IBM Infoprint 6500-v5P Manuals

Manuals and User Guides for IBM Infoprint 6500-v5P. We have 2 IBM Infoprint 6500-v5P manuals available for free PDF download: Maintenance Manual, User Manual

IBM Infoprint 6500-v5P Maintenance Manual (544 pages)

Maintenance Manual

Brand: IBM | Category: Printer | Size: 27.14 MB

Table of Contents

3
- Energy Star
  10
- Notices
  10
- Safety Inspection
  21
  - Preparation
    21
  - Prepare the Printer for Inspection
    21
  - Inspect Mechanical Parts
    22
  - Inspect Electrical Parts
    23
- Preface
  26
  - About this Manual
    26
  - Printing Conventions in this Manual
    27
  - Related Documents
    28
- About the Printer
  29
- The IBM Infoprint 6500 Printer Family
  29
  - How to Identify the Printer
    30
  - Printer Configuration Code
    31
  - Forms Handling
    32
  - Important Maintenance Notes
    33
- Controls and Indicators
  34
- Electrical Controls: Figure 5
  34
- Mechanical Controls: Figure 6
  37
1 Diagnosing Problems

39
- Introduction
  39
- Troubleshooting at a Glance
  39
- Start of Call
  40
- How to Troubleshoot
  41
- Troubleshooting Display Messages
  42
  - Display Messages
    42
- Communications Failures
  48
- Operator Panel Message 301 - 305
  138
- Troubleshooting Other Symptoms
  170
  - Communication Problems
    171
- Device Handshaking
  174
- The Printer Interface
  174
  - General Symptom List
    176
    
    Operator Panel
    180
    
    Power Stacker
    187
    
    Print Quality
    193
    
    Printer Operation
    200
2 Diagnostics

212
- Contents
  212
- Operator Print Tests
  213
  - Selecting and Running Tests
    215
- Customer Engineer (CE) Tests
  216
- Selecting and Running CE Tests
  220
- Activating the Boot Diagnostic Menu
  221
- Boot Diagnostics Menu
  221
- Exiting the Boot Diagnostic Menu
  221
- Hex Code Printout
  224
- Printer Information Menu
  226
- Displaying Printer Information
  227
- Soft Vs. Hard Reset
  228
  - Soft Reset
    228
  - Hard Reset ("Cycle Power")
    228
- Controller Board Status Leds at Power up
  229
- Troubleshooting a New Installation
  230
  - Printer Configuration
    230
  - Documentation
    230
- Ribbonminder
  231
  - Ribbonminder Operation
    231
  - Ribbon Action
    233
  - The Ribbon Log
    235
- Downloading Microcode from IBM First
  236
- Clear NVRAM
  237
- Loading Flash Memory
  238
  - Loading through the Serial or Parallel Port
    239
  - Loading through the Network Interface Card (NIC)
    248
- Reprogramming the Security Key
  250
- Shuttle Electrical Shorts Test
  252
- Hammer Bank Power Cable Shorts Test
  253
- Cable Shorts Test
  254
- Main Wire Harness Test Diagnostic
  256
- Power Supply Operational Check
  258
- Locations
  262
  - Locations of Components and Assemblies
    262
4 Circuit Diagrams, Circuit Boards, Cables, and Switches

264
- Contents
  264
- Interconnection Diagram
  266
- Power Distribution Diagram
  267
- Main Wire Harness Test Tables, PSA3 Controller Board
  268
- PSA3 Controller
  269
- Power Supply: 6500-V05, -V5P, -V10, and I1P
  277
- Power Supply: 6500-V15
  278
- Power Supply: 6500-V20
  279
- IBM Coax/Twinax Expansion Board for PSA3 Controllers
  280
- Surestak Power Stacker PCBA
  281
- Cable Routing, Cabinet Model
  282
- Cable Routing, Pedestal Model
  283
- Cable Assembly, Centronics I/O
  284
- Cable Assembly, Centronics/Dataproducts Adapter
  285
- Cable Assembly, +5V Remote Power
  286
- Cable Assembly, Twinax Auto-Termination
  287
- Cable Extension, Smart-T
  288
- Cable Assembly, PS I/O, 2000
  289
- Cable Assembly, AC In, Power Supply
  290
- Cable Assembly, AC Power Input
  291
- Cable Assembly, Card Cage Fan
  292
- Chapter 4 Contents
  292
- Cable Assembly, Operator Panel
  293
- Cable Assembly, Exhaust Fan
  294
- Cable Assembly, Hammer Bank Logic
  295
- Cable Assembly, Hammer Bank Power
  296
- Cable Assembly, Dual Hammer Bank Power
  297
- Cable Assembly, MPU
  298
- Cable Assembly, Ribbon Guide
  299
- Cable Assembly, Ribbon Motor, Extension
  300
- Cable Assembly, Shuttle Motor Drive
  301
- Frame Cable, Power Stacker
  302
- Logic Cable, Power Stacker
  303
- Power Cable, Power Stacker
  304
- Vertical Rail Cable, Power Stacker
  305
- Elevator I/O Cable, Power Stacker
  306
- Fan Assembly, Hammer Bank
  307
- Magnetic Pickup (MPU) Assembly
  308
- Switch Assembly, Paper Detector
  309
- Switch Assembly, Platen Interlock
  310
- Removals and Adjustments
  311
  - About this Chapter
    311
    
    Tools and Materials
    311
    
    Preparing the Printer for Maintenance
    313
    
    Restoring the Printer to Operation
    314
Removal and Replacement Procedures

315
- List of Procedures
  315
- Belt, Paper Feed Timing
  317
- Belt, Platen Open
  318
- Circuit Board: PSA3 Controller
  319
- Circuit Board: Power Supply
  321
- Circuit Breaker
  322
- Connector Shells
  323
- Cover Assembly, Hammer Bank / Ribbon Mask
  325
- Cover Assembly, Shuttle
  326
- Cover Assembly, Top, Pedestal Model
  327
- Dashpot
  328
- Ethernet Interface Assembly
  329
- Fan Assembly, Cabinet Exhaust
  330
- Fan Assembly, Card Cage
  331
- Fan Assembly, Hammer Bank
  332
- Hammer Spring Assembly
  333
- IBM Coax/Twinax Expansion Board
  337
- Magnetic Pick-Up (MPU) Assembly
  338
- Memory Modules and Security Key
  339
- Security Key
  339
- Motor Assembly, Paper Feed
  342
- Chapter 5 Removal and Replacement Procedures
  344
- Motor Assembly, Platen Open
  344
- Motor Assembly, Ribbon Drive
  346
- Operator Panel Assembly
  347
- Paper Guide Assembly
  348
- Paper Ironer
  349
- Platen
  350
- Platen Stop Assembly (and Forms Thickness Lever)
  354
- Resistors, Terminating
  355
- Controller Board
  356
- Ribbon Guide Assembly (L/R)
  357
- Ribbonminder Sensor
  358
- Shaft, Splined
  359
- Shaft, Support
  361
- Shuttle Frame Assembly
  362
- Spring, Extension, Hammer Bank
  364
- Switch Assembly, Paper Detector
  365
- Switch Assembly, Platen Interlock
  366
- Tractor (L/R)
  367
Adjustment Procedures

368
- List of Adjustments
  368
- Belt, Paper Feed Timing, Adjustment
  369
- Belt, Platen Open, Adjustment
  371
- Paper Scale Alignment
  373
- Platen Gap Adjustment
  374
- Ribbon Guide Alignment
  376
- Adjusting the End of Forms Distance
  378
- Hammer Phasing Adjustment
  381
- Coil Temperature Adjustment
  383
- Dynamic Paper Tension Adjustment
  384
- Tractor Belt Tension Adjustment
  387
- Ethernet Initialization
  389
- Parts Catalog
  390
  - Organization of this Chapter
    390
  - Illustrated Parts Breakdown
    390
7 Preventive Maintenance

431
- Contents
  431
- Cleaning the Exterior
  432
- Cleaning the Printer
  432
- Cleaning the Interior
  433
- Cleaning the Shuttle Frame Assembly
  434
- Cleaning the Card Cage Fan Assembly
  436
- A Installing and Relocating the Printer
  437
  - Installing and Configuring the Infoprint 6500 Printer
    437
  - Relocating the Infoprint 6500 Printer
    437
- B Communication Adapters
  438
  - Contents
    438
  - Ethernet Troubleshooting Tips
    439
    
    Ethernet Interface Assembly
    439
    
    IBM Coax/Twinax Expansion Board
    444
- C Power Cords and Adapters
  445
- D ASCII Codes
  447
Surestak Power Stacker **

451
- E Surestak** Power Stacker
  451
  - Contents
    451
- Introduction
  452
- How to Operate the Power Stacker
  453
- Stacker Operator Panel
  454
- Using the Power Stacker
  455
- Loading and Starting the Power Stacker
  457
- Stacker First Inspection
  459
- Stacker Motor Check
  459
- Stacker Problems
  459
- Stacker Confidence Check
  460
- Removing the Power Stacker
  461
  - Removing the Power Stacker
    465
- Installing the Power Stacker
  473
- Replacing the Constant Force Spring
  485
- Replacing the Timing Belts
  487
- Replacing the Roller Drive Shaft
  491
- Illustrated Parts Breakdown
  494
- List of Illustrations
  494
- F Printer Specifications
  504
  - Contents
    504
  - Ribbon Specifications
    505
  - Ordering Ribbons
    505
    
    V Models
    505
    
    Warranty Information
    506
  - Paper Specifications
    507
    
    Labels
    508
  - Printer Dimensions and Weight
    508
  - Environmental Characteristics
    509
    
    Temperature
    509
    
    Relative Humidity
    509
    
    Noise Levels
    509
  - Electrical Characteristics
    510
  - Interfaces
    511
  - Cables
    511
  - Printing Rates
    512
- G Metric Conversion Tables
  515
  - Length
    515
  - Torque and Force
    516
  - Mass and Density
    516
  - Temperature
    517
  - Power
    517
- H Torque Table
  518
- I Abbreviations
  520

IBM Infoprint 6500-v5P User Manual (334 pages)

Infoprint 6500 Line matrix printers Cabinet and Pedestal Models

Brand: IBM | Category: Printer | Size: 17.18 MB

Table of Contents

7
- Cabinet and Pedestal Models
  1
- Safety Notices
  5
  - Table of Contents
    7
- About this User's Manual
  13
- Conventions in this User's Manual
  13
- Introduction
  13
- Notes and Notices
  13
- Related Documents
  14
- Chapter 1. Printer Overview
  
  15
  - The IBM Infoprint 6500 Printer Family
    15
  - How to Identify the Printer
    16
  - Standard Capabilities
    17
  - Host Computer Interfaces
    17
  - Printer Emulations
    17
  - Output Control
    19
  - Optional Features
    20
  - Built-In Diagnostic Tools
    20
  - Protocols and Emulations
    22
  - Graphics Enhancements
    22
  - Taking Care of Your Printer
    22
- Chapter 2. Installation
  
  25
  - Installation, Attachment, and Configuration Overview
    25
  - Before You Begin
    27
  - Power Requirements
    27
  - Select a Site
    28
  - Printer Dimensions
    29
  - Printer Component Locations
    31
- Chapter 3. Configuring the Printer
  
  33
  - Overview
    33
  - The Configurations
    33
  - Active Versus Saved Configurations
    34
  - The Configuration Main Menu
    34
  - Using the Operator Panel
    37
  - Program Mode
    37
  - Unlocking the Program Mode
    37
  - Locking the Program Mode
    38
  - Entering Program Mode
    38
  - Printing the Current Configuration
    38
  - Factory Default Configuration Values
    40
  - Changing Parameters
    52
  - Saving Your Configuration in a Custom Set
    54
  - Loading Custom Sets or Factory Default Values
    57
  - Changing the Power on Configuration
    59
  - Reprogramming the Security Key
    61
  - How to Reprogram the Security Key
    62
- Chapter 4. The Configuration Menus
  
  63
  - Configuration Overview
    63
  - Main Menu
    64
  - Quick Setup Menu
    66
  - Printer Control Menu
    69
  - Interface Selection
    71
  - Display Language
    71
  - Print Direction
    71
  - Hex Print Mode
    72
  - Power on State
    72
  - Paper Jam Detection
    72
  - Forms Speed
    72
  - Set Platen at BOF
    73
  - Shuttle Timeout
    73
  - Energy Saver Timer
    73
  - OCR Font Density
    74
  - Eject/Restore
    74
  - PTR Setup Option
    75
  - File System
    75
  - Power Stacker
    76
  - Auto Elevator
    76
  - Printer Management Port
    76
  - Top Exit Tear Distance
    76
  - Ribbon End Point
    77
  - Ribbon Action
    77
  - Configuration Management Menu
    78
  - Recall Custom Set
    79
  - Save Current Values
    80
  - Delete Custom Set
    80
  - Change Power on Set
    80
  - Protect Custom Sets
    80
  - Print Custom Set Values
    80
  - Config Key Default
    81
  - Name Custom Sets
    81
  - Reset Custom Set Names
    81
  - Twinax Interface Menu
    82
  - Print Language
    84
  - Print Character Table
    84
  - Active Print Language
    84
  - Twinax Printer Emulation
    84
  - Printer Address
    84
  - World Trade
    85
  - Cancel Buffers
    85
  - Early Print Complete
    85
  - Hex Transparent Control
    86
  - Undefined Char Report
    87
  - Undefined Char Sub
    87
  - Load Alt Char Option
    87
  - LAC Approximation
    87
  - Print Text Direction
    88
  - Override Host
    88
  - Format Control
    88
  - Maximum Printable Width
    89
  - Hex Print Mode
    89
  - C/T Hotport
    89
  - Report Status
    90
  - Coax Interface Menu
    91
  - Print Language
    93
  - Print Character Table
    93
  - Active Print Language
    93
  - Pa1
    93
  - Pa2
    94
  - Buffer Reprint
    94
  - Early Print Complete
    94
  - SCS Buffer Control
    95
  - Cancel Buffers
    95
  - Hex Transparent Control
    95
  - Mono/Dual Case
    96
  - Undefined Char Sub
    96
  - Print Text Direction
    96
  - Image Buffer Size
    97
  - Intervention Required
    97
  - Compatibility Options
    97
  - Translate Table
    97
  - Override Host
    97
  - Format Control
    98
  - C/T Hotport
    98
  - Maximum Printable Width
    99
  - Hex Print Mode
    99
  - Compatibility Options Menu
    100
  - 5250 Interface Menu
    104
  - Print Language
    106
  - Print Character Table
    106
  - Active Print Language
    106
  - Hex Transparent Control
    106
  - Undefined Char Reporting
    107
  - Undefined Char Sub
    108
  - Print Text Direction
    108
  - Override Host
    108
  - Format Control
    109
  - Maximum Printable Width
    109
  - C/T Hotport
    109
  - 3270 Interface Menu
    111
  - Print Language
    113
  - Print Character Table
    113
  - Active Print Language
    113
  - Early Print Complete
    113
  - Hex Transparent Control
    113
  - Mono/Dual Case
    114
  - Undefined Char Substitution
    115
  - Print Text Direction
    115
  - Intervention Required
    115
  - Override Host
    116
  - Format Control
    116
  - C/T Hotport
    116
  - Maximum Printable Width
    117
  - Compatibility Options Menu
    118
  - Network Setup Menu
    122
  - Adapter Address Submenu
    123
  - Adapter Parameters Submenu
    124
  - Ascii Data Port
    126
  - Ethernet Hotport
    127
  - Ethernet Address Submenu
    128
  - Ethernet Parameters Submenu
    129
  - Ascii Data Port Number
    130
  - Ethernet Speed
    131
  - Job Control
    131
  - Wireless Address Menu
    132
  - Wireless Parameters Menu
    133
  - Signal Strength
    134
  - SSID Name
    134
  - Reset SSID Name
    134
  - Operation Mode
    134
  - Minimum Transfer Rate
    134
  - Channel
    134
  - Antenna Diversity
    135
  - Preamble
    135
  - Power Management
    135
  - Transmit Power
    135
  - International Mode
    135
  - Authentication Method
    135
  - Default WEP Key
    136
  - WEP Key Format
    136
  - WEP Key Width
    136
  - WEP Key BYTE1 through BYTE 13
    136
  - Reset WEP Keys
    136
  - Wireless Kerberos
    137
  - Kerberos Enable
    137
  - Kerberos Password
    138
  - Reset Kerberos Password
    138
  - KDC Port Number
    138
  - Clock Skew
    138
  - Ticket Lifetime
    138
  - Renew Lifetime
    138
  - Wireless LEAP
    139
  - Authentication Method
    139
  - LEAP Username
    140
  - Reset LEAP User
    140
  - LEAP Password
    140
  - Reset LEAP Password
    140
  - Parallel Interface Menu
    141
  - Interface Type
    141
  - PC Parallel
    141
  - Dataproducts
    141
  - Ieee 1284
    141
  - Parallel Hotport
    142
  - PC Parallel Menu
    143
  - Dataproducts Menu
    146
  - Trickle Time
    148
  - Ieee 1284
    149
  - Buffer Size in Kbytes
    149
  - Auto Trickle
    149
  - Trickle Time
    150
  - Serial Interface Menu
    151
  - Interface Type
    152
  - Data Protocol
    152
  - Baud Rate
    152
  - Data Bits
    153
  - Stop Bits
    153
  - Parity
    153
  - Data Terminal Ready
    153
  - Request to Send
    154
  - Buffer Size in Kbytes
    154
  - Poll Character
    154
  - One Char Enquiry
    154
  - Serial Hotport
    155
  - Framing Errors
    156
  - Emulation Configuration Menu
    157
  - Active Emulation
    158
  - ASCII Printer Emulation
    158
  - Printer Emulation Configuration
    158
  - Print Format
    158
  - IPDS Feature
    159
  - Configuration
    159
  - IPDS Parameters
    160
  - IPDS Configuration Menu
    160
    
    Image Quality
    164
    
    Ipds Emulation Mode
    164
  - Ansi
    167
  - CPI/LPI Select
    169
  - Font Attributes
    169
  - Page Format
    171
  - Form Length
    171
  - Form Width
    171
  - Define Cr Code
    172
  - Character Set
    173
  - Reset Command
    173
  - Received del
    174
  - Private Mode
    174
  - Pos. on Bc/Ovrsz
    174
  - Bc Check Digit
    174
  - Barcode Darkmode
    174
  - Pum Default
    174
  - Truncate Pi Slew
    174
  - IGP Feature
    175
  - Configuration
    175
  - IGP Parameters
    175
  - IGP Emulation Menu
    176
  - Skip Command Prefix
    179
  - Upc Descenders
    179
  - Code V Feature (VGL)
    181
  - Configuration
    181
  - Code V Parameters
    181
  - Code V Emulation Menu
    182
  - Sfcc and Power on
    183
    
    Lines Per Inch
    184
  - Graphics Option
    185
  - Printer Emul Config Menu
    191
  - Proprinter III XL Emulation Menu
    192
  - Alternate Character Set
    193
  - Epson Emulation Menu
    194
  - Character Sets
    195
  - P-Series Emulation Menu
    196
  - P-Series XQ Emulation Menu
    200
  - Upper Case Select
    202
  - Slew Relative
    202
  - Serial Matrix Emulation Menu
    203
  - Print Format Menu
    206
    
    Forms Width
    208
    
    Forms Length
    209
    
    Print Quality
    211
  - Print Attributes
    211
  - Operator Print Tests Menu
    214
  - Printer Demonstration
    214
  - Print Error Log
    214
  - Print Ribbon Log
    214
  - Ripple Print
    215
  - All E's
    215
  - All H's
    215
  - All E's + FF
    215
  - Underlines
    215
  - Adapter Test Page
    215
  - Ethernet Test Page
    215
  - Clear Error Log
    215
  - Printer Information Menu
    216
  - Installed Memory
    216
  - Power on Time
    216
  - Printing Time
    216
  - Print Strokes
    217
  - Inch
    217
- Chapter 5. Printer Interfaces
  
  219
  - Overview
    219
  - RS-232 and RS-422 Serial Interfaces
    220
  - RS-232 Serial Interface Protocols
    221
  - Rs-422
    221
  - RS-232 and RS-422 Serial Interface Protocols
    222
  - RS-232 and RS-422 Serial Interface Error Handling
    222
  - RS-232 and RS-422 Serial Interface Configuration
    223
  - PC Parallel Interface
    224
  - PC Parallel Interface Signals
    225
  - PC Parallel Interface Configuration
    225
  - Dataproducts Parallel Interface
    226
  - Dataproducts Parallel Interface Signals
    227
  - Dataproducts Parallel Interface Configuration
    227
  - IEEE 1284 Parallel Interface
    228
  - Operating Modes
    228
  - The Negotiation Phase
    229
  - Signals
    229
  - Terminating Resistor Configurations
    232
    
    Removal and Installation
    233
- Chapter 6. Routine Service and Diagnostics
  
  235
  - Overview
    235
  - Cleaning Requirements
    235
  - Exterior Cleaning
    235
  - Interior Cleaning
    236
  - Printer Self-Tests
    239
  - Running the Printer Self-Tests
    240
  - Hex Code Printout
    241
  - Fault Messages
    244
  - Fault Correction Procedure
    244
- Appendix A. Printer Specifications
  
  263
  - Ribbon Specifications
    263
  - Ordering Ribbons
    263
  - 6500-VXX Models
    263
    
    Warranty Information
    264
  - Paper Specifications
    265
  - Paper
    265
  - Labels
    266
  - Printer Dimensions and Weight
    266
  - Cabinet Models
    266
  - Pedestal Models
    266
  - Environmental Characteristics
    267
  - Temperature
    267
  - Relative Humidity
    267
  - Acoustic Noise Level
    267
  - Electrical Characteristics
    268
  - Input Voltage
    268
  - Power Consumption
    268
  - Interfaces
    271
  - Cables
    271
  - Printing Rates
    272
- Appendix B. a Quick Look at Line Matrix Printing
  
  275
  - Character Formation
    275
  - Printing Speed
    277
- Appendix C. Host Attachment
  
  279
  - Host Attachment
    279
  - Compatibility and Limitations
    280
  - Compatibility
    280
  - Limitations
    282
- Appendix D. Attaching Host Systems to a Coax/Twinax Printer
  
  285
  - Attaching Printer to an Iseries or Zseries Host System
    285
  - Attaching Printer to an Iseries Host System
    285
  - Attaching Printer to an Iseries with Twinax Interface
    285
  - Changing Your Iseries Printer Configuration
    286
  - Attaching Printer to Remote Control Unit with Twinax Interface
    288
  - Attaching Printer to Zseries Systems
    289
  - Types of Installation Covered for MVS/JES2
    289
  - 6500-LU1-SCS-Local SNA 3174 Control Unit
    289
  - 6500-LU1-SCS-Remote SNA 3174 Control Unit
    291
  - 6500-LU3-DSE-Local SNA 3174 Control Unit
    293
  - 6500-LU3-DSE-Remote SNA 3174 Control Unit
    294
  - 6500-LU0-DSC-Local Non-SNA 3174 Control Unit
    296
  - Attaching Printer to VM Host System
    297
  - SNA Attachment
    297
  - Non-SNA Attachment
    298
  - Physical and Logical Unit Types
    298
  - Physical Unit (PU) Types and Examples
    298
  - Summary of LU Types and Representative IBM Products
    299
  - Glossary
    301
  - References
    301
  - Terms
    301
  - Notices
    307
  - Trademarks
    309
  - Product Recycling and Disposal
    310
  - Communication Statements
    310
  - Index
    315
Alternate Character Set/Ascii Data Port Number

316
- Product Registration Information
  329

IBM Categories

Server

Desktop

Storage

Laptop

Monitor

More IBM Manuals

IBM Infoprint 6500-v5P Manuals

IBM Infoprint 6500-v5P Maintenance Manual (544 pages)

Table of Contents

Table of Contents

1 Diagnosing Problems

2 Diagnostics

4 Circuit Diagrams, Circuit Boards, Cables, and Switches

Removal and Replacement Procedures

Adjustment Procedures

7 Preventive Maintenance

Surestak Power Stacker **

IBM Infoprint 6500-v5P User Manual (334 pages)

Table of Contents

Table of Contents

Chapter 1. Printer Overview

Chapter 2. Installation

Chapter 3. Configuring the Printer

Chapter 4. The Configuration Menus

Chapter 5. Printer Interfaces

Chapter 6. Routine Service and Diagnostics

Appendix A. Printer Specifications

Appendix B. a Quick Look at Line Matrix Printing

Appendix C. Host Attachment

Appendix D. Attaching Host Systems to a Coax/Twinax Printer

Alternate Character Set/Ascii Data Port Number

Related Products

IBM Categories