Kärcher BD 45/40 Manuals

Manuals and User Guides for Kärcher BD 45/40. We have 1 Kärcher BD 45/40 manual available for free PDF download: Service Manual

Kärcher BD 45/40 Service Manual (127 pages)

Brand: Kärcher | Category: Floor Machine | Size: 31.37 MB

Service Manual
1
Table of Contents
2
Contents
2
Preface
6
Safety Instructions
6
Hazard Levels
6
General Notes on Safety
6
Technical Features
6
General
6
Travel Drive (W Only)
6
Version 1
6
Version 2
6
Water System
7
Vacuuming Operations
7
Cleaning Operations
7
Brushing Rollers
7
Disc Brush
7
Electrical System
7
Ep Model
7
Bp Model
7
Setup and Function - General
8
Front View (BD)
8
Version 1
8
Version 2
9
Front View (BR)
10
Version 1
10
Version 2
11
Rear View
12
Version 1
12
Version 2
13
Detergent Compartment
14
Version 1
14
Version 2
15
Vacuum Bar
16
Suction Turbine
17
BD Cleaning Head
18
Overview
18
Brush Drive
19
Solenoid Valve for Water Inlet
19
Contact Pressure Adjustment
20
BR Cleaning Head
21
Overview
21
Solenoid Valve for Water Inlet
23
Transport Roller
24
Version 1
24
Version 2
25
Cover Dirt Water Reservoir
26
Wastewater Reservoir
27
Version
27
Version
28
Setup and Function Bp
29
Battery (Bp Pack Only)
29
Control Terminal
30
Version 1
30
Version 2
31
Programme Selector Switch C Bp
31
Programme Selector Switch W Bp
31
Indicator Lamp - Battery Monitoring
32
Overview of Operator Console Inside
33
Electronics System
34
Control Board
34
Battery Charger (Bp Pack Only)
36
Switch Bow, Brush Motor
38
Microswitch Installed
38
Detergent Pump (W Bp Pack Only, Option on C Bp Pack)
39
Flowmeter
40
Travel Drive (W Bp Pack Only)
41
Version
41
Version
42
Operator Functions (W Bp Pack)
43
Startup - Driving
43
Wet Scrubbing (with Vacuuming)
45
Polishing (Without Vacuuming)
47
Vacuuming (Without Scrubbing)
49
Polishing (Without Vacuuming)
51
Polishing (with Vacuuming)
53
Parameterization (W Bp Pack, Option on C Bp / C Bp Pack)
55
Operator Functions (C Bp / Bp Pack)
58
Startup - Operation off
58
Wet Scrubbing (with Vacuuming)
59
Polishing (Without Vacuuming)
60
Vacuuming (Without Scrubbing)
61
Polishing (Without Vacuuming)
62
Polishing (with Vacuuming)
63
Setup and Function of Ep
64
Control Terminal
64
Control Elements
64
Program Selection Switch
64
Floor Group
66
Basic Settings
67
Factory Settings
67
Setup Menu
68
Access to Setup Menu (W Bp Pack)
68
Saving in Setup Menu (W Bp Pack)
70
Display Setup Manu (W Bp Pack)
72
Service Tasks
74
Replace the Motor Protection Switch (Ep Only)
74
Remove Operating Panel
75
Remove Rear Appliance Cover
76
Electronics System
77
Connect Service Module
77
Check the Key Switch
77
Check the Drive Motor Switch
78
Check Detergent Switch
78
Check the Programme Selector Switch
79
Remove the Control PCB and the Charger
80
Check the Detergent Dosing Pump
81
Check the Microswitch, Brush Motor
82
Check Supply Voltage of Brush Motor
82
Check the Voltage Supply to the Solenoid Valve for Water Inlet
83
Check Supply Voltage of the Drive Motor
83
Check Supply Voltage of the Suction Turbine
84
Check the Charge Voltage
84
Checking the Total Discharge Protection
85
Check the Maintenance-Free Batteries
86
Notes Regarding the Battery
88
Test the Charger
89
Vacuum Bar
91
Clean/Replace the Vacuum Lips
91
Replacing the Deflector Roller
91
Adjust/Replace Support Roller of the Suction Bar
92
Replacing the Suction Turbine
93
BD Cleaning Head
94
Replacing the Disk Brushes
94
Replacing the Toothed Belt
96
Replacing the Brush Rollers
97
Replacing the Water Distribution Bar
98
Replacing the Toothed Belt
99
Removing the Wastewater Reservoir
100
Travel Drive (W Bp Pack Only)
101
Replacing the Carbon Brushes in the Drive Motor
101
Maintenance and Care
102
Exchange Times
102
BD Model
102
BR Model
103
Troubleshooting
104
Faults Without Display
104
Faults with Display (W Bp Pack Only)
106
Technical Specifications
110
Special Tools
118
Tightening Torques
118
Circuit Diagrams
119
Version 1
119
BR/BD 55/40, 45/40 C Ep (Circuit Diagram 0.088-845)
119
BR/BD 55/40, 45/40 C Bp (Circuit Diagram 0.088-843)
120
BR/BD 55/40, 45/40 C Bp Pack / W Bp Pack (Circuit Diagram 0.088- 844)
121
BR/BD 55/40, 45/40 WRB (Circuit Diagram 0.088-966 Italy)
122
Version 2
123
BR/BD 55/40, 45/40 C Ep (Circuit Diagram 0.088-845)
123
BR/BD 55/40, 45/40 C Bp Low Cost (Circuit Diagram 0.088-892)
124
BR/BD 55/40, 45/40 C Bp (Circuit Diagram 0.088-843)
125
BR/BD 55/40, 45/40 C Bp Pack / W Bp Pack (Circuit Diagram 0.088- 844)
126
Legend
127

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Kärcher BD 45/40 Service Manual (127 pages)

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