
  61
- Timing Train
  62
- Clutch
  63
- Shift Mechanism
  64
- General Information on Servicing the Transmission
  66
- Main Shaft
  66
- Countershaft
  67
- Starter Drive
  68
- Freewheel Hub
  69
- Ignition Cover / Stator
  69
  - Mounting the Cylinder Head
    78
  - Mounting the Timing Chain Tensioner
    79

KTM 450 SXS-F Repair Manual (13 pages)

Repair Manual Update

Brand: KTM | Category: Motorcycle | Size: 0.28 MB

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